Hasco Kp Booklet

Hot Runner Systems KP-Series

For use with HASCO standard mold bases2005.09 Information and specifications subject to change without notice. For latest product information please refer to www.hotrunners.com or contact Husky

1

PRONTO

KP-series 2005.09Please confirm all dimensions and nozzle suitability by referring to www.hotrunners.com or by calling Husky.

PRONTO KP-Series Hot Runner Systems• 4 week delivery• Reduced cost• 40 plate sizes matching European mold base standards• Variable nozzle length within allowable range• Almost unlimited nozzle pitch flexibility• 7 different manifold configurations• 2 nozzle sizes• 16 gating options• Fully optimized melt channel sizing• 3 year-leakproof warranty.

HUSKY offers a full line of standard plate size hot runners which have all the features of our custom systems but are offered at lower cost and faster deliveries. KP-series plates have been designed to mate with Hasco industry-standard mold bases and the manifolds have been designed to provide a large degree of flexibility when laying out cavities. Other series are also available for DME and National mold bases (SP-series), Futaba mold bases (FP-series) and OMNI Mold Systems mold bases (MP-series).

Pronto hot runners are available in 2, 4 and 8 drop configurations with VG, VX, & HT Ultra 500 & Ultra 750 nozzles.

The plastic material to be processed should be reviewed with the material compatibility chart available in the nozzle selection section of the Hot Runner Design Center (www.hotrunners.com). This will determine if the application being considered is suitable for the Pronto manifold and Ultra 500 and Ultra 750 nozzle. The appropriate melt channel sizes will be selected by Husky based on the resin and part information provided.

Pronto HotRunner

Industry Standard MoldBase (Hasco)

2KP-series 2005.09

PRONTO

Please confirm all dimensions and nozzle suitability by referring to www.hotrunners.com or by calling Husky.

PRONTO Hot Runner System Design Guidelines

The top nozzle displays a valve gate (VG) system and the bottom nozzle displays a thermal gate (HT) system.

ElectricalConnectors on Top

M12 CavityInterface Bolts

18.0mm DiameterGuide Pin (4)

Industry Standard MoldBase Sizes

Back-Up Pad

Sprue Bushing

5 Choices of Sprue Bushing Interface (Flat, 12.70mm, 15.50mm, 19.05mm & 40.00mm Spherical Rad)

6 Choices of Locating Ring Dia. (100mm, 101.3mm, 101.6mm, 120mm, 125mm, 160mm)

Valve Stem

Piston Cylinder

Manifold

Flexible Pitch

Manifold Thermocouple

Center Insulator

Nozzle Tip

Ultra 750 VG/VX(1.0mm, 1.8mm, 2.5mm

Gate DiameterUltra 500 VG/VX

(1.0mm, 1.2mm, 1.5mm and1.8mm)

Gate Diameter

Optional 6mm Platen Insulator Board Available

UltraSeal

Back-Up Insulator Pad

3

PRONTO


PRONTO Hot Runner System Selection

Pronto Hot Runners are designed to mate directly with the most popular industry standard mold bases. Replacing the top clamp plate of a standard mold set with a Husky hot runner will give you a complete runnerless mold solution. Pronto KP-series systems are available with 40 different sizes of plates which can be ordered in 2, 4, and 8-drop manifold configurations. Flexible nozzle spacing and L-dimensions and 16 gating styles provide maximum flexibility.

Standard features and options of Pronto Hot Runner Systems include:

• Flexible nozzle spacing within allowable range for given plate size.

• A large number of M12 cavity plate interface taps of which a minimum number must be incorporated into the mold design.

• Choice of platen mounting methods: backing plate wider than manifold plate for bolting direct to platen or backing plate the same size as manifold plate and clamp slots installed on operator and non-operator sides of plates.

• Backing plate overhang always on operator and non-operator sides.

• Industry standard (Hasco, Stäubli, and DME) air fittings recessed on the non-operator side of the mold and water fittings recessed on the bottom of the mold.

• For 2 and 4 drop systems a choice of: one 24-pin connector, two 24-pin connectors, one 24-pin and one 25-pin, one 16-pin and one 25-pin or two 16-pin electrical connectors located on top of the hot runner with a flexible wiring sequence.

• For 8 drop systems a choice of: four 24-pin connectors, two 24-pin and two 25-pin, two 16-pin and two 24-pin, two 16-pin and two 25-pin or four 16-pin electrical connectors located on top of the hot runner with a flexible wiring sequence.

• Optional 6mm platen insulator board.

• Choice of 100mm, 101.3mm, 101.6mm, 120mm, 125mm or 160mm locating ring diameter.

• Choice of flat, 12.70mm, 15.50mm, 19.05mm or 40.0mm spherical radius sprue bushing interface.

• Liftbolt taps on the sides of the plates. M12, M16 or M24 threads depending on plate size (not user selectable).

• Plunger shut-off standard (Ultra 500 & Ultra 750 VG & VX). Ultra 750 taper available upon request.

HUSKY recommends the use of a 25mm spacer plate between the cavity plate and the hot runner plates if any mold components require steel back-up. The orientation of the manifolds within the hot runner plates is pre-determined by Husky.

4KP-series 2005.09

PRONTO


X

X

2 Drop A-Type Orientation

Electrical

Air (Valve Gate)

Cooling water

2 Drop B-Type Orientation

Electrical

Air (Valve Gate)

Cooling water

Drops AlignedWith Long Side

Of Plate

TOP

OP

ER

ATOR

Drops AlignedWith Long Side

Of Plate

TOP

OP

ER

ATOR

5

PRONTO


Electrical

Air (Valve Gate)

Cooling water

X

2 Drop C-Type Orientation

Drops AlignedWith Short Side

Of Plate

TOP

OP

ER

ATOR

6KP-series 2005.09

PRONTO


Y

X

4 Drop L-Type Orientation

Electrical

Air (Valve Gate)

Cooling waterDrops Aligned

With Long SideOf Plate

TOP

OP

ER

ATOR

4 Drop H-Type Advantage :

The 4 drop H-Type provides increased flexibility concerning drop positioning (note- all drops are symmetrical to one another), X and Y are independent of each other.

X

Y

4 Drop H-Type Orientation

TOP

OP

ER

ATORElectrical

Air (Valve Gate)

Cooling water

7KP-series 2005.09

PRONTO


X

Y2Y1

8 Drop H-Type Orientation

Electrical

Air (Valve Gate)

Cooling water

TOP

OP

ERATO

R

8

PRONTO


PRONTO Platen MountingTwo choices of platen mounting are available: • The backing plate width, "W", can be the same as the manifold plate and Husky will install clamp slots on the long

sides of the plates.

W

• The backing plate width, "W", can be larger than the manifold plate for direct platen bolting (up to 100mm per side). Husky will install platen mounting holes. Custom cutouts or slots will not be machined by Husky.

W

MANIFOLD PLATE WIDTH

Platen mounting holes installed by

Husky

25 mm for both thermal gate and

valve gate

MANIFOLD PLATE WIDTH

25 mm clamp thickness

In this region platen bolting is

not possible

9KP-series 2005.09

PRONTO


PRONTO Clamp Slot Configurations

16 mm

28mm

35 mm

16 mm

60mm

102mm

28mm

16 mm

60mm

100mm

28mm

16 mm

28mm

52mm

(VG

/VX

)28m

m (H

T/T

S)

Clamp slot configuration for 2A, 4L, and 4H-Type orientations.

Clamp slot configuration for 2B Type orientations.

Clamp slot configuration for 8H-Type orientation. O

perator Side

Top

Operator Side

Top

Operator S

ide

Top

Clamp slot configuration for 2C Type orientations.

Operator S

ide

Top

10

PRONTO


PRONTO Clamp Slot Configurations With Euromap Option:

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Clamp slot configuration for 2A, 4L, and 4H-Type orientation.

Clamp slot configuration for 2B and 2C - Type orientation.

Clamp slot configuration for 8H - Type orientation.

Backing Plate Overhang not to exceed 100mm on either side

Operator S

ide

Top

Manifold Plate WidthBacking Plate Width


Operator S

ide

Top



Operator S

ide

Top


Cross Hatched Regions Show Where Platen Mounting Bolts Are

Allowed


Allowed


Allowed

Consider Enough Clearance To Install

Platen Mounting Screws.





11KP-series 2005.09

PRONTO


How to Configure PRONTO Hot RunnersTo configure Pronto hot runners follow the three simple steps below.

1 Determine the nozzle pitch required for the mold design and ensure that it is within the allowable range for the desired size of plates.

2 Select the gating method suitable to your application.

3 Determine the required L-dimension from the range available for the selected gating style. The L-dimension is the distance from the face of the manifold plate to the centerline of the gate.

For example, for a 296 x 446 hot runner with a 4 drop, H-Type manifold, , 750 nozzle size, 58.70 mm manifold X-dimension using HT tips and 85.20 mm L-dimension order:KP3045-7504B058.70M-HT085.20

STEP 1 - Ensure that the selected nozzle pitch is within the allowable guidelines of the plate model as shown in the charts on the following pages.

• 2A, 2B, and 2C manifolds have a minimum X-dimension of 60mm for Ultra 500 & Ultra 750 thermal gates [HT and (TS 750)] and 70mm for 500 and 750 valve gates (VG and VX).

• 4L manifolds have a minimum X-dimension of 60mm and a minimum Y-dimension of X + 45mm for 500 & 750 thermal gates. 4L manifolds have a minimum X-dimension of 70mm and a minimum Y-dimension of X + 57mm for 500 & 750 valve gates (VG and VX).

• 4H manifolds have a minimum X-dimension of 50mm and a minimum Y-dimension of 50mm for all nozzle sizes and gating options.

• 8H manifold minimum X & Y dimensions are as follows:

• HT 500 [Min ’X’ = 18.0mm / Min ’Y1’ = 44.5mm / Min ’Y2’=Y1+25.4mm]

• HT 750 [Min ’X’ = 22.5mm / Min ’Y1’ = 43mm / Min ’Y2’ = Y1 + 45mm,

• VG 500/750 [Min ’X’ = 25mm / Min ’Y1’ = 55mm / Min ’Y2’ = Y1 + 50mm

K P 3 0 4 5 7504H058.70/xxx.xxM H T 0 8 5 .2 0

Manifold plate lengthto nearest cm

Manifold plate widthto nearest cm

“KP” for KP-series(matching Hascoplate sizes)

“M” for metric(Always M for KPseries Pronto)

Y-dimension(for 4H/4L-Types only,center of manifold toouter drop in millimeters,two decimals)

X-dimension(center of manifoldto drop in millimeters,two decimals)

C, H or L-Type manifoldNumber of dropsNozzle size

Gate styleL-dimension(in millimeters,two decimals)

12

PRONTO


Part # Width x Length

2A-Type Max. "X"

2B-Type Max. "X"

2C-Type Max. "X"

KP2530 246 X 296 75mm N/A N/AKP2535 246 X 346 100mm 78mm N/AKP2540 246 X 396 125mm 107mm N/AKP2545 246 X 446 150mm 134mm N/AKP2550 246 X 496 175mm 159mm N/AKP3030 296 X 296 75mm N/A N/AKP3035 296 X 346 100mm 78mm N/AKP3040 296 X 396 125mm 107mm N/AKP3045 296 X 446 150mm 134mm N/AKP3050 296 X 496 175mm 159mm N/AKP3055 296 X 546 200mm 184mm N/AKP3060 296 x 596 225mm 209mm N/AKP3070 296 x 696 275mm 259mm N/AKP3535 346 X 346 100mm 78mm N/AKP3540 346 X 396 125mm 107mm N/AKP3545 346 X 446 150mm 134mm N/AKP3550 346 X 496 175mm 159mm N/AKP3555 346 X 546 200mm 184mm N/AKP3560 346 X 596 225mm 209mm N/AKP3570 346 X 696 275mm 259mm N/AKP4040 396 X 396 121mm 107mm 108mmKP4045 396 X 446 150mm 134mm 108mmKP4050 396 X 496 175mm 159mm 108mmKP4055 396 X 546 200mm 184mm 108mmKP4060 396 X 596 225mm 209mm 108mmKP4070 396 X 696 275mm 259mm 108mmKP4545 446 X 446 150mm 134mm 134mmKP4550 446 X 496 175mm 159mm 134mmKP4555 446 X 546 200mm 184mm 134mmKP4560 446 X 596 225mm 209mm 134mmKP4570 446 X 696 275mm 259mm 134mmKP5050 496 x 496 175mm 159mm 159mmKP5055 496 x 546 200mm 184mm 159mmKP5060 496 x 596 225mm 209mm 159mmKP5070 496 x 696 275mm 259mm 159mmKP5080 496 x 796 325mm 309mm 159mmKP5555 546 x 546 200mm 184mm 184mmKP5560 546 x 596 225mm 209mm 184mmKP5570 546 x 696 275mm 259mm 184mmKP5580 546 x 796 325mm 309mm 184mm

X

X

X

2A-Type

2C-Type

2B-Type

Length

Top

Width

Width

Top

Length

Operator

Operator

Length

Top

Width

Operator

N/A=Not AvailableMinimum ’X’ for 2A, 2B & 2C-Type:For thermal gates (500 / 750 HT & TS): X = 60mmFor valve gates (500 / 750 VG & VX): X = 70mm

13

PRONTO



4L-Type Max. ’X’ (HT)

4L-Type Max. ’X’ (VG) 4L-Type Max. ’Y’

KP2530 246 X 296 N/A N/A N/AKP2535 246 X 346 N/A N/A N/AKP2540 246 X 396 N/A N/A N/A

KP2545 246 X 446 Y - 45mm Y - 57mm 144mm HT/TS134mm VG/VX

KP2550 246 X 496 Y - 45mm Y - 57mm 169mm HT/TS159mmVG/VX

KP3030 296 X 296 N/A N/A N/AKP3035 296 X 346 N/A N/A N/AKP3040 296 X 396 N/A N/A N/A




KP3060 296 x 596 Y - 45mm Y - 57mm 219mm HT/TS209mm VG/VX


KP3535 346 X 346 N/A N/A N/AKP3540 346 X 396 N/A N/A N/A






KP4040 396 X 396 N/A N/A N/A





KP4070 396 X 696 Y - 45mm Y - 57mm 269mm HT/TS259mmVG/VX


4L-Type Max. ’X’ (HT)

4L-Type Max. ’X’ (VG) 4L-Type Max. ’Y’



14KP-series 2005.09

PRONTO









KP5080 496 x 796 Y - 45mm Y - 57mm 319mm HT/TS309mmVG/VX





N/A = Not Available

Minimum ’X’ and ’Y’ for 4H-Type:For all gating options (500 / 750) X = 50.0 mm, Y = 50.0 mm

15

PRONTO


Part # Width x Length 4H-Type Max. ’X’ 4H-Type Max. ’Y’

KP2530 246 X 296 N/A N/AKP2535 246 X 346 N/A N/AKP2540 246 X 396 N/A N/AKP2545 246 X 446 N/A N/AKP2550 246 X 496 N/A N/AKP3030 296 X 296 N/A N/AKP3035 296 X 346 67mm 54mmKP3040 296 X 396 67mm 79mmKP3045 296 X 446 67mm 104mmKP3050 296 X 496 67mm 129mmKP3055 296 X 546 67mm 154mmKP3060 296 x 596 67mm 179mmKP3070 296 x 696 67mm 229mmKP3535 346 X 346 92mm 54mmKP3540 346 X 396 92mm 79mmKP3545 346 X 446 92mm 104mmKP3550 346 X 496 92mm 129mmKP3555 346 X 546 92mm 154mmKP3560 346 X 596 92mm 179mmKP3570 346 X 696 92mm 229mmKP4040 396 X 396 117mm 79mmKP4045 396 X 446 117mm 104mmKP4050 396 X 496 117mm 129mmKP4055 396 X 546 117mm 154mmKP4060 396 X 596 117mm 179mmKP4070 396 X 696 117mm 229mmKP4545 446 X 446 142mm 104mmKP4550 446 X 496 142mm 129mmKP4555 446 X 546 142mm 154mmKP4560 446 X 596 142mm 179mmKP4570 446 X 696 142mm 229mmKP5050 496 x 496 167mm 129mmKP5055 496 x 546 167mm 154mmKP5060 496 x 596 167mm 179mm

X

Y

4H-Type

Length

Top

Width

Operator

N/A = Not Available

Minimum ’X’ and ’Y’ for 4H-Type:

For all gating options (500 / 750) X = 50.0 mm, Y = 50.0 mm

16KP-series 2005.09

PRONTO


Part # Width x Length 4H-Type Max. ’X’ 4H-Type Max. ’Y’

KP5070 496 X 696 167mm 229mmKP5080 496 X 796 167mm 279mmKP5555 546 X 546 192mm 154mmKP5560 546 X 596 192mm 179mmKP5570 546 X 696 192mm 229mmKP5580 546 X 796 192mm 279mm

X

Y

4H-Type

Length

Top

Width

Operator

17

PRONTO


ULTRA 500 HT


8H-Type Max. ’X’

8H-Type Max. ’Y1’ 8H-Type Max. ’Y2’

KP2530 246 X 296 N/A N/A N/AKP2535 246 X 346 N/A N/A N/AKP2540 246 X 396 N/A N/A N/AKP2545 246 X 446 N/A N/A N/AKP2550 246 X 496 N/A N/A N/AKP3030 296 X 296 N/A N/A N/AKP3035 296 X 346 N/A N/A N/AKP3040 296 X 396 N/A N/A N/AKP3045 296 X 446 N/A N/A N/AKP3050 296 X 496 N/A N/A N/AKP3055 296 X 546 N/A N/A N/AKP3060 296 x 596 N/A N/A N/AKP3070 296 x 696 N/A N/A N/AKP3535 346 X 346 N/A N/A N/AKP3540 346 X 396 92mm Y2-25.4mm 79mmKP3545 346 X 446 92mm Y2-25.4mm 104mmKP3550 346 X 496 92mm Y2-25.4mm 129mmKP3555 346 X 546 92mm Y2-25.4mm 154mmKP3560 346 X 596 92mm Y2-25.4mm 179mmKP3570 346 X 696 92mm Y2-25.4mm 229mmKP4040 396 X 396 117mm Y2-25.4mm 79mmKP4045 396 X 446 117mm Y2-25.4mm 104mmKP4050 396 X 496 117mm Y2-25.4mm 129mmKP4055 396 X 546 117mm Y2-25.4mm 154mmKP4060 396 X 596 117mm Y2-25.4mm 179mmKP4070 396 X 696 117mm Y2-25.4mm 229mmKP4545 446 X 446 142mm Y2-25.4mm 104mmKP4550 446 X 496 142mm Y2-25.4mm 129mmKP4555 446 X 546 142mm Y2-25.4mm 154mmKP4560 446 X 596 142mm Y2-25.4mm 179mmKP4570 446 X 696 142mm Y2-25.4mm 229mmKP5050 496 x 496 167mm Y2-25.4mm 129mmKP5055 496 x 546 167mm Y2-25.4mm 154mmKP5060 496 x 596 167mm Y2-25.4mm 179mmKP5070 496 x 696 167mm Y2-25.4mm 229mmKP5080 496 x 796 167mm Y2-25.4mm 279mmKP5555 546 x 546 192mm Y2-25.4mm 154mmKP5560 546 x 596 192mm Y2-25.4mm 179mmKP5570 546 x 696 192mm Y2-25.4mm 229mmKP5580 546 x 796 192mm Y2-25.4mm 279mm

X

Y2Y1

8H-Type

Length

Top

Width

Operator

Min ’X’ > 73mm (2.87") / Min ’Y1’ > 61.3mm (2.41") / Min ’Y2’ > Y1 + 62mm (2.44")

18KP-series 2005.09

PRONTO


ULTRA 750 HT




KP2530 246 X 296 N/A N/A N/AKP2535 246 X 346 N/A N/A N/AKP2540 246 X 396 N/A N/A N/AKP2545 246 X 446 N/A N/A N/AKP2550 246 X 496 N/A N/A N/AKP3030 296 X 296 N/A N/A N/AKP3035 296 X 346 N/A N/A N/AKP3040 296 X 396 N/A N/A N/AKP3045 296 X 446 N/A N/A N/AKP3050 296 X 496 N/A N/A N/AKP3055 296 X 546 N/A N/A N/AKP3060 296 x 596 N/A N/A N/AKP3070 296 x 696 N/A N/A N/AKP3535 346 X 346 N/A N/A N/AKP3540 346 X 396 N/A N/A N/AKP3545 346 X 446 92mm Y2-45mm 104mmKP3550 346 X 496 92mm Y2-45mm 129mmKP3555 346 X 546 92mm Y2-45mm 154mmKP3560 346 X 596 92mm Y2-45mm 179mmKP3570 346 X 696 92mm Y2-45mm 229mmKP4040 396 X 396 N/A N/A N/AKP4045 396 X 446 117mm Y2-45mm 104mmKP4050 396 X 496 117mm Y2-45mm 129mmKP4055 396 X 546 117mm Y2-45mm 154mmKP4060 396 X 596 117mm Y2-45mm 179mmKP4070 396 X 696 117mm Y2-45mm 229mmKP4545 446 X 446 142mm Y2-45mm 104mmKP4550 446 X 496 142mm Y2-45mm 129mmKP4555 446 X 546 142mm Y2-45mm 154mmKP4560 446 X 596 142mm Y2-45mm 179mmKP4570 446 X 696 142mm Y2-45mm 229mmKP5050 496 x 496 167mm Y2-45mm 129mmKP5055 496 x 546 167mm Y2-45mm 154mmKP5060 496 x 596 167mm Y2-45mm 179mmKP5070 496 x 696 167mm Y2-45mm 229mmKP5080 496 x 796 167mm Y2-45mm 279mmKP5555 546 x 546 192mm Y2-45mm 154mmKP5560 546 x 596 192mm Y2-45mm 179mmKP5570 546 x 696 192mm Y2-45mm 229mmKP5580 546 x 796 192mm Y2-45mm 279mm

X

Y2Y1

8H-Type

Length

Top

Width

Operator


19

PRONTO


ULTRA 500/750 VG




KP2530 246 X 296 N/A N/A N/AKP2535 246 X 346 N/A N/A N/AKP2540 246 X 396 N/A N/A N/AKP2545 246 X 446 N/A N/A N/AKP2550 246 X 496 N/A N/A N/AKP3030 296 X 296 N/A N/A N/AKP3035 296 X 346 N/A N/A N/AKP3040 296 X 396 N/A N/A N/AKP3045 296 X 446 N/A N/A N/AKP3050 296 X 496 N/A N/A N/AKP3055 296 X 546 N/A N/A N/AKP3060 296 x 596 N/A N/A N/AKP3070 296 x 696 N/A N/A N/AKP3535 346 X 346 N/A N/A N/AKP3540 346 X 396 N/A N/A N/AKP3545 346 X 446 N/A N/A N/AKP3550 346 X 496 92mm Y2-50mm 129mmKP3555 346 X 546 92mm Y2-50mm 154mmKP3560 346 X 596 92mm Y2-50mm 179mmKP3570 346 X 696 92mm Y2-50mm 229mmKP4040 396 X 396 N/A N/A N/AKP4045 396 X 446 N/A N/A N/AKP4050 396 X 496 117mm Y2-50mm 129mmKP4055 396 X 546 117mm Y2-50mm 154mmKP4060 396 X 596 117mm Y2-50mm 179mmKP4070 396 X 696 117mm Y2-50mm 229mmKP4545 446 X 446 N/A N/A N/AKP4550 446 X 496 142mm Y2-50mm 129mmKP4555 446 X 546 142mm Y2-50mm 154mmKP4560 446 X 596 142mm Y2-50mm 179mmKP4570 446 X 696 142mm Y2-50mm 229mmKP5050 496 x 496 167mm Y2-50mm 129mmKP5055 496 x 546 167mm Y2-50mm 154mmKP5060 496 x 596 167mm Y2-50mm 179mmKP5070 496 x 696 167mm Y2-50mm 229mmKP5080 496 x 796 167mm Y2-50mm 279mmKP5555 546 x 546 192mm Y2-50mm 154mmKP5560 546 x 596 192mm Y2-50mm 179mmKP5570 546 x 696 192mm Y2-50mm 229mmKP5580 546 x 796 192mm Y2-50mm 279mm

X

Y2Y1

8H-Type

Length

Top

Width

Operator


20KP-series 2005.09

PRONTO


STEP 2 - Select the gating method Pronto hot runners are available with the Ultra 500 or Ultra 750 nozzles in HT, TS, VG, or VX gating styles. Please refer to www.hotrunners.com or the Hot Runner Design Center for details about each nozzle/gating style.

STEP 3 - Ensure the desired L-dimension is within the allowable guidelines of the gating method.Available L-Dimensions (Ultra 500) :

For exact plate thickness, please contact Husky.

HT-D/HT-T/HT-U HT-X VG VXMinimum 17mm 27mm 17mm 17mmMaximum 124mm 134mm 124mm 124mm

VG available with 1.0mm, 1.2mm, 1.5mm, and 1.8mm gate diameter as standard

Plate ThicknessFor 2 and 4 Drop Configurations

Plate ThicknessFor 8 Drop Configurations

Valve Gate (VG & VX)

Thermal Gate (HT)

32m

m(1

.26"

)60

mm

(2.3

6")

95m

m -

105

mm

(3.7

4" -

4.13

")

60m

m(2

.36"

)11

5mm

- 1

25m

m(4

.53"

- 4.

97")

95m

m -

105

mm

(3.7

4" -

4.1

3")

40m

m(1

.57"

)11

5mm

- 1

25m

m(4

.53"

- 4

.97")

L-Dimension

L-Dimension

L-Dimension

L-Dimension

NOTE: The hot runner Guide Pin (4) will protrude from the manifold plate up to 15mm more than the selected L-dimension. Be sure that enough clearance has been left in the mold plates for the full length of this Guide Pin (4).

21

PRONTO


Available L-Dimensions (Ultra 750) :

For exact plate thickness, please contact Husky.

HT-D/HT-T/HT-U VG VX TSMinimum 27.4mm 27.4mm 27.4mm 27.4mmMaximum 134.3mm 134.3mm 124.3mm 134.3mm

32

mm

(1.2

6")

60

mm

(2.3

6")

95

mm

- 1

05m

m(3

.74

" -

4.13

")

60

mm

(2.3

6")

11

5m

m -

12

5m

m(4

.53

" -

4.97

")

95

mm

- 1

05

mm

(3.7

4"

- 4

.13

")

40

mm

(1.5

7")

11

5m

m -

12

5m

m(4

.53

" -

4.9

7")

L-Dimension

L-Dimension

L-Dimension

L-Dimension

VG available with 1.0mm, 1.8mm, and 2.5mm gate diameters only

Plate ThicknessFor 2 and 4 Drop Configurations

Plate ThicknessFor 8 Drop Configurations

Valve Gate (VG & VX)

Thermal Gate (HT & TS)

L-Dimension L-Dimension

L-Dimension L-Dimension

NOTE: The hot runner Guide Pin (4) will protrude from the manifold plate up to 15mm more than the selected L-dimension. Be sure that enough clearance has been left in the mold plates for the full length of this Guide Pin (4).

22KP-series 2005.09

PRONTO KP2530


N/A= Not AvailableAvailable manifold sizes::

N/A= Not Available

Min X Max X Min Y/Y1 Max Y/Y1 Min Y2 Max Y2

2A-Type 60mm HT/TS70mm VG/VX 75mm

2B-Type N/A N/A2C-Type N/A N/A4L-Type N/A N/A N/A N/A N/A N/A4H-Type N/A N/A N/A N/A N/A N/A

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246 X 296

M12Select at least2 per quadrant

18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A ONLY

W (2A)Minimum 246.00Maximum 346.00

Note: Hasco KP interface and guide pin locations differ from Hasco HP

23

PRONTO

KP-series 2005.09

KP2535


Available manifold sizes:



2B-Type 60mm HT/TS70mm VG/VX 78mm

2C-Type N/A N/A4L-Type N/A N/A N/A N/A N/A N/A4H-Type N/A N/A N/A N/A N/A N/A

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18mmGuide Pin (4)

TOP

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ATOR O

PE

RATO

R

2A ONLY

2B ONLY


18mmGuide Pin (4)

TOP

W (2A) W (2B)Minimum 246.00 346.0Maximum 346.00 446.0


24KP-series 2005.09

PRONTO KP2540


N/A= Not AvailableAvailable manifold sizes:




2C-Type N/A N/A4L-Type N/A N/A N/A N/A N/A N/A4H-Type N/A N/A N/A N/A N/A N/A

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246 X 396

TOPOP

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ATOR


18mmGuide Pin (4)

OP

ER

ATOR

TOP


18mmGuide Pin (4)

2A ONLY

2B ONLY



25

PRONTO

KP-series 2005.09

KP2545






2C-Type N/A N/A

4L-Type 60mm HT/TS70mm VG/VX

Y - 45mm HT/TSY - 57mm VG/VX

X + 45mm HT/TSX + 57mm VG/VX

144mm HT/TS134mm VG/VX N/A N/A

4H-Type N/A N/A N/A N/A N/A N/A

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246 X 446


18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A & 4L ONLY

2B ONLY


18mmGuide Pin (4)

TOP

OP

ER

ATOR



26KP-series 2005.09

PRONTO KP2550






2C-Type N/A N/A





4H-Type N/A N/A N/A N/A N/A N/A

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246 X 496


18mmGuide Pin (4)

OP

ER

ATOR

TOP

OP

ER

ATOR

TOP


18mmGuide Pin (4)

2A & 4L ONLY

2B ONLY



27

PRONTO

KP-series 2005.09

KP3030





2B-Type N/A N/A2C-Type N/A N/A4L-Type N/A N/A N/A N/A N/A N/A4H-Type N/A N/A N/A N/A N/A N/A

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296 X 296


18mmGuide Pin (4)

TOPOP

ER

ATOR

2A ONLY

WMinimum 296.00Maximum 396.00


28KP-series 2005.09

PRONTO KP3035






2C-Type N/A N/A4L-Type N/A N/A N/A N/A N/A N/A4H-Type 50mm 67mm 50mm 54mm N/A N/A

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296 X 346


18mmGuide Pin (4)

TOP

OP

ERATO

R

TOP


18mmGuide Pin (4)

OP

ERATO

R

2A & 4H ONLY

2B ONLY



29

PRONTO

KP-series 2005.09

KP3040







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296 X 396

TOP

OP

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ATOR


18mmGuide Pin (4)

TOPOP

ER

ATOR

2A & 4H ONLY

2B ONLY


18mmGuide Pin (4)



30KP-series 2005.09

PRONTO KP3045






2C-Type N/A N/A

4A-Type 50mm 66mm HT/TS60mm VG/VG





4H-Type 50mm 67mm 50mm 104mm N/A N/A

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296 X 446


18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A, 4L & 4H ONLY

2B ONLY

TOP

OP

ER

ATOR


18mmGuide Pin (4)



31

PRONTO

KP-series 2005.09

KP3050





2B-Type 60mm HT/TS 70mm VG/VX 159mm

2C-Type N/A N/A






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296 X 496

TOP

OP

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ATOR


18mmGuide Pin (4)


18mmGuide Pin (4)

2A, 4L & 4H ONLY

2B ONLY

TOPOP

ER

ATOR



32KP-series 2005.09

PRONTO KP3055






2C-Type N/A N/A






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18mmGuide Pin (4)

TOPOP

ER

ATOR

2A, 4L & 4H ONLY

2B ONLY


18mmGuide Pin (4)

TOP

OP

ER

ATOR



33

PRONTO

KP-series 2005.09

KP3060






2C-Type N/A N/A




219mm HT/TS209mm VG/VX VG/

VXN/A N/A


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TOPOP

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ATOR M12

Select at least2 per quadrant

18mmGuide Pin (4)

TOPOP

ERATO

R


18mmGuide Pin (4)

2A, 4L & 4H ONLY

2B ONLY



34KP-series 2005.09

PRONTO KP3070



Minimum X Maximum X Minimum Y/Y1 Maximum Y/Y1 Minimum Y2 Maximum Y2



2C-Type N/A N/A






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18mmGuide Pin (4)

TOP

OP

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ATOR

TOPOP

ER

ATOR


18mmGuide Pin (4)

2A , 4L & 4H ONLY

2B ONLY



35

PRONTO

KP-series 2005.09

KP3535



Minimum X Maximum X Minimum Y/Y1 Maximum Y/Y1 Minimum Y2 Maximum Y2




8H-Type 500 HT N/A N/A N/A N/A N/A N/A8H-Type 750 HT N/A N/A N/A N/A N/A N/A8H-Type 500/750 VG N/A N/A N/A N/A N/A N/A

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346 X 346

TOPOPE

RATO

R M12Select at least2 per quadrant

18mmGuide Pin (4)

2A & 4H ONLY

2B ONLY


18mmGuide Pin (4)

TOP

OP

ER

ATOR



36KP-series 2005.09

PRONTO KP3540







8H-Type 500 HT x > 73mm 92mm Y1 > 61.3mm Y2-25.4mm Y1+62mm 79mm8H-Type 750 HT N/A N/A N/A N/A N/A N/A8H-Type 500/750 VG N/A N/A N/A N/A N/A N/A

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346 X 396


18mmGuide Pin (4)

TOP

OP

ER

ATOR


18mmGuide Pin (4)

2A, 4L, & 8H ONLY

2B ONLY

TOP

OP

ER

ATOR



37

PRONTO

KP-series 2005.09

KP3545






2C-Type N/A N/A





4H-Type 50mm 92mm 50mm 104mm N/A N/A8H-Type 500 HT x > 73mm 92mm Y1 > 61.3mm Y2-25.4mm Y1+62mm 104mm8H-Type 750 HT x > 73mm 92mm Y1 > 61.3mm Y2-45mm Y1+62mm 104mm8H-Type 500/750 VG N/A N/A N/A N/A N/A N/A

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346 X 446

TOP

OP

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ATOR


18mmGuide Pin (4)

2A, 4L, 4H, & 8H ONLY

2B ONLY

TOP

OP

ER

ATOR M12


18mmGuide Pin (4)



38KP-series 2005.09

PRONTO KP3550






2C-Type N/A N/A





4H-Type 50mm 92mm 50mm 129mm N/A N/A8H-Type 500 HT x > 73mm 92mm Y1 > 61.3mm Y2-25.4mm Y1+62mm 129mm8H-Type 750 HT x > 73mm 92mm Y1 > 61.3mm Y2-45mm Y1+62mm 129mm8H-Type 500/750 VG x > 73mm 92mm Y1 > 61.3mm Y2-25.4mm Y1+62mm 129mm

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M12Select at least 2

per quadrant

18mmGuide Pin (4)

TOP

OP

ER

ATOR

M12Select at least 2

per quadrant

18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A, 4L, 4H & 8H ONLY

2B ONLY



39

PRONTO

KP-series 2005.09

KP3555






2C-Type N/A N/A






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346 X 546

TOP

OP

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ATOR


18mmGuide Pin (4)


2B ONLY

TOP

OP

ER

ATOR


18mmGuide Pin (4)



40KP-series 2005.09

PRONTO KP3560






2C-Type N/A N/A






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18mmGuide Pin (4)

TOP

OP

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ATOR

TOP

OP

ER

ATOR


18mmGuide Pin (4)

2A, 4B, 4L, 4H & 8H ONLY

2B ONLY



41

PRONTO

KP-series 2005.09

KP3570






2C-Type N/A N/A






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TOP

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ATOR


18mmGuide Pin (4)


2B ONLY


18mmGuide Pin (4)

TOPOP

ER

ATOR



42KP-series 2005.09

PRONTO KP4040






2C-Type 60mm HT/TS70mm VG/VX 108mm

4L-Type N/A N/A N/A N/A N/A N/A4H-Type 50mm 117mm 50mm 79mm N/A N/A

8H-Type 500 HT x > 73mm 117mm Y1 > 61.3mm Y2-25.4mm Y1+62mm 79mm8H-Type 750 HT N/A N/A N/A N/A N/A N/A8H-Type 500/750 VG N/A N/A N/A N/A N/A N/A

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18mmGuide Pin (4)

TOPOP

ER

ATOR

2A, 2C, 4H, & 8H ONLY2B ONLY


18mmGuide Pin (4)

TOPOP

ER

ATOR



43

PRONTO

KP-series 2005.09

KP4045












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TOP

OP

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ATOR M12


18mmGuide Pin (4)

TOP

OP

ER

ATOR


18mmGuide Pin (4)

2A, 2C, 4L, 4H & 8H ONLY2B ONLY



44KP-series 2005.09

PRONTO KP4050


N/A= Not Available Available manifold sizes:








169mm HT/TS159mmVG/VX N/A N/A

4H-Type 50mm 117mm 50mm 129mm N/A N/A8H-Type 500 HT x > 73mm 117mm Y1 > 61.3mm Y2-25.4mm Y1+62mm 129mm8H-Type 750 HT x > 73mm 117mm Y1 > 61.3mm Y2-45mm Y1+62mm 129mm8H-Type 500/750 VG x > 73mm 117mm Y1 > 61.3mm Y2-50mm Y1+62mm 129mm

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18mmGuide Pin (4)

TOPOP

ERATO

R

2A, 2C, 4L, 4H, & 8H ONLY

2B ONLY


18mmGuide Pin (4)

TOP

OP

ER

ATOR



45

PRONTO

KP-series 2005.09

KP4055












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TOP

OP

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ATOR


18mmGuide Pin (4)

TOP

OP

ER

ATOR

18mmGuide Pin (4)


2A , 2C, 4B, 4L, 4H, 8H, & 8B ONLY

2B ONLY



46KP-series 2005.09

PRONTO KP4060











4H-Type 50mm 117mm 50mm 179mm N/A N/A8H-Type 500 HT x > 73mm 117mm Y1 > 61.3mm Y2-25.4mm Y1+62mm 179mm8H-Type 750 HT x > 73mm 117mm Y1 > 61.3mm Y2-45mm Y162mm 179mm8H-Type 500/750 VG x > 73mm 117mm Y1 > 61.3mm Y2-50mm Y1+62mm 179mm

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18mmGuide Pin (4)

TOP

OP

ER

ATOR


18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A, 2C, 4L, 4H, & 8H ONLY

2B ONLY



47

PRONTO

KP-series 2005.09

KP4070


Available manifold sizes:N/A= Not Available










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TOP

OP

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ATOR


18mmGuide Pin (4)

2A, 2C, 4L, 4H,& 8H ONLY

2B ONLY

TOP

OP

ER

ATOR


18mmGuide Pin (4)



48KP-series 2005.09

PRONTO KP4545


Available manifold sizes:N/A=Not Available










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446 X 446


18mmGuide Pin (4)

TOP

OP

ER

ATOR


18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A , 2C, 4L, 4H, & 8H ONLY2B ONLY



49

PRONTO

KP-series 2005.09

KP4550


N/A=Not AvailableAvailable manifold sizes:

Min X Max X Min Y Max Y Min Y2 Max Y2







169mm HT/TS159mm VG/VX VG/

VXN/A N/A


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TOP

OP

ER

ATOR


18mmGuide Pin (4)



18mmGuide Pin (4)

TOP

OP

ER

ATOR



50KP-series 2005.09

PRONTO KP4555












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TOPOP

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ATOR


18mmGuide Pin (4)

TOPOP

ER

ATOR


18mmGuide Pin (4)

2A , 2C, 4L, 4H, & 8H ONLY

2B ONLY



51

PRONTO

KP-series 2005.09

KP4560












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TOPOP

ER

ATOR


18mmGuide Pin (4)


18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A , 2C, 4L, 4H, & 8H ONLY

2B ONLY



52KP-series 2005.09

PRONTO KP4570






2C-Type 60mm HT/TS 70mm VG/VX 134mm






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18mmGuide Pin (4)

TOPOP

ERATO

R


18mmGuide Pin (4)

TOP

OPE

RATO

R

2A, 2C, 4L, 4H, & 8H ONLY

2B ONLY



53

PRONTO

KP-series 2005.09

KP5050












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18mmGuide Pin (4)

TOP

OP

ER

ATOR M12


18mmGuide Pin (4)

TOPOP

ERATO

R

2A, 2C, 4L, 4H, & 8H ONLY2B ONLY



54KP-series 2005.09

PRONTO KP5055












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TOPOP

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ATOR


18mmGuide Pin (4)


18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A, 2C, 4L, 4H, & 8H ONLY

2B ONLY



55

PRONTO

KP-series 2005.09

KP5060












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18mmGuide Pin (4)

TOPOP

ER

ATOR


18mmGuide Pin (4)

TOP

OPE

RATO

R

2A, 2C, 4L, 4H, & 8H ONLY

2B ONLY



56KP-series 2005.09

PRONTO KP5070












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TOP

OP

ER

ATOR


18mmGuide Pin (4)

TOP

OP

ER

ATOR M12


18mmGuide Pin (4)

2A, 2C, 4L, 4H, & 8H ONLY

2B ONLY



57

PRONTO

KP-series 2005.09

KP5080












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M12Select at least

4 per quadrantt

18mmGuide Pin (4)

TOP

OP

ER

ATOR

M12Select at least

4 per quadrantt

18mmGuide Pin (4)

TOP

OP

ER

ATOR

2A, 2C, 4L, 4H, & 8H ONLY

2B ONLY



58KP-series 2005.09

PRONTO KP5555












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18mmGuide Pin (4)


18mmGuide Pin (4)

TOPOP

ER

ATOR

TOP

OP

ERATO

R




59

PRONTO

KP-series 2005.09

KP5560












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18mmGuide Pin (4)

TOP

OP

ER

ATOR

TOP

OP

ER

ATOR M12


18mmGuide Pin (4)

2A, 2C, 4L, 4H, & 8H ONLY2B ONLY



60KP-series 2005.09

PRONTO KP5570












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TOPOP

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ATOR


18mmGuide Pin (4)


18mmGuide Pin (4)

TOP

OP

ERATO

R

2A, 2C, 4L, 4H, & 8H ONLY

2B ONLY



61

PRONTO

KP-series 2005.09

KP5580












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18mmGuide Pin (4)

TOP

OP

ER

ATOR


18mmGuide Pin (4)

TOP

OP

ERATO

R

2B ONLY


2A, 2C, 4L, 4H, & 8H ONLY


Hasco Kp Booklet

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