Food and Beverage Industry Business, Facility and Process Solutions

Business, Facility and Process Solutions

Food and Beverage Industry

Food and Beverage Industry

Business, Facility and Process

Solutions

Design and engineering for an expansion to produce 30 million pounds per year of mixed oil polyester resins

Expect Solutions That Expand Your Enterprise.

Grow globally

With regional offices worldwide, CH2M HILL has extensive experience working with local regulatory agencies, contractors, and customs officials to expedite your projects from conception through commissioning and startup. Our long-term presence in the food and beverage industry enables us to develop the most effective solution to meet your individual requirements and to provide you with instant access to critical project data such as progress schedules and cost information.

Our streamlined, global project execution capabilities, along with our global network of regional design centers, fabricators, and equipment suppliers, save you time and money. We deliver systems that achieve key performance criteria, with added emphasis on product quality, sanitary design, increased productivity, and improved levels of worker safety.

Our ownership structure and enterprising culture attract the kinds of people whose primary goal is your success, no matter the size of your project. As an industry leader in providing engineering, procurement, and construction (EPC) needs in locations worldwide, we understand the challenges you face.

Our long-term presence in the food and beverage industry enables us to develop the most effective solution to meet your individual requirements.

CH2M HILL’s long-term presence in the food and beverage industry enables us to develop the most effective solution to meet your individual requirements.

Gain A Best-Value, Full-Service Solutions Partner.

Implement full-service, integrated EPC solutions

CH2M HILL has been in the business of supporting the growth and expansion of the food and beverage industry for close to a century. As an integrated engineering, procurement, and construction management (EPCM) services firm, we apply a wide range of project delivery approaches, each tailored to the specific project, to accelerate schedules, streamline global process and systems delivery, improve quality and safety, and reduce project risks and costs. We are the low-risk alternative for project delivery worldwide.

Rely on our industry expertise

From raw materials receipt and storage to custom manufacturing and packaging and distribution, we have proven experience in single-source integration of your unit operations, process and packaging equipment, and control systems. Our interdisciplinary services include:

• Identifying areas for improvement in quality and process sanitation• Optimizing resource allocation and use• Investigating the use of new generations of systems and

technologies for improved food and beverage quality• Executing retrofits in production areas without interrupting

ongoing plant operations• Identifying and managing the performance of other specialty providers

Health and Safety: Your Priority is Our Priority

We embrace health, safety and environmental protection as our most basic core values because it is unquestionably the right thing to do. Safe behavior is embedded in all of our projects and in all our day-to-day operations resulting in superior performance for our clients. Our behavior-based management approach has earned OSHA’s Voluntary Protection Programs “STAR” designation on six recent projects.

• Front-end Services• Due diligence• Feasibility studies• Business case analysis• Master planning• Site selection• Environment assessment and permitting• Fatal flaw analysis

Preliminary and detailed EPCM to relocate equipment from Omaha to Fayetteville to support a product line expansion

Get Your Product To Market—Fast.

Compress project delivery times

We can minimize the time it takes to get your project fully operational by integrating procurement, design, construction, testing, training, and startup activities, where possible, to maximize efficiencies, help you achieve production targets, and enable you to seize that critical product-to-market window.

Implement effective project methodologies

To shorten delivery schedules, increase efficiencies, and manage risks, we:

• Employ proven, fast-track project execution methodologies and project controls

• Strengthen cooperation all along the enterprise and supply chain• Perform testing at sourcing and project sites to facilitate

commissioning and startup• Meet USDA, FDA, and other international requirements in parallel

with project execution to allow for timely compliance• Streamline process development, process design, and equipment

selection from the ground up• Emulate control software to optimize startup and operator training• Build relationships based on performance and real results

Our industry expertise allows us to take a holistic approach to project delivery. Because we know your products and technologies, there’s no learning curve, so we can hit the ground running. In addition, we effectively move people and expertise to wherever they’re needed worldwide to ensure your projects are performed correctly the first time.

We can minimize the time it takes to get your project fully operational integrating procurement, design, construction, testing, training, and startup activities.

Engineering for the original sauce plant and subsequent expansions for prepared foods canning and juice processing

Gain Predictable Outcomes At The Lowest Capital Cost.

Identify opportunities for savings

Our goal is to finish projects with recorded, substantial financial savings by implementing best-value solutions. We achieve this goal by using a quality-driven, measurable process. From project start to project completion, we can anticipate issues and identify proactive value engineering opportunities to shorten your schedules, reduce your costs, and increase your design and construction efficiencies. Furthermore, by developing core innovation and offshore engineering capabilities in a world-class global network, we can expand your production capacity in emerging market countries and provide you with faster response times.

Reduce your capital costs

We bring existing practices to bear to help you reduce capital costs. Our global procurement organization provides offshore sourcing for equipment and modular skid manufacturing. We work closely with you to produce solutions that reduce costs without compromising quality and that remain sensitive to utilities and power consumption, facilities and operations, and water recovery and recycling.

Your company needs to make the right products at the right time at the right cost. With our help, you can increase efficiencies, reduce risk, and obtain predictable project results to improve your operational performance and optimize your financial return and competitive advantage.

Lean Manufacturing:

Helping you do more with less

Our experts understand the dynamics of the global market, the concepts behind mass customization, and the need to streamline a production line environment.

We can help you:

• Improve cycle times

• Reduce inventories

• Restructure inefficient layouts

• Improve line efficiencies

• Stabilize and revitalize production lines

• Reduce waste

Onsite planning, preliminary engineering, cost estimating, final design, and construction management services

Expect Integrated Solutions That Advance Your Global Business.Global Consulting & Technology

Your real-world issues require integrated strategies and solutions, which is what we offer. We help you identify, assess, and implement the best solutions for selecting and permitting new plant locations, anticipating the latest regulatory requirements, streamlining operations and compliance, managing natural resources and wastes, and fortifying your physical assets against natural or man-made disasters. We can also assist you with a multitude of other issues and technologies.

Architectural Services

From special-purpose R&D centers and administrative offices to corporate headquarters and multi-use campuses, our architectural experts deliver programming and master planning. Our conceptual and detail design solutions help you achieve your functional and aesthetic requirements.

Engineering, Procurement and Construction

We offer integrated services to take your capital investments from concept to completion—delivering complete plants, processes, facilities, infrastructure, and environmental projects. We’ll help you attain optimal returns by reducing risk, accelerating schedules and startup, controlling costs, and enhancing value. From integrated solutions to a mix of stand-alone services, we’ll tailor an approach that best aligns with your objectives, budget, schedule, and risk tolerance.

Sustaining Services

We offer you specialized staff dedicated to facility management, plant operation and maintenance, in-plant engineering, and ongoing environmental management. You can count on us to be the caretakers of your operations, freeing up your staff to focus on your core competencies.

Information Solutions

We create and manage state-of-the-art communications networks and support systems that allow you to use, share, and protect your data. Our integrated solutions enable people, businesses, and agencies to connect with one another efficiently and securely through wireline and wireless networks. We design and implement cyber security, spatial information systems, and other integrated technologies to improve operations and reduce costs.

Our service portfolio encompasses your capital investments, operations, liabilities, risks, and sustainability.

Lean Manufacturing

Lean Workshops

Supply Chain Network Optimization

Distribution Center Design

Material Handling and Storage Systems Design

Implementation Assistance

Kaizen Event Facilitation

Packaging

Packaging Equipment and System Integration

Packaging Equipment Development

System and Equipment Reliability Assessments

Packaging Systems Improvement Initiatives

Packaging Controls, Automation and Information

Decision Analysis Tools

Factory/Systems Acceptance Testing

Startup and Training Support

Machine Design

Information and Control Systems

Control System Design and Automation

Batch Reporting/Lot Tracking

Control System Simulations

Instrumentation/Hardware Design

Control Platform/System Architecture Development

HMI Custom Designs

Modular Software Development

Network Communications

Startup and Training Support

Process Engineering

Process Development/Simulation

Batch and Continuous Processes

Process Optimization/Cycle Time Reduction

Equipment Design and Specification

CIP/SIP System Design

3D Design Development

Startup and Training Support

Validation

cGMP Compliance Auditing

Validation Masterplanning Support

IQ/OQ/PQ Protocol Development and Execution

SOP Development

cGMP Training

Software Validation

Sanitation

CIP/COP Systems

Facilities/Utilities

Site or Facility Masterplanning

cGMP/Clean Facility Designs

High Purity Water Systems

Plant Utility Audits/Upgrades

Material and Personnel Flow Analysis

Employee Facilities and Amenities

Office Space, R&D Labs, and Quality Labs

Environmental Expertise

Site Auditing and Remediation

Environmental Compliance and Permitting

Integrated Water Management (use reduction/reuse)

Water/Waste Water Treatment Systems

Emerging Technologies and Solutions

Air Quality Solutions and Technologies

Office Space, R&D Labs, and Quality Labs

©2014 CH2M HILLIAT112410182928PDX

Global Headquarters9191 South Jamaica StreetEnglewood, CO 80112USA

www.ch2mhill.com

Greg CherokGlobal Account Manager10123 Alliance Road Suite 300Cincinnati, OH 45242USATel: +1 [email protected]

About CH2M HILL

Employee-owned CH2M HILL is a global leader in full-service consulting, design, design-build, operations and program management services for public and private clients. With US$6.6 billion in revenue and over 26,000 employees worldwide, we deliver innovative, practical, sustainable solutions-helping clients develop and manage infrastructure and facilities that improve efficiency, safety and quality of life. CH2M HILL has long been recognized as an industry-leading program management, construction management and design firm as ranked by Engineering News-Record (2013) and has been named a leader in sustainable engineering and environmental services providers by Verdantix.

Visit us at www.ch2mhill.com, twitter.com/ch2mhill and facebook.com/ch2mhill.