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Barcode System in Store Quality MIS Automatic Production Monitoring System Automatic Machine Preventive Maintenance System
13

GTL INITIATIVES 2

Apr 13, 2017

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Page 1: GTL INITIATIVES 2

• Barcode System in Store• Quality MIS• Automatic Production Monitoring System• Automatic Machine Preventive Maintenance System

Page 2: GTL INITIATIVES 2

Barcode System in Store

Master Table

Page 3: GTL INITIATIVES 2

Automatic Barcode Generate

Inventory

Barcode System in Store

• • Program generates unique barcode for each rolls and same ID is used as GTL roll no to avoid duplication.

• Every Barcode sticker in itself carries all the relevant info about a roll.

• We have added Shade, Shrinkage & Pattern Group for Error Proofing.

Trims Barcode

Fabric Barcode

Page 4: GTL INITIATIVES 2

• Barcode stickers at for Cell no is scanned and then Roll sticker is scanned.

• By scanning the Cell sticker complete location system is updated.

• Also if there is any duplicate entry due to double entry/scanning then that particular cell will be highlighted in Red.

Automated Bin Card Update

Barcode System in Store

Page 5: GTL INITIATIVES 2

Issuing

7 days inventory is not in hand

Waiting for Issue

Issue Status

Barcode System in Store

Up-to-date Store

Page 6: GTL INITIATIVES 2

Quality MIS

Input Screen Using Buttons

Page 7: GTL INITIATIVES 2

Quality MIS

Automated Operation Wise DHU Report

Page 8: GTL INITIATIVES 2

Quality MIS

Automated Defect Wise DHU Report

Page 9: GTL INITIATIVES 2

Quality MIS

Automation in Analysis

Page 10: GTL INITIATIVES 2

Automated Production Monitoring System

Hourly Production Monitoring Sheet

Page 11: GTL INITIATIVES 2

Automated Production Monitoring SystemEfficiency and DHU Report

Page 12: GTL INITIATIVES 2

Line wise Machine Record with Service & Repair Records

• After Scanning Line Barcode when we scan Machines of that line then system gets updated over line wise m/c status.

• After every service or repair M/C barcode will be scanned to maintain service/repair records automatically.

• Analytics will help us in increasing accuracy of preventive maintenance system.

Automated Machine Preventive Maintenance System

Page 13: GTL INITIATIVES 2

ADVANTAGE

1. In-house developed program facilitating, all the required customization.

2. Customization & user friendly, meeting all factory specific needs.

3. Preventing manual data entry errors & reducing manual work like Bin Card writing.

4. Quick & Easy reconciliation along with customizable reports without paying extra.

5. Excel Platform ensures flexibility for faster development and testing.

6. Easy integration with all Wi-Fi enabled barcode scanners.

7. Automatic Production & DHU monitoring and reduce information passing time for analytical purpose.

8. Automatic Preventive maintenance of machine.

FINAL GOAL

Convert excel based software in to an advance software using

C#/ ASP.net & SQL Database.

INTEGRATED MANAGEMENT FRAMEWORK