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Fujitsu relays for solar applications DC voltage versions - AC voltage versions - Latching versions RELAYS Solar Energy Systems FUJITSU COMPONENTS CONTENTS FTR-J2 Page 2 FTR-K2W Page 3 FTR-F4G Page 4 FTR-K2G Page 5 FTR-K3-WG Page 6 Fujitsu solar relays for a sunny future Page 1 RELAY PRODUCT LINE UP - SOLAR ENERGY SYSTEMS PRODUCT LINE-UP FTR-K3-PV Page 7 FTR-K3 latching relays Page 8 Specification overview Page 9
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FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

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Page 1: FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

Fujitsu relays for solar applicationsDC voltage versions - AC voltage versions - Latching versions

RELAYSSolar EnergySystems

FUJITSU COMPONENTSCONTENTS

FTR-J2 Page 2FTR-K2W Page 3

FTR-F4G Page 4

FTR-K2G Page 5

FTR-K3-WG Page 6

Fujitsu solar relays for a sunny future Page 1

RELAY PRODUCT LINE UP - SOLAR ENERGY SYSTEMS

PRODUCT LINE-UP

FTR-K3-PV Page 7

FTR-K3 latching relays Page 8

Specification overview Page 9

Page 2: FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

Page 1 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UP SOLAR ENERGY SYSTEMS

Solar energy systemsRelaysFujitsu Components recognizes the value and importance of protecting the global environment and strives to contribute to the creation of a sustainable environment for future generations.

Not only does Fujitsu endeavours to reduce the environmental impact of the products throughout the product lifecycle, but also designs its products for integration in environment improving appliances. Fujitsu Components’ product range contains power relays that are highly recommended to be used in solar energy systems.

With its current relay product range Fujitsu Components Europe has the opportunity to provide multiple solutions for solar energy systems. Fujitsu’s solar relays have two target functions within the solar converter. The DC relays, to switch on/off the DC voltage generated by the solar panel, and the AC relays with big contact gap, to switch on/off the provision of the generated electricity to the power grid.

This guide gives an overview of Fujitsu’s relay product line up applicable for solar energy systems and its key features.

Fujitsu solar relays for a sunny future

Page 2 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UP DC POWER RELAYS - FTR-J2

FTR-J2Ultra small high voltage DC relay

The FTR-J2 is one of Fujitsu’s DC relays suitable to be integrated in the solar converter to switch on/cut off the DC voltage and current generated by the solar panel.

The FTR-J2 relay is capable of switching 450V DC, 10A. Although the relay’s capability to switch these high voltages, the relay dimensions are relatively small, the relay measures just 24mm(L)x 23.5mm(W)x27 mm(H).To be able to switch high DC voltages in these small dimensions,Fujitsu has designed two strong permanent magnets in the relay. This magnetic provision is installed to extinguish the severe breaking arc. These two magnets ensure the safe breaking of the DCcurrent. The FTR-J2 is the powerful, compact and reliable solution forsolar appliances that need to switch high DC voltage and current.

The FTR-J2 is a 2 Form A relay that can be used in two different configurations. It can be used in a circuit in a configuration switching 2x200VDC and in a configuration switching 1x450VDC.

The FTR-J2 can handle an inrush current of 150A (capacitive load). It offers high insulation between contacts and coil with an insulation distance of clearance/creepage > 6mm, a dielectric strength of 4,000VAC and 10,000V surge strength.

Application examples• Solar systems • Battery powered equipment• UPS • Wireless base stations• Fuel Cells

Page 3: FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

Page 3 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UPDC POWER RELAYS - FTR-K2W

FTR-K2WDC relay with 2x3.2 mm contact gap

The special feature of the FTR-K2W DC relay is its big contact gap of > 6mm. This double contact relay is designed with a total contact gap of > 6mm.

The FTR-K2W enables remote switching and emergency cut-off of the solar panel.The relay is capable of switching 60V DC, 30A. The high insulation that the FTR-K2W offers, is shown in the relay’sinsulation clearance >8.0mm/creepage >9.5mm, the 5,000VAC dielectric strength and the surge strength of 5,000VAC.

Like the FTR-J2, the FTR-K2W can be integrated in the solar converter to cut off/pass through the renewable DC energy. The very big contact gap and powerful switching capabilities classify this relay among the safest DC power relays.

Application examples• Solar converters/panels • Battery powered equipment• Base stations (Wimax) • UPS

Page 4 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UPAC POWER RELAYS - FTR-F4G

FTR-F4GRelay with 1.5mm contact gapAfter introducing Fujitsu’s DC power relay line up oriented on solar energy systems, the coming four pages will highlight the AC relays. These AC relays within Fujitsu’s product line up are recommended to be integrated in the solar converter as a switch to turn on/off the provision of the generated electricity to the mains power grid. Fujitsu offers single side stable and latching type versions.

First in line is the FTR-F4G, its main special feature is the contact gap of 1.5mm. According to the DIN safety standard VDE 0126-1-1 the circuit break function between the solar converter and the power grid must have a contact gap ≥ 1.5mm at each pole. For systems that provide full galvanic isolation; two relay contacts are needed.

The FTR-F4G has a 2 form A contact configuration. Its switching capability of 250VAC, 5A makes the relay most suitable for the solar energy system type with low power requirements. The relay contact has TV3 inrush capability.

Application examples• Solar power system/inverters • Power generation systems• UPS • Home appliances• Office equipment

Page 4: FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

Page 5 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UPAC POWER RELAYS - K2G

Fujitsu present the FTR-K2G. The relay has a contact separation of more than 3mm which provides a safe power switching between the mains power lines and the equipment providing full disconnection.

The insulation distance between coil and contacts with a creepage of >8mm offers reinforced insulation. The FTR-K2G features a 1 form A contact and is capable of switching 5000VA with a max switching voltage of 440VAC. Besides these specifications, the relay has a high contact capacity of 20A. This powerful relay is recommended for the large solar panel systems.Further more has the FTR-K2G contact a TV8 inrush capability. The coil voltage ranges from 5 to 100VDC with a dissipation of 1W. The FTR-K2G relay has been designed based on the need of protection against hazards such as electrical, mechanical, thermal, fire and radiation of appliances when operated (complies withIEC 60335-1).

Application examples• Photovoltaic inverters • Washing machines• Tumble dryers • Home entertainment systems• Saunas • Industrial power supplies• Copiers (inter lock circuit)

FTR-K2GPower relay with wide contact gap

Page 6 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UPAC POWER RELAYS - K3-WG

FTR-K3-WGFTR-K3 relay with big contact gap

Fujitsu FTR-K3-WG features a big contact of 1.5mm. With this contact gap the relay complies with the DIN standard VDE 0126-1-1 for integration in solar energy appliances.

The FTR-K3-WG is highly recommended to be part of the inverter function as a switch between the converter and the power grid. Compared to the early mentioned FTR-F4G relay, the FTR-K3-WG has a higher contact rating; 25A, 250VAC. Because of its high power the relay is recommended for the larger solar inverter systems.

The FTR-K3-WG can handle a carry current of 25A. It offers high insulation between contacts and coil with an insulation distance of clearance > 6.5mm / creepage > 9.5mm, a dielectric strength of 5,000VAC and 8,500V surge strength.

Application examples• Solar energy systems • Printers• Copy machines • OA machines• Power supply • Inter-lock functions (IEC60950-1 .1.0mm contact gap)

Page 5: FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

Page 7 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

The FTR-K3-PV can also classify itself among the Fujitsu relays that are suitable for integration in solar energy systems. This AC power relay stands out through its high contact current of 32A.

Same as the FTR-K3-WG “solar relay” the -PV version of this series has a contact gap of 1.5mm (complying with the DIN standard VDE 0126-1-1 for integration in solar energy systems).The surge strength between coil and contacts of this relay is 6,000V. The dielectric strength between open contacts is 2,500V/1 min. and 4,000V/1 min. between coil and contacts.

The relay has a coil power consumption of 1,200mW. The coil holding voltage of the FTR-K3-PV can be reduced to 45% of the nominal coil voltage (ambient temp. +85 °C, contact current 32A). The coil holding voltage contributes to energy saving of the application when using PWM coil drive.

Application examples• Solar energy systems • Printers • Smart meters • Power supply • Copy machines

RELAY LINE-UPAC POWER RELAYS - FTR-K3-PV

FTR-K3-PV32A high contact current relay

In an answer to the market demand for latching relays, Fujitsu released several new types. The market proven FTR-K3 series has been expanded with two latching versions suitable for solar energy systems;

• FTR-K3L-PV: The earlier mentioned FTR-K3-PV relay is available as a dual coil latching version. The relay offers a 32A high contact current and has a contact gap of 1.5mm.

• FTR-K3L-WG: Also the FTR-K3-WG has a dual coil latching “brother”. This 1.5mm contact gap relay has a contact rating of 25A/250VAC and can handle a carry current of 30A.

Both relays feature a big contact gap which qualify them to be suitable for solar energy applications according the DIN safety standard VDE 0126-1-1.

Latching relays offer low power consumption and low heat generation. An energy saving latching relay is cost efficient and at the same time eco-friendly.

Application examples• Solar power system/inverters • Power generation systems• UPS • Home appliances• Office equipment

Page 8 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UPAC POWER LATCHING RELAYS

FTR-K3 LATCHING RELAYSEco-friendly & energy saving relays

Page 6: FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

Page 9 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UP SPECIFICATION

Item

Series nameDC

FTR-J2 FTR-K2W

Contact ArrangementGapRating (NO)Rating (NC)Continuous currentMax. switching voltage

70% of nominal 70% of nominal 65% of nominal

Max. switching powerNominal powerCoilNominal voltage Operate voltageAmbient temperatureMechanicalLifeElectrical (at rating)

Insulation (at 500Vdc)Dielectricstrength

Open contactsAdjacent contactsCoil - contacts

PC board layout

Dimensions (WxLxH)

1 form A 2 form A 1 form A2.0mm 1.0mm 6.0mm10A / 450VDC 10A / 200VDC 30A / 60VDC- - -12A 12A 30A450VDC 200VDC 72VDC4,500W 2,000W 1,800W1.06W 0.53W 2.00W5 ... 110V 5 ... 110V 5 ... 48V

-40 - +85°C -40 - +85°C -40 - +70°C2,000,000 ops. 2,000,000 ops. 1,000,000 ops.10,000 ops. 10,000 ops. 10,000 ops.1,000Mohm 1,000Mohm 1,000Mohm1,000VAC 1,000VAC 2,000VAC- 1,000VAC -4,000VAC 4,000VAC 5,000VAC

24.0x23.5x27.0 34.9x36.5x30.2

Page 10 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UPSPECIFICATION

Item

Series nameAC

FTR-F4G FTR-K2G

Contact ArrangementGapRating (NO)Rating (NC)Continuous currentMax. switching voltage

75% of nominal 65% of nominal

Max. switching powerNominal powerCoilNominal voltage Operate voltageAmbient temperatureMechanicalLifeElectrical (at rating)

Insulation (at 500Vdc)Dielectricstrength

Open contactsAdjacent contactsCoil - contacts

PC board layout

Dimensions (WxLxH)

2 form A 1 form A1.5mm 3.0mm5A / 250VAC 20A / 250VAC- -5A 25A400VAC 400VAC1,250VA 5,000VAC0.80W 1.10W5 ... 48V 5 ... 110V

-40 - +70°C -40 - +70°C500,000 ops. 1,000,000 ops.100,000 ops. 100,000 ops.1,000Mohm 1,000Mohm1,000VAC 2,000VAC3,000VAC -5,000VAC 5,000VAC

35.0x16.0x28.028.7x12.7x25.2

Page 7: FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

Page 11 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UPSPECIFICATION

* 1 Coil holding voltage when 40 to 80% of nominal coil voltage is applied.* 2 Coil holding voltage when 45 to 80% of nominal coil voltage is applied.

Item

Series nameAC

FTR-K3-WG FTR-K3-PV

Contact ArrangementGapRating (NO)Rating (NC)Continuous currentMax. switching voltage

70% of nominal 70% of nominal

Max. switching powerNominal powerCoilNominal voltage Operate voltageAmbient temperatureMechanicalLifeElectrical (at rating)

Insulation (at 500Vdc)Dielectricstrength

Open contactsAdjacent contactsCoil - contacts

PC board layout

Dimensions (WxLxH)

1 form A 1 form A1.5mm 1.5mm25A / 250VAC 32A / 250VAC- -25A 32A250VAC 250VAC6,250VAC 8,000VA0.78W 1.20W5 ... 48V 5 ... 48V

-40 - +85°C * 1 -40 - +85°C * 2

2,000,000 ops. 1,000,000 ops.100,000 ops. 30,000 ops.1,000Mohm 1,000Mohm2,500VAC 2,500VAC- -5,000VAC 4,000VAC

30.1x15.7x23.330.1x15.7x23.3

Page 12 of 12 Fujitsu Components Relay Product Line-upSolar Energy Systems

RELAY LINE-UPSPECIFICATION

Item

Series nameAC

FTR-K3L-WG FTR-K3L-PV

Contact ArrangementGapRating (NO)Rating (NC)Continuous currentMax. switching voltage

80% of nominal 80% of nominal

Max. switching powerNominal powerCoilNominal voltage Operate voltageAmbient temperatureMechanicalLifeElectrical (at rating)

Insulation (at 500Vdc)Dielectricstrength

Open contactsAdjacent contactsCoil - contacts

PC board layout

Dimensions (WxLxH)

1 form A 1 form A1.5mm 1.5mm25A / 250VAC 32A / 250VAC- -25A 32A250VAC 250VAC6,250VAC 8,000VA0.9W 1.20W5 ... 24V 5 ... 24V

-40 - +85°C -40 - +85°C 1,000,000 ops. 1,000,000 ops.100,000 ops. 30,000 ops.1,000Mohm 1,000Mohm2,500VAC 2,500VAC- -5,000VAC 4,000VAC

30.1x15.7x23.330.1x15.7x23.3

Latching relays

Page 8: FUJITSU COMPONENTS Solar Energy SystemsPage 5 of 12 Fujitsu Components Relay Product Line-up Solar Energy Systems RELAY LINE-UP AC POWER RELAYS - K2G Fujitsu present the FTR-K2G. The

PRINCIPAL OFFICES OFFUJITSU COMPONENTS

JAPANHeadquartersFUJITSU COMPONENT LIMITEDGotanda-Chuo Building3-5, Higashi-Gotanda 2-chomeShinagawa-kuTokyo 141-8630JapanPhone: +81-3-5449-7010Fax: +81-3-5449-2626Email: [email protected]: http://www.fcl. fujitsu.com

EUROPE, MIDDLE EAST AND AFRICAHeadquartersFUJITSU COMPONENTS EUROPE B.V.Diamantlaan 252132 WV HoofddorpThe NetherlandsPhone: +31-23-5560910Fax: +31-23-5560950Email: [email protected]: emea.fujitsu.com/components/

THE AMERICASHeadquartersFUJITSU COMPONENTS AMERICA, INC.250 E. Caribbean DriveSunnyvale, CA 94089USAPhone: 408-745-4900 / 800-380-0059Fax: 408-745-4971Email: [email protected]: us.fujitsu.com/components/

ASIA PACIFICHeadquartersFUJITSU COMPONENTS ASIA PTE LTD.102E Pasir Panjang Road#01-01, Citilink Warehouse ComplexSingapore 118529Phone: +65-6375-8560Fax: +65-6273-3021Email: [email protected]: sg.fujitsu.com/components/

ChinaFUJITSU ELECTRONIC COMPONENTS (Shanghai) Co., LTD.Unit A5, 31F, No. 222 Yan An Road (East)Shanghai 200002ChinaPhone: +86-21-63352560Fax: +86-21-63352080

Hong KongFUJITSU COMPONENTS HONG KONG CO., LTD.Suite 913, Ocean Centre5 Canton Road, TSTKowloonHong KongPhone: +852-2881-8495Fax: +852-2894-9412

Taiwan, Republic of ChinaFUJITSU COMPONENTS ASIA, LTD.13th EI, No. 178, Min Chuan E. Rd, Sec.3TaipeiTaiwanPhone: +886-2-2546-7587Fax: +886-2-2546-8587

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Fujitsu Components Europe b.v.Diamantlaan 25, 2132 WV Hoofddorp, The Netherlands Copyright: ©Fujitsu Components Europe b.v. 2011 Printed in The Netherlands Order No.:RL-SOLAR-FEB 2011 Contact: [email protected]

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