LED Luminaire Technology Basics NSi Sales and Technical Training August 18/19, 2014
Jul 12, 2015
LED Luminaire
Technology Basics
NSi Sales and Technical Training
August 18/19, 2014
The average efficacy of new LED luminaires has increased from 40 to 85 lumens per watt over the last five years.
LED efficacy can go much higher. Grandlite LED luminaires are pushing past 120 lumens per watt – with retrofits alone.
ARL-816LED area luminaire
15,000 lumens125 watts120 lumens per watt
Cree XLamp XT-ESingle-die LED package
Highest flux bin package produces 148 lumens at 350mA and 85 degrees celsius
0.35 amps x 2.85 forward volts = 1 watt
So 148 lumens per watt
Grandlite uses flux bin R3, which produces 122 lumens at the same drive current and temperature, for 122 lpw.
LED lumens Luminaire optical efficiency
Drive current
Temperature
Luminaire lumens
Luminaire input wattage
Luminaire efficacy
LED wattage
Driver efficiency
Input voltage
Luminaire thermal
dissipation
Driver model
LED model
LED luminaire design summary
LED packages are designed to be mounted on a printed circuit board. These PCBs are generally designed to fit a
particular luminaire application.
Cree XT-E LEDs mounted to a PCB
Metal core PCBs (MCPCBc) are typically used for mounting high-power LEDs. The alumimum base acts as
a heat spreader and thermal path to the heatsink.
Grandlite designs and manufactures its own MCPCBs to spec for its LED luminaires.
Methods of current control
Current control circuit(“IC”) included on
MCPCB with the LEDs. Constant voltage
supplied by the LED driver.
IC can also be on a separate PCB
Methods of current control
Or, a constant current driver can be used with an LED board. This works best when the LEDs are arranged in
series, not in parallel.
Integrated LED array
An MCPCB with many individual LED packages can be replaced by a single integrated LED array (“Chip on Board”).
C.O.B.s are typically used with constant-current drivers.
=
Cree CXA3590 C.O.B. LED array168 individual LED dies, >10,000 lumens
The LEDs in Grandlite luminaires operate on low-voltage direct current (DC), and therefore require LED drivers that
convert alternating current (AC) wall voltage into a useable DC voltage.
Class 2 driver: less than 60 volts DC output and less than 100 watts. According to UL, no “risk of
electric shock” – no enclosure required.
Class 1 driver: greater than 60 volts DC output or greater than 100 watts. According to UL, “risk of
electric shock” – enclosure required.
VA = 240