MTO Project No. : PBL100018-24 Ref. : PBL100014-24/MTO/PLT-09 Client : HRRL Rev. : 1 Consultant : LTHE Date : 07-10-2021 Eqpt. No. Please find given below the Material Take-Off (MTO) for the above project(s): Sr. No. Project No. / Eqpt. No. Length [ mm ] Width [ mm ] Min. Thk. [ mm ] Qty. Weight [ kg ] UNSPSC Code Rev. 1 12000 3000 12 3 10,174 30102204SD03113 2 8800 3600 14 2 6,963 30102204SD01794 1 3 PBL100018-23/ 125-DR-1383, 125-DR-1384A/B 125-R-1360A/B/C 13000 3500 16 2 11,430 30102204SD03221 1 4 PBL100018-24/ 125-DR-1383, 125-DR-1384A/B 125-DR-1385 125-R-1360A/B/C 13000 2500 20 1 5,103 30102204SD03223 1 5 PBL100024/ 125-DR-1385 13000 3000 25 1 7,654 30102204SD03347 1 6 PBL100021-23,24/ 125-R-1360A/B/C 125-DR-1385 6400 2000 32 1 3,215 30102204SD04707 1 7 PBL100024/ 125-DR-1385 2000 2000 50 1 1,570 30102204SD04708 1 8 PBL100024/ 125-DR-1385 1600 1200 90 1 1,356 30102204SD04709 1 Total 47,465 Notes : 1 Material : SA-516 Gr. 60 2 General Requirements : 2.1 3 Material Requirement & Manufacturing Process : 3.1 The plates shall be supplied in normalized condition.Final rolling of the plates shall be lengthwise 3.2 3.3 Carbon (C) shall not exceed 0.23% Sulphur (S) <= 0.003 wt% Carbon Equivalent (Ceq) shall be <= 0.43 where Ceq = C + (Mn/6) + (Cr + Mo + V)/5 + (Cu + Ni)/15. GODREJ & BOYCE MFG. CO. LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA. Description Trunnion & internal support rings ,Internal support ring of project PBL000090 Kg The steel shall be calcium treated for inclusion morphology control and the Ca/S ratio shall be in the range of 2 to 3. When sulphur content is less than 0.0015%, then Ca/S ratio is not applicable and calcium can be present up to 50 ppm. Carbon steel shall not contain intentional additions of elements such as Vanadium (V), Titanium (Ti), Columbium (Cb) and Boron (B), lead, selenium or sulphur to improve machinability & Mechanical properties. The steel shall be made through a clean steel making route and shall have minimum of inclusions. The material shall meet the chemical requirements as per ASME Section II Part A Edition 2019 with following additional : 125-DR-1383,1384A/B,1385,125-R-1360A/B/C External manway attachments,Internal support rings & cleats. PBL000091-92 internal External ISR gussets, Nozzle-2 Internal pipes,internal stiffeners Internal support cleats,Nozzle-25A spools, Manway items Nozzle-2 Internal elbows PBL100018-24/ 125-DR-1383, 125-DR-1384A/B 125-DR-1385 125-R-1360A/B/C Trunnion, Internal support cleats ,Nozzle-25A spools Internal support cleats Internal support cleats The material shall meet all the requirements of ASME Sec. II Part A Edition 2019. Additionally, material shall meet all the requirements of NACE MR0103 latest edition.Compliance statement of NACE MR 103 shall be reflected on MTC.Statement indicating "Plates have been manufactured, inspected, and tested in accordance with the requirements of the material specification"shall also reflected in MTC. The plates shall be fully killed, fine grained & vaccum degassed. Vaccuum degassing shall be done as per Supplimentary requirement S1 of SA-20 and shall be reported in Material Test Certificates. The steel shall be manufactured by either basic oxygen or electric arc furnace route and shall be fully killed and fine grained. All products shall be free of low temperature transformation microstructures such as bainite, bands or islets of martensite.Micro structure required and conformance statement is required in MTC Made by: SSG Page no. 1 of 4 Approved by: VVB .
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