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GIS, supporting efficient asset management on industrial plants Ruben Busink – Royal Haskoning DHV Head Geo Information Management Department Eric Straalman – Geocom Informatik AG Head of International Sales
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GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Jul 22, 2020

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Page 1: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

GIS, supporting efficient asset management on industrial plants

Ruben Busink – Royal Haskoning DHV Head Geo Information Management Department

Eric Straalman – Geocom Informatik AG Head of International Sales

Page 2: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Challenges Industrial Asset Management

Page 3: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Strategic

Tactical

Operational

Challenges

Page 4: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Strategic

Tactic

Operational

Your Organization

Level in the organization

Challenges

Plan – Do – Check - Act -

Page 5: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Challenges

Keep Track on Changes Multiple Independent Construction Activities

Comply with law and regulations Increasing Demands Regarding Burden of Proof

Aging Workforce Retirement: 50% in 10 Years, Loss of Expertise

Aging Infrastructure & Installations Purposive Maintenance

Last but not least: Being cost effective

Information Management Secure, Accurate, Timely Sharing information

Page 6: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Challenges

Information Management What is where and how? GIS is complementary to CAD - CAD shows the ‘technical what’ in detail - GIS adds where and how everything is

spatially related, including the functional spatial analytics & calculations

Page 7: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Challenges

Information Management Integration GIS allows the integration with other business systems, enabling site managers to analyze and make timely decisions.

Integration Spatial Analysis

GIS brings specialized spatial

information to everyone

Page 8: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Challenges

Information Management Disparate Data: - Analogue paper based maps - Database / excel storage of administrative data - File based CAD Drawings)

Page 9: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Challenges

Information Management Decentralized Storage

Page 10: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Challenges

This all leads to: - Un-Secure Access to Information

- Discrepancy between Map and Reality

- Related information in multiple systems with different “owners”

- Synchronization of Information

Page 11: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Who are we?

Page 12: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,
Page 13: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,
Page 14: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Technology platform

Solution Framework

Domain Expertise

Page 15: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

And this is what we offer…

Page 16: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Castor, GIS Based Asset Management Powered by GEONIS / ArcGIS

Page 17: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

ASSET MANAGEMENT

Assets touch our daily lives

Page 18: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Costs

Risks Performances

Asset Management Finding optimal balance

Risk based asset management, based on ISO 55000

Needs the right information, - on the right time - In the right place - In the right scale - On the right device

Page 19: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

It’s all about location

We live and act in an information driven society Computers, phones and tablets gives us access to any information, anywhere and at anytime Over 70 percent of this information is location based

Information Today

Page 20: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

The coordinate of an asset represents – Position – Size – Spatial impact – Interspatial relationships with other assets

Adding the spatial component:

– Opens your world – Adds value – Makes you more efficient

…and the same goes for our assets

Page 21: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

A geo-based approach for Asset Management The Essence

Page 22: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Location is known Interspatial relationship between assets is known Spatial calculations ready to use Combination of data sources, maps and web services Visualization and mapping

A geo-based approach for Asset Management What is means

Page 23: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Roads Wires Green Pipes Pipes

Green Wires

Roads

A geo-based approach for Asset Management The difference

Geo

Data

base

Page 24: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Risk based Asset Management the geographical way

€ / $

Page 25: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Sustainability through Configuration

Castor “sits” on ArcGIS and GEONIS. Castor was configured, using the standard components from GEONIS and ArcGIS

Page 26: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Geographical Based Asset Management

Service Packages

Consulting, Configuration, Customization

Support

Functions / Templates § GEONIS District Heating § GEONIS Sewer § GEONIS Gas § GEONIS Electro § GEONIS Water

§ GEONIS Material Supply o Custom

Functions / Templates § Pipe bridges § Technical Facilities /

Installations indoor/outdoor § Tank Farm Management § Chimneys § Boundary Fencing § Individual Objects

o Custom

Functions / Templates • Green Areas • Security Management, Risk

Areas, Security Zones • Parcel Management, Real

Estate • Location and Construction

Areas • Contaminated soils. Soil

Management

o Custom

Functions / Templates § Rail § Roads, Parking § Street Network Manager o Custom

GEONIS Network Solutions

GEONIS Facility Solutions

GEONIS Area Solutions

GEONIS Logistics Solutions

Database

GEONIS / ArcGIS Core Solutions Technology

Process § Construction Planning § Risk Management

§ Turnaround § Workforce Management

§ Castor Asset Management

One among other GIS supported processes at industrial plants

Page 27: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

One solution, many options

Server Desktop

ArcGIS for Desktop ArcGIS for Server ArcGIS Runtime

GEONIS Solution Framework

Solution Castor

Data GEONIS Configuration

ArcGIS Online

Toughbook/Tablet

Smartphone Workstation/Laptop

Castor Desktop Applications Castor Web Applications

Castor Runtime Applications

Page 28: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

GEONIS Solution Framework

Esri Technology Platform

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Geocom Developer Network XML Configuration Shell

Sustainability through Configuration And this is how it works

Page 29: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

GEONIS Solution Framework

Esri Technology Platform

Ele

ctric

ity

by G

eoco

m

Sew

er

by G

eoco

m

Oil

and

Gas

by

Geo

com

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Geocom Developer Network

GDN Studio

XML Configuration Shell

GDN Knowledge Base

Sustainability through Configuration And this is how it works

Page 30: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

GEONIS Solution Framework

Solution Version X

by Geocom

Solution Version X+1

by Geocom Sustainable GEONIS Overloading Mechanism

Sustainability through Configuration And this is how it works

Page 31: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

And this is what we cover… 3 User Cases examples Site Construction / Maintenance Incident Management Site Navigation

Page 32: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Example Chemelot (NL) 195 km sewerage 80 km roads & 20 parking lots 200 hectare landscaping on site 500 hectare landscaping off site 3 contractor shed parks 16 bridges and structures 40 km column racks 1 harbor 80 km rail

Site Construction / Maintenance

Page 33: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Spatial Search Query

Site Construction / Maintenance

Page 34: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Geocom – eine Firma der Esri Unternehmensgruppe 34

We need to build a new Installation. How does this fit to the excising infrastructure?

Site Construction / Maintenance

Page 35: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Custom form per asset

Including the datamodel

Linking objects and information

Controlled update conditions

Scalable, Configurable

Site Construction / Maintenance

Page 36: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Geocom – eine Firma der Esri Unternehmensgruppe 36

Is there a free space on pipe bridges?

Including safety & connectivity information

Site Construction / Maintenance

Page 37: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Geocom – eine Firma der Esri Unternehmensgruppe 37

How are the relations?

Reality

Borders

Land use

Munition Clearance

Networks

Site Construction / Maintenance

Page 38: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Environmental issues (subsurface) ?

Site Construction / Maintenance

Page 39: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Geocom – eine Firma der Esri Unternehmensgruppe 39

Integration Analysis

GIS brings specialized

information to everyone

GIS helps to understand the

physical relation of the surroundings

Site Construction / Maintenance

Page 40: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Incident Management

Page 41: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Incident Management Process

Alerting

Location Identify

Classification

Mission Scheduling

Effects

Resolve

Page 42: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Picture: Chemical Process Safety (CCPS)

It’s a location based problem

Fast acting is key!

© Center for Chemical Process Safety

Page 43: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Castor is a location intelligence application

Monitoring service Location Identification Classification

Page 44: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Castor is a location intelligence application

Where is the problem?

Leakage… Gas escapes. What kind of Gas? Steam? Chloride?

What is connected? What is affected?

Which valves need to be closed?

Can we re-route the production?

Page 45: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Resolve

• Improve coordination of activities • Timely and accurate decision making • Fast resolving

© AP Photo/Brennan Linsley

Page 46: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Geocom – eine Firma der Esri Unternehmensgruppe 46

Site Navigation

Page 47: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Common situation on industrial plants

• A large portion of the plant traffic consists of the delivery vehicles of different carriers

• large, complex infrastructures • (temporary) restrictions • high traffic • often confusing / unfamiliar infrastructure • Deliveries to spec. timeslots • Access via gates • Delivery to loading points • no local knowledge of the drivers

Page 48: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Actors Involved in Plant Navigation

Different stakeholders are involved in the processes and procedures of the plant navigation

site management plant protection

plant Logistics

Plant traffic

freight forwarders

plant navigation

Page 49: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Geocom – eine Firma der Esri Unternehmensgruppe 49

GIS-based Navigation

Routing is based on your own road network with specific rules

• Roadway Arrangement • Barriers • Live Traffic Situation • Specific Driving Instructions

Page 50: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Geocom – eine Firma der Esri Unternehmensgruppe 50

GIS-based Navigation

Page 51: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

© Geocom – eine Firma der Esri Unternehmensgruppe 51

What we support

• Add the plant infrastructure to e.g. Navteq Data

• Support the delivery traffic with navigation • Safe bypass of restrictions and obstacles • Smooth delivery traffic • Traffic control and monitoring • Avoid traffic backlog on factory premises

and parking areas • Increase the utilization of the loading points • Risk reduction by minimizing the time on

the site

Page 52: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

References

Page 54: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Summarizing

Page 55: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Solution

GIS Based Asset Management

With Castor

GEONIS for Industrial Plant

Management powered by ArcGIS

Maintenance Operations • Work Order Management • Resource planning • Financial Controlling

Spatial Information • Network Intelligence • Asset Reporting • Validation / Consistency • Network Analyses • Visualization in global spatial

context

GIS Based Asset Management

Bring together what belong together

Page 56: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Solution

GIS based Asset Management enables Site Managers: • To improve coordination of activities • Making timely and accurate decisions • Stream Line maintenance activities – set the right focus • Keep the information systems in sync with each other and with reality • Make the data available throughout the Esri Technology Platform

See the Big Picture Lower the Cost of Ownership

Page 57: GIS, supporting efficient asset management on industrial ...€¦ · 2014 Esri Southeast User Conference -- Presentation Keywords: 2014 Esri Southeast User Conference -- Presentation,

Thank you for attending!