Hd Systems LLC actively marketed products 2006

Actively Marketed Products

ELECTROMATEToll Free Phone (877) SERVO98

Toll Free Fax (877) SERV099www.electromate.com

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Sold & Serviced By:

Component SetsCSF

• Short Cup• Sizes 8~100• Ratios

30,50,80,120,160

• Life = 35,000 hr



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Component SetsCSG “Quantum”

• Same Dimensions as CSF

• Sizes 14 ~ 65• Ratios 50,80,100,120,160• 30% inc. in Torque

– Rated, Peak, Ratchetting, Momentary

• 50% inc. in life to 50,000 hr

• New Tooth, New Processing



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CSD-typeCSF-typeHDUC-type

100%

60%

30%

HDUC-type CSF-type CSD-type

Component SetsCSD– “Ultra Flat”– Sizes 14 ~ 50– Ratios 50, 100, 160– Life = 35,000 hr.



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CSD “Ultra Flat”Volume vs. Rated Torque AdvantageGraph Considers Component Only

Benefit Is Amplified When Housing Is Considered

1.0E-05

1.0E-04

1.0E-03

10 100 1000Rated Torque (Nm)

Volu

me

(m3 )

CS

CSF

CSD



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0.1

1

10

10 100 1000Rated Torque (Nm)

Mas

s (K

g) CSCSFCSD

CSD “Ultra Flat”Mass vs. Rated Torque AdvantageGraph Considers Component Only

Benefit Is Amplified When Housing Is Considered



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Component Sets– SHF “Silk Hat”

• Short Cup• Hollow Shaft• Sizes 14~58• Ratios

30,50,80,100,120,160• Life = 35,000 hr.

Special Diameter



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Component Sets

– SHG “Silk Hat” “Quantum”• Same Dimensions as SHF• 30% inc. in Torque

– Rated– Allowable Peak– Ratchetting– Momentary

• 50% inc. in life to 50,000 hr• Price is ~10% higher than SHF

Special Diameter



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Component Sets

– HDUF “Pancake”• Similar Dimensions to HDF• Single Bearing• F/S Stopper Dimensions are

Different than HDF



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Component Sets

HDUR “Pancake”• Similar to HDR• Double Bearing• F/S Stopper Dimensions

are Different than HDR



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HDT – “T cup” Hollow Shaft Gearsets

• Bore size limited by solid WG– 14mm up to 70 mm

• Sizes– 14, 20, 25, 32, 40, 50

• Ratings– Same as std. gearsets

with involute teeth



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HDB – Phasing Gear Set

• Back-to-back pancakes

• As a differential provides 1:1 ratio from input to output

• Typically used for circumferential print registration



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HDI – “Infinit-Indexer”

• Static phase adjuster• Size 05, 10, 25, 50,

100, 200



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HDI Installation



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CSF-2UH– Sizes 14 ~ 65– Ratios 30 ~ 160– Cross Roller

Bearing Output

GearheadsELECTROMATE

Toll Free Phone (877) SERVO98Toll Free Fax (877) SERV099

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Gearheads

CSG-2UH “Quantum”– Sizes 14 ~ 65– Ratios 50 ~ 160– Same Dimensions as

CSF-2UH– 30% inc. in Torque– 50% inc. in Life



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SHF-2UH– Sizes 14 ~ 58– Ratios

30,50,80,100,120,160

– Cross Roller Bearing Output

Gearheads

SHF-2UJ– Sizes 14 ~ 58– Ratios

30,50,80,100,120,160

– Input Shaft– Cross Roller

Bearing Output



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Gearheads

SHG-2UH “Quantum”– Sizes 14 ~ 65– Ratios

50,80,100,120,160– Same Dimensions as

SHF-2UH– 30% inc. in Torque– 50% inc. in Life



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Sold & Serviced By:

SHD-2SH• Integrated Cross Roller Bearing• “Ultra Flat” “Silk Hat”• Sizes 14 ~ 40• Ratios 50 ~ 160• Life = 35,000 hrs.• “OEM Gearhead”

• Cost Savings from Assembly Time• Integral Bearing Reduces Space



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CSF Mini Gearheads

Gear Ratios: 30,50,100 (w/ 80:1 for #14)

4 Point Contact Output Bearing



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Output: Flange

Input: Motor Mount

Output: Shaft

Input: Motor Mount

Input: Shaft

Output: Shaft



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CSF-GH

- 5 Sizes: 14, 20, 32, 45, 65

- 5 Gear Ratio: 50:1, 80:1, 100:1, 120:1, 160:1

- Dimensions are the Same as HPGCross Roller Bearing

Clamp Coupling

Gearheads

Motor Adapter



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Harmonic Planetary®

HPG Series



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Harmonic Planetary®

Benefits of Harmonic Drive GearingHigh Positional AccuracyLow Lost MotionSmooth Motion

Benefits of Planetary GearingLow Gear RatiosQuick-Connect Coupling

+

= Harmonic Planetary®



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Ring Gear

Innovative Ring Gear for optimized load distribution and backlash less than 1 arcmin for the life of the gearhead

“Eliminate Backlash Creep with the Harmonic Planetary”



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Integral Cross Roller Bearing

Large Cross-Roller Bearing for High Loads and Smooth, Precise Motion



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Flange or Bolt-on ShaftOutput

Convenient Output Configurations

Flange output is ideal for turntable applications



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Quick-Connect Couplingwith Balanced Pinion

Easy Mounting to Any Motor

Motor Adapter Flange



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Product Overview

6 Frame Sizes: Ratios*: 3, 5, 9, 11, 12, 15, 20, 21, 25, 33, 45

* Depending on Frame Size

3 Arc-Min Backlash Standard1 Arc-Min Low Backlash OptionL10 = 20,000 hrs.



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HPG vs. Alpha SP Series

Alpha SP Series Harmonic Planetary Series

HPG’s axial length is SHORTER than Alpha SP

HPG’s favorable form factor



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HPG vs. Alpha SP SeriesT

orsi

on A

rc-m

in

-10

-5

0

5

10

-25 -20 -15 -10 -5 0 5 10 15 20 25

Torque N･m

Tors

ion

arc

-min

HPG has LOWER Backlash & Hysteresis loss

Tor

sion

Arc

-min

Torque N.m

HysteresisRed: HPG-20A-5-BL3

Black: Alpha SP075-5



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-6-4-202468

-25 -20 -15 -10 -5 0 5 10 15 20 25Torque Nm

Tors

ion

arc

-min

HPG has LOWER Backlash & Hysteresis loss

Tor

sion

Arc

-min

HysteresisBlue: HPG-20A-33-BL1

Red: HPG-20A-33-BL3

Black: Alpha SP075-SF2-28



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Test Conditions:

1500 rpm, 885 in-lb

Continuous Duty, Sinusoidal Load

HPG: BL3 Version Maintains 3 Arc-min Specification - No Backlash Creep

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

1.0 10.0 100.0 1000.0 10000.0

HPG Satisfies Accelerated Life Test Requirement L10=20,000 hrs.

Durability Test DataRed: HPG-20A-33-BL3

Black: Alpha SP075-28

Hours

Los

t Mot

ion

(arc

-min

)


HPG is still below 3 arc-min @ 49,000 hrs.



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Alpha SP075-M-1-5

HPG has Better Positional Accuracy

HPG-20A-05-BL3 2.4 arc-min

3.9 arc-min



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Alpha SP075-M-1-28

HPG has Better Positional Accuracy

HPG-20A-33-BL3 1.4 arc-min

2.8 arc-min



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HPG vs. Alpha SP SeriesEfficiency

Red: HPG-20A-05-BL3 (LM=3 arc-min) Black: Alpha SP075-M-1-5 (LM=6 arc-min)

0102030405060708090

100

0 5 10 15 20 25Output torque Nm

Effic

ienc

y %

HPG has HIGHER Efficiency (Even while providing lower Lost Motion!)Ef

ficie

ncy

%



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HPG vs. Alpha SP Series No Load Running Torque

Red: HPG-20A-05-BL3 Black: Alpha SP075-M-1-5

01020304050

0 1000 2000 3000

Input speed RPM

NLR

T N

cm

HPG has LOWER Running Torque

NLR

T N

cm



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Moment RigidityRed: HPG-20A-11-BL1/BL3Black: Alpha SP075-SF2-28

-2.5-2.0-1.5-1.0-0.50.00.51.01.52.02.5

-50 -40 -30 -20 -10 0 10 20 30 40 50

Moment Nm

Def

lect

ion

arc-

min

_

HPG has HIGHER Moment Rigidity



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Complementary Product Lines

2

53

Quick Connect

CSF-GH SeriesHarmonic Planetary

HPG Series

Mini Gearheads

CSF-Mini Series

8400

2100

Torque

Gear Ratio5 45 5030 100 120 160

(in-lbs)

(R:1)

Rated

Not To Scale



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Sold & Serviced By:

Harmonic Drive Actuators(Actuator: Integrated Motor + Gearhead + Encoder)

FHA-C• Compact• Hollow Shaft• Accurate• 14 wire for OEM

Amplifiers• 4 Wire for HDSI

Driver• 100V, 200V

(& 24V for #17) Windings

• Brushless

Many Options Available• Absolute Encoder• Output Flange Clamp• Brake• Limit Switches



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Harmonic Drive Actuators(Actuator: Integrated Motor + Gearhead + Encoder)

FHA-C Mini• 3 Sizes• Hollow Shaft• Accurate• 14 wire for OEM Amplifiers

(24V Motor Winding)• 4 Wire for HDSI Driver

(100V Motor Winding)• Brushless



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Harmonic Drive Actuators(Actuator: Motor + Gearhead + Encoder)

RSF-5 Actuator• Compact• Hollow Shaft• Accurate• 8 wire for OEM

Amplifiers• HDSI Driver Avail.• 24V

With Brake

Without Brake



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Harmonic Drive ActuatorsRH-mini• Brush-Type• 4 Sizes: 5, 8, 11, 14• Widely Accepted

• Convenient• Performance



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Harmonic Drive ActuatorsRHS Actuators• Brush-Type• 5 sizes• Shaft Output

RFS Actuators• Brush-Type• 5 sizes• Flange Output



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Chamberlink - HHA

• Very High Vacuum Feed through Actuator

• Operates in Vacuum up to 10-7 Torr

• Currently available in 2 sizes:– 10 and 14



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O-ring

FlexsplineCircular spline

Vacuum



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Considerations

• Grease – Microcote 096, 196, 296– Perflouropolyether grease suitable for very high

vacuum– Vapor pressure (outgassing) function of temperature

• Vacuum domains– Ultra High 10-9 to 10-12

– Very High vacuum 10-6 to 10-8

• HD Boston Test capability 10-7

– High 10-3 to 10-5



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HHA Advantages / Limitations

• Advantages– Smoothness and accuracy– High ratio instead of 1:1 – Bake out capability to 300 C with motor removed

• Limitations– Low output speed– Position sensing limitations (no home, no output

encoder)– Torque limitations



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HKM- “Powerhub”

• Introduced in 1998-99• Available

– Size 20 has 13mm hole– Size 25 has 27mm hole



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Output bearing

FlexsplineCircular spline – ductile iron phosphate coat on OD

Encoder HP

HKM-25



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HKM concept

• Compact actuator with through hole• Introduced with ElectroCraft Bru series AC

drives– Allen Bradley acquired ElectroCraft

• G&L Private labels old Electro Kraft drive • HD Boston now supplies G&L drives

• Most customers use their own drive– Compatible with brushless drives



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Nomenclature

• HKM-20-60

Size2025

Output speed60 has 50:1 ratio30 has 100:1 ratio



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What we supply

• Actuator• Configured drive• Power cable• Feedback cable• IO cable (optional)



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Thank You!



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Hd Systems LLC actively marketed products 2006

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