2009 2/4 Hot Dip Galvanizing International Magazine | ISSN 1363-0148 | www.galvanizing.org.uk
Mar 22, 2016
2009
2/4 Hot Dip GalvanizingInternational Magazine | ISSN 1363-0148 | www.galvanizing.org.uk
2009
2/4
Amongst the gems in this edition are two types
of galvanized steel structure which were made
60 years apart and which say quite a lot about
the technologies of their day.
In post-war Europe, Bailey bridges allowed
the traffic of war-torn countries to get moving
again and rebuild their economies. They were
low-tech, easy to build and very rugged. But it
wasn’t just in countries where existing bridges
had been deliberately blown up; a fair few of
them were used in Britain where old bridges
had had to be replaced with something stron-
ger to carry the armour and munitions that
were being moved around. So it is excellent to
see that a Bailey bridge in Germany has been
galvanized and given a whole new life.
The second structure featured is at the other
end of the technology spectrum.
Mixing a relatively lightweight galvanized steel
frame with a tensile fabric covering allows
a large area such as an arena or a stadium
to be protected from the elements quickly
and economically.
I suspect that in 60 years time the tensile
fabric will have had to be replaced once
or twice, but the galvanized steel frame
shouldn’t.
My favourite though, is on the back page.
Fabricate a galvanized chain-link fence in the
same way that you would a piece of lace and
this is what you get. Brilliant. Municipal tennis
courts might never look the same again.
David Baron, Editor
Contents
2 Editorial
3 Rhythmic screen full of surprises Translucent façade
5 Dejo Offices, Wolvega
Simple, modular construction
6 Temporary yet permanent Tensile fabric architecture
10 Penthouse rejuvenates historical shelter Hybrid design
11 Galvanized steel on the Australian coast Durable, reliable and
economical
14 Full circle for Bailey Bridges Simple yet sustainable solution
16 Galvanizing In Detail
Front cover:
JD&D industrial building
Photo:
Architectural firm Stein Van Rossem bvba
Editorial
2 | Hot Dip Galvanizing
Hot Dip Galvanizing | 3
Design
Architecture
Rhythmic screen full of surprisesTranslucent façade
By Gerard Reimerink
Architectural firm Stein Van Rossem bvba
have received many plaudits for their idea
of providing an industrial location with a
friendly image.
BriefDe Decker company in Sint-Genesius-Rode,
Netherlands, manufacturer of bathroom and
kitchen equipment wanted to expand their
business premises.
There was a need for a new storage area and
a warehouse with a new showroom being built
on the roadside at the same time. The project
brief highlighted the importance of ease of use
of the final concept and that the budget be
strictly adhered to. The exiting site included a
mixture of building types all using different
building materials and design parameters.
The resulting impression was one of haphazard
design and a messy unfriendly environment.
The architect was therefore also given the task
of coming up with a solution that would inte-
grate the complex into a single coherent unit.
DesignFor the expansion of the industrial buildings,
rigid elevations were used in the shape of
simple rectangular boxes in a concrete frame
construction fitted with concrete armour
plating.
This project makes interesting use of simple galvanized grids as a façade system.
The variation in the structure of the grid panels are used effectively to break up large
areas. In this way a playful varying pattern is created in an extremely economical way
using simple materials which can be used in many ways.
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Architecture
6 | Hot Dip Galvanizing
The required unique identity was created by
designing a 7 metre high galvanized steel
screen around the existing and the new
buildings.
The solution included the use of galvanized
steel grids. Varying degrees of transparency
were obtained by using grids with different
mesh sizes and by placing the strips either
straight or at an angle.
As the various screens were placed at different
distances in front of the buildings, the density
and transparency was further accentuated.
A total of 1385 m2 grids were installed.
ResultThe screen is not a closed area but a translu-
cent area which shows the presence of the
various buildings (volumes) behind it.
Due to the variation in the mesh width and in
the direction of the strips, a holographic image
appears to pedestrians and road users.
The mesh has created a continuously changing
façade.
In some areas its density creates a completely
enclosed environment while at other instances
it varies from semi to totally transparent.
Lights have been fitted behind the facade
which helps to bring the building to life when
the sun has gone down and acts as a beacon
of light within the local environment.
Architect and photos:
Architectural firm Stein Van Rossem bvba
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Dejo Offices, WolvegaSimple, modular construction
By Gerard Reimerink
DesignThe design consists of a simple, modular
construction: a rectangular low budget volume,
encased on its upper storeys in a shell of grids,
which are galvanized, and coated in a variety
of colours.
This shell, made up of a variety of grids
(differing in their colour, mesh width and
dimensions), functions as a ‘shop window’
to display the exterior wall products that are
manufactured in the adjacent construction
facility.
The shell also provides shading against the
sun and it defines the outer face of the
building. The uppermost layer has an over-
hang of 1.4 metres, giving the office block
more emphatic presence in the street than
the adjacent production hall.
‘Shop window’The company produces and supplies grids and
combination planking frames: these contain
stair treads with special cavities for other
materials such as wood or plastic.
The office building is situated parallel to
the street, aligned with the factory production
area. On the ground floor, in addition to offices
and related spaces, are a presentation hall, a
canteen and a changing room.
The upper storeys house the boardroom, a
meeting room and office space.
This office block is the smallest building on the
entire site, yet at the same time it forms the
company’s prestigious head office for visitors
and business contacts.
Galvanizing the grids not only provides cor-
rosion protection but the inherent toughness
provides steel with long-lasting and durable
protection against corrosion.
For walkway grids in particular, an important
factor is the way that the highly abrasion-resis-
tant alloy layers are formed on the steel.
In this way, even the narrow edges are pro-
tected in the long term, despite the constant
mechanical loading.
Project Data:
Design: Ir. E. Vreedenburgh, (Archipelontwerpers)
Den Haag
Construction: Lont Bouwbedrijf, Sint Annaparochie
Galvanized steel forms a striking construction material in the new office building
of Dejo Metaalindustrie in Wolvega. The new offices were built next to the company’s
production facility. As well as galvanized steel grids, the design incorporates
galvanized columns and beams.
Hot Dip Galvanizing | 5
Tensile fabric architecture is usually combined
with a network of steel to act as its support
mechanism. Due to the demands placed on the
external steel, galvanizing also has a vital role
to play.
Eden ProjectThe adaptable entertainment structure at the
world renowned Eden Project shows the versati-
lity of modern fabric design. The structure
comprises of 2000m2 of tailored roof mem-bra-
ne in white PVC coated polyester fabric
supported by seven 42m galvanized steel
radial arches and was completed in 2005.
The design of the system allows it to be easily
adapted to the Eden Project's changing seaso-
nal requirements: in winter it becomes the
UK's largest covered outdoor ice rink, in sum-
mer a concert stage and in-between a space
that can be used for exhibitions, shows or any-
thing that the Eden community can throw at it.
The stunning lightweight canopy was designed
and built by contractor Edwin Shirley Staging,
temporary building designer Bill Harkin and
structural engineer Buro Happold. The project
team were given just eight weeks to design,
build and commission the structure, including a
build period of three weeks.
Seven steel trusses in the form of arches,
each spanning 42m, were hoisted into position
and fitted with fabric infill panels to create
a waterproof, windproof shelter over the
ice rink, which has been built over Eden’s
central lake. The temporary structure is the
height of a three-storey building and can
accommodate 300 people at any one time.
The initial misconception that fabric architecture was a temporary building type has
over recent years become a thing of the past. The original visual delicacy offered
by early fabric structures is now enhanced by new technology to create spectacular
translucent structures that blur the definition and boundaries of external and
internal space.
Architecture
Temporary yet permanent Tensile fabric architecture
By Iqbal Johal
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Architecture
Royal Dublin Society ArenaThe Royal Dublin Society Arena was developed
to host equestrian events, including the annual
Dublin Horse Show. The society was originally
founded by members of the Dublin Philosophi-
cal Society as the ‘Dublin Society for improving
Husbandry, Manufactures and other Useful
Arts’. The stated aim of the ‘Dublin Society’
was therefore to promote the development of
arts, agriculture, industry and science in Ire-
land. The ‘Royal’ prefix was adopted in 1820
when George IV became Society patron.
The Society acquired its current premises at
Ballsbridge, Dublin in 1879. The premises
consist of a number of exhibition halls, a stadi-
um (the ‘RDS arena’), meeting rooms, bars,
restaurants and a multi purpose venue named
‘RDS Simmonscourt Pavilion’.
With complete flexibility in stage and seating
layout and excellent acoustics, the RDS has
played host to a variety of live events including
some of the biggest names in rock, pop and
classical music.
In 2007 and 2008 the RDS arena’s capacity
was expanded to 18,250 (with additional
seated stands being built) and the venue is
now used by the Leinster Rugby team for home
Heineken Cup and Magners League games.
ESS (part of the Edwin Shirley Group) were
asked by The Royal Dublin Society (RDS) to
develop a demountable grandstand canopy to
cover the grandstand which could be removed
to facilitate the accommodation of large con-
certs traditionally held over the summer.
ESS was contracted in conjunction with Tony
Hogg Design to design and build the canopy
whichcovers 4,971 seats, the commentator box
and camera positions.
A wide span sports and entertainment structure
such as the grandstand for the RDS, exempli-
fies the use of tensile fabric.
The stand is 120 metres long and the canopy
stretches 20 metres over the seating and
6 metres over the rear of the structure.
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Great versatility is demonstrated here with the
facility to de-mount the middle three sections to
make way for a 30 metre wide concert stage.
The design encompasses PVC membranes,
galvanized steel supports and cables, including
large rain water drainage hoppers at the single
funnel outlet from each roof panel.
Elmlea SchoolThe inside can be brought outside at Elmlea
school due to the installation of a covered
outdoor classroom. The new area, created by a
translucent fabric canopy, provides a glowing,
naturally-lit environment intended to create an
inspiring place of learning.
The idea of an external classroom is not so
alien to the generations of the past. However,
modern schools are known for keeping children
in the confines of a building for their safety and
protection. At Elmlea school, the clocks were
turned back, in order to install a tensile fabric
structure designed to combine the protection
of the school environment with the fresh air
and space of the outdoors.
The curved, playful structure, created from
durable white PVC coated polyester fabric,
is supported by a timber structure created
using two inclined structural arches that pro-
vide an enclosed space and support curved
benches. The slightly translucent PVC allows
softened light to fill the space, making it an
ideal teaching environment.
The outdoor classroom was developed with
Hall & Bednarczyk architects to provide an
interesting space for formal and informal use.
A combination of galvanized steel, glulam
timber, cables and fabric was used to fabricate
this unique structure. Tony Hogg Design carried
out the engineering and detailing.
Kilworth House TheatreThe Kilworth House Theatre has been built in
a beautiful forest glade close to the lake
in the grounds of Kilworth House Hotel in
Leicestershire.
Tony Hogg Design was initially commissioned
in conjunction with "Corporate Architecture"
to develop a scheme to enable cost certainty
for this striking canopy.
The auditorium has a maximum capacity of
540 seats in tiered rows, which provide clear
views of the stage area.
A magnificent sail-like canopy provides protec-
tion for the whole audience and stage area
against adverse weather. Galvanized steel
acts as the main support material throughout
the project.
Fabric architecture not only provides stunning
design possibilities but also the ability to be
demountable, moveable and reusable.
This not only adds to their design credentials
but may also create a structure that is more
sustainable and cost effective. Galvanizing only
enhances the flexibility of the design parame-
ters by offering longevity and a natural tough-
ness that complements the demountable/
re-erection credentials of the initial design.
Photos:
(1,4,5) ES Group Ltd, (2,3) Bill Harkin Associates
(6,7,8,9,10) Tony Hogg Design
Architecture
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The additional storey was designed and built
by the Bonn architects Mick Amort (archivolver.
com). The clients and the architect wanted
to leave the exterior of the shelter completely
unaltered, as it constituted a piece of contem-
porary history, and therefore be preserved as
an urbanistic one-off. The penthouse perches
above a large, ugly-looking concrete foundation.
The new design separates old from new by
creating a one metre wide gap between the
new structure and the top of the shelter –
a gap which is illuminated at night.
The gap has been cleverly used to house all the
service utilities required for the new building.
The Penthouse does have a subliminal connec-
tion to the bunker via a series of glass floors,
through which people can look into the shelter.
Access to the additional storey is via the shelter
stairs, which cut through an opening made in
the ceiling and lead directly into the living quar-
ters. From a structural point of view, the pent-
house is a hybrid design which uses steel and
timber. It consists of a grid column structure
made from steel sections, which places the
loads within the 2 metre thick concrete walls
of the shelter. The lattice is filled in by timber
sections which carry some of the static loading.
The resulting five metre cantilevered structure
adds elegance and interest to the existing
block of concrete. The Penthouse is given an
extra dimension with the design of the can-
tilevered balcony that juts out from the living
quarters. Galvanizing plays an important role
by providing long term protection to these steel
sections that otherwise would be very hard to
maintain not only from an access point of view
but also because of health and safety hazards.
Project costs were kept to a minimum with
most of the structure being pre-fabricated
off site.
Architect/photos: Mick Amort, Amort Architektur, Bonn
Before the Rothebach air-raid shelter in Hamm could be completed, the Second World
War came to an end, and this very nearly sealed its fate – to be abandoned for ever as
a building only half-finished. But now, after more than 60 years, a married couple have
taken an interest in the unoccupied cube, and have finished the building in fine style
by adding a penthouse at the top.
Architecture
Penthouse rejuvenates historical shelter Hybrid design
By Holger Glinde
Hot Dip Galvanizing | 11
Case Study
Galvanized Steel on the Australian CoastDurable, reliable and economical
Architects, engineers, specifiers and end users often ask for proof of past perfor-
mance when they are considering materials for use in specific situations.
This is a wise thing – the best indicator of future performance is past performance.
Emmanuel Pimentel makes the case for galvanizing in Australia.
Everyone has a natural inclination to use the
latest product available. In our everyday lives,
the latest is marketed as the best.
However, communities, asset owners and end
users value reliability, ease of use and the
minimisation of ongoing costs above all else.
Economics, durability, reduced maintenance,
the reduction of pressure on finite resources,
sustainability and recyclability are all now
part of the value chain when decisions on
infrastructure and construction are made.
In this environment, it is the material that is
proven over a long period of time, over a wide
variety of applications that is selected.
Hot dip galvanized steel is used in innumer-
able infrastructure and building applications in
Australia. This is increasing due to galvanizing’s
robustness, relative lack of maintenance,
sustainability and recyclability.
Australians and the CoastAustralians are tied to the sea and the coast.
We live there, work there and play there.
The latest Australian Bureau of Statistics data
shows that 84% of the population lives in 1%
of the most densely populated area.
Most of this area is situated on the coast.
In mid-2007, the GAA initiated a study that
involved surveying, examining and assessing
the performance of a number of structures of
varying age along the approximately 400km
of coastline in south-west Victoria. This area
fronts Bass Strait and is characterised by high
winds and heavy surf, in many instances brea-
king on rocky coastline and generating signifi-
cant quantities of chloride-laden spray.
Portland Maritime Discovery CentreThis popular facility acts as both a museum
and information centre for the coastal city of
Portland – Victoria’s oldest town.
Portland is one of the deepest ports on the
Australian coast. Its frame structure is made
up of universal beams and columns and much
of this is exposed to the ocean.
All of the structural steel is galvanized and
most of it is located about 10 to 15m from
the shoreline and is confronted with prevailing
winds directly off the ocean. In severe weather,
waves of 4 to 5m are not uncommon and ero-
sion of the shoreline is a significant problem.
The Centre is nine years old and the galvanized
steel has performed very well with no main-
tenance which was a key criteria for the facility
as the local authorities wanted to minimise the
cost burden on the community.
Geelong Carousel PavilionThe Geelong Carousel Pavilion is located in the
city of Geelong on the foreshore of Port Phillip
Bay. The Pavilion houses the oldest and most
valuable carousel in Australia, hand carved in
the United States in 1892. The carousel is
powered by an 1888 steam engine and is
accompanied by an 1898 Gavioli band organ.
An indication of the potential for significant
chloride deposition is that one of the major
structural design parameters for the building
was the offshore wind loading.
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The carousel is a popular tourist attraction
and during school holidays it is subject to
considerable stress due to children’s parties
and general public traffic. It has been open
for six years and has required no maintenance
in that time. The steelwork is in excellent
condition and all of the galvanizing is 2 to
3 times in excess of the levels required by
AS/NZS 4680.
Great Ocean Road Bridge RailsTwelve bridge rails were examined along the
Great Ocean Road in the south-west of Victoria
with the assistance of the local roads authority.
All of the bridge rails were performing well and
it is standard for them to be hot dip galvanized
and either left bare or painted in instances
where aesthetic requirements demanded.
Of interest is the fact that even though many
of the bridge rails were in the surf zone and
approximately 10 – 30m from the breaking
surf and over estuarine waters, they were in
excellent condition.
Conferral with the responsible engineers
indicated that they were performing as
expected and that a life of over 20 years with
minimal maintenance was the expected
performance.
Port of Botany Light Towers at DP World TerminalThe DP World Terminal is located in Botany Bay.
Depending on wind levels, water agitation and
other factors, then the corrosivity environment
may be classed as either Medium or High.
During the time of the inspections, the wind
was very strong coming off the bay and there
was considerable spray indicating that for cer-
tain weather conditions there would be periods
where the environment approaches that of a
Very High Marine (C5 ISO 9223).
The coating appeared to be in good condition
considering its exposure environment and age
of 27 years. All of the thickness measure-
ments were above what would be required by
Australian Standards for a new installation
(AS/NZS 4680).
Based on the conventionally accepted corrosi-
on rates for zinc and taking into account the
lowest measured thicknesses for each tower, it
was conservatively determined that the remai-
ning life of the coating was approaching at
least 20 to 25 years.
ConclusionIt would appear that, in some instances,
standards may have underestimated the
performance of galvanized steel in coastal
environments. The GAA is currently conducting
the next stage of the study which will provide
a closer examination of the galvanizing thick-
nesses and corrosion by-products. It is hoped
this provides further insight in the performance
of galvanized steel in such environments.
The Gravity Discovery CentreOn the other side of the continent a new visi-
tor centre is creating a few waves of its own.
The GDC is a visually striking, architecturally-
designed concept that combines high-tech
materials with a highly efficient passive solar
design, integrated closely into the environment.
The intention was to minimise the impact of
the Centre on the environment while providing
a state-of-the-art learning experience. Its exis-
tence owes a great deal to the work of Emeritus
Professor John de Laeter and Professor David
Blair of the University of Western Australia.
The Gravity Discovery Centre is the public
education arm of the Australian International
Gravitational Observatory (AIGO), a research
facility of The University of Western Australia
(UWA). The Centre is located near Gingin, north
of Perth and is a valuable teaching resource,
integrating art, science and technology.
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Many of the exhibits are interactive and peo-
ple can literally get physically involved while
learning about science. The Cosmology Gallery
also provides visitors with an insight into the
way different cultures view the origin of our Uni-
verse. There is a special focus on Dreamtime
cosmology which looks at the way indigenous
Australians view the origin of the Universe.
The United Group Leaning Tower of GinginThe tower is the final and most spectacular
phase of the Gravity Discovery Centre and
each year approximately 20,000 students and
tourists will visit the complex to learn about the
world class research on gravity waves being
conducted at the Observatory – the only gravity
observatory in the Southern Hemisphere.
The Leaning Tower provides a magnificent view
across the vast coastal plain from the sea to
the Darling Scarp. At the top of the tower there
is a platform that allows visitors and students
to repeat Galileo’s ground breaking free fall
experiments from the top of the Leaning Tower
of Pisa and to allow studies of impact craters
caused by their falling objects.
The design development of the Leaning Tower
and its construction was a major team effort
between a number of organizations that
donated time, money, expertise and materials.
Hatch Associates and United Group Resour-
ces donated engineering and design services
throughout conceptual phase to detail design.
The Galvanizers Association of Australia was
also represented on the project by its WA State
Chapter members.
Behind the Leaning Tower of GinginThe Leaning Tower of Gingin was designed
to provide a structure to replicate the feel of
Galileo’s testing on the iconic Leaning Tower of
Pisa 400 years ago. Of course, Gingin tower’s
“lean” of almost 15° was intentional, as
opposed to that of its Italian namesake, which
leans at a mere 5°! The inclination of the tower
means that the structure had to be designed to
cope with a permanent and complex spectrum
of stresses in the steel members.
The tower is made up of approximately 100
tonnes of steel and the base contains appro-
ximately 300 cubic metres of concrete (about
750 tonnes). The design and detailing of the
structure and its individual structural compo-
nents provided some unique challenges.
The triangular plan arrangement combined with
the 14.8° inclination of the tower introduced
deceptively complex geometry and meant that
many of the components at different levels
were unique. This complexity also meant that
beams at each level and supporting the view-
ing platforms had horizontal flanges to support
the floor plate with webs which are inclined.
Corrosion Protection of the Leaning TowerIntegrity of the steelwork in such an iconic
structure was always going to be of the high-
est importance. To ensure the structure’s
durability, all of the tower structure is made up
of hot dip galvanized steel. This is consistent
with most of the structural steel used in the
other buildings on the site. The owners and
designers wanted to make sure that the steel
was protected by a system that was robust,
simple and removed the financial and onerous
burden of maintenance common to most other
coatings. The robustness of the galvanized
coating was also important because many steel
members required multiple handling during the
erection process.
Emmanuel Pimentel –
Australian Galvanizers Association
Acknowledgements
Catherine Blaine – James Rose Consulting (Sydney)
Greg Cullen – Vic Roads (Geelong)
Geelong Council and Carousel Management
Portland Discovery Centre Management and Staff
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Bailey bridges were named after Donald Coleman Bailey of Yorkshire, who worked at
the Experimental Bridging Establishment. He designed a new method which enabled
thousands of bridges to be put together quickly during the Second World War.
Architecture
Full circle for Bailey BridgesSimple yet sustainable solution
By Holger Glinde
14 | Hot Dip Galvanizing
Bailey bridges became successful due to the
simplicity of their modular design and the fact
that they could be assembled with minimal aid
from heavy equipment.
The design of the bridges were such that each
individual part could be carried by a small
number of men, enabling army engineers
to move more easily and more quickly than
before, in preparing the way for troops and
material advancing behind them.
The modular design also provided great
flexibility for engineers to build whatever size
and strength of bridge that was necessary to
suit conditions they faced on the ground.
Stories of Bailey bridges being built and
erected during the Second World War are
legendary.
The very first instance of a Bailey being erected
under fire was at Leonforte by members of the
3rd Field Company, Royal Canadian Engineers.
In one instance a bridge was pushed over the
Saar River while under artillery and tank fire.
When the enemy was finally cleared out the
panels had holes in them and would not carry
the weight of a tank. Replacing the panels
would require the bridge to be "broken" in the
middle. With no time to follow standard
practice, a simple solution was implemented -
an entirely new set of panels was bolted onto
the bridge on top of the original set, a tech-
nique that later became a standard feature.
The true testament of a successful concept
can be measured by its longevity.
The original concept of the Bailey bridge design
is still in use today in versions that have been
adapted to suit particular uses.
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Architecture
HOT DIP GALVANIZING
An international journal published jointly by the galvanizing associations of Germany,
The Netherlands and Great Britain. It is licensed to associations in Spain.
Edited by: G. Deimel, H. Glinde (Editor in Chief), I. Johal, D. Baron,
Drs. G. H. J. Reimerink
Published by: Galvanizers Association, Wren’s Court,
56 Victoria Road, Sutton Coldfield, West Midlands B72 1SY, UK
Tel: +44 (0) 121 355 8838 Fax: +44 (0) 121 355 8727
E-Mail: [email protected] Internet: www.galvanizing.org.uk
This magazine may not be copied without the written permission of the editor © 2009.
Distributed in Australia by: Galvanizers Association of Australia, 124 Exhibition Street,
Melbourne, Victoria 3000, Australia, Tel: 0396541266, Fax: 0396541136,
E-mail: [email protected]
Whenever there is a major natural disaster in
the form of flooding, hurricanes or earthquakes
Bailey type bridges are still used to enable
transport of vital resources to the stricken area.
The majority tend to be manufactured
using galvanized steel with the individual
components usually kept in storage between
periods of use.
The use of Bailey bridges has been taken to
another level by the town of Bad Mergentheim
in Germany. The local authorities have decided
on an economic solution to their requirements
of small-scale bridges. Instead of paying for
the design and construction of new bridges a
decision has been made to use Bailey bridges
that are at present held in storage.
The fact that the existing bridge sections
were initially painted created a dilemma for
the authorities:
Should, what remained of the existing paint
coating, be patched and repaired or should
they opt for a longer term solution before
erecting the bridges.
The decision to opt for a different protective
system was made easier by the fact that
galvanizing the steel sections was an easy
solution. By galvanizing the steel sections the
authorities were able to adhere to their original
concept of reusing existing Bailey bridge
sections by giving them a new lease of life.
Donald Coleman’s original idea lends itself to
the galvanizing process.
The modularity of the design concept not only
makes transport, erection and demounting of a
steel structure an achievable goal, the modular
sections are easy to galvanize.
The coating provides long term corrosion pro-
tection to the steel with the added benefit that
it is tough enough to withstand the demands of
transport, erection and possible demounting of
the structure. To add to this continuing cycle, at
the end of the life of the coating, the steel can
always to regalvanized to enable it to be reused
for many more years.
Existing Bailey Bridge, Germany
Bailey Bridge sections in storage
Bridge sections before galvanizing
The galvanizing process
Galvanized Bailey Bridge, Bad Mergentheim
Photos: (1, 4, 5) D. Hildebrandt, Aalen
(2, 3) ABL-Technik Wagenseil, Neuburg a.d. Donau
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Joep Verhoeven, a student at the design
academy in Eindhoven, saw a chicken wire
fence being repaired and asked himself
whether these types of fencing could not be
made more attractive by applying a pattern.
He researched the ancient art of lace-making
and developed this into an industrial concept.
The design is made at ‘De Makers Van’ of
Rotterdam, woven in its factory in Bangalore,
India and shipped to the customer.
Photo: Raoul Kramer
Galvanizing in Detail
Galvanizing Delight2009
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