FINALLY FINAL catalogue 2009 (3) - bajajngp.com · BAJAJ SPARE PARTS CATALOGUE AND OPERATING INSTRUCTIONS ... a chart showing important setting parameters is given below: ... Y-1

BAJAJ STEEL INDUSTRIES LIMITEDISO 9001: 2008 CERTIFIED COMPANY

S I N C E 1 9 6 1

MODERN DOUBLE ROLLER COTTON GIN AND AUTO FEEDER

BAJAJ

SPARE PARTSCATALOGUE

AND OPERATING INSTRUCTIONS

2010

Superior Quality

Higher Durability

Ready Availability

High quality spares parts meanless down-time and higher profits.

Quality is never an accident. It is the result of an intelligent effort. There must be a will to produce a superior thing.

-JOHN RUSKIN

Chairman Shri Hargovind Bajaj receiving award from Shri Shankersinh Vaghela

Managing Director Shri Rohit Bajaj receiving Lalit Doshi Memorial award at SICOM

U K A S

ys e tn sem etgan m a cem y rt ti il fieau dq

Quality Policy

BAJAJ STEEL INDUSTRIES LIMITED

CORE PURPOSE

To pioneer innovations byidentifying customer needs & provide unique solutions.

Striving & sustaining profitable growth

Building reputation by constructively contributing to society

Dealing fairly with all who come in touch with us

CORE VALUESLeading edge innovations as way of life

NOTE:-1) All dimensions are in mm unless otherwise specified.2) This is only an indicative diagram, for conventional ginning factory, the layout may vary in case of side platform, central platform,

automatic set up folding angle structure or as per the customer’s requirement for which details may be obtained from the company on request.

FOUNDATION BOLT CENTRES FOR BAJAJ DR GIN

M/C BOLT POSITION

MACHINE NO.1

A A

AA

760(

30”)

430 152 298

MACHINE NO.2

CONVEYOR BRKT.BOLTPOSITION

SLID

E RA

IL N

o.1M

/C.

430

DESCRIPTION POSITION

JUMBO DR GIN M/C A

150

B B

B B

880

FOUNDATION BOLTS SIZE - 1177 (FOR SPL.)

1307 (FOR EL.)

1477 (FOR JUMBO)

A A

A AB

B

B

B

BOLT SIZE IN MM.

AFOR SPL & EL DR GIN M/C16 X 450 LONG(5/8” X 18”)

FOR SLIDE RAIL & CONV.BRACKET(SPL EL & JUMBO DR GIN M/C) B

16 X 450 LONG(5/8” X 18”)

19 X 450 LONG(3/4” X 18”)

150

FOUNDATION DETAILS OF BAJAJ DR GIN

BU

ILD

ING

WA

LL

8 200

8 150

8 150

BAR DETAILS

Ø8 TAR BAR

Ø8 TAR BAR

FOUNDATION DETAILS OF BAJAJ DR GIN

I.P.S.

(1:2:4) M15 [M/C

He

igh

t w

ith

Au

to F

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de

r]

[M/C

He

igh

t)

11

80

[3

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0"]

1750 [

5'-

9"]

50

0 [

1'-

8"]

15

0 [

6"]

10

0 [

4"]

23

0

315 [12.5"]

BRICK WALL115Thk.

(4.5")

60% BOULDER+40% MURRUM

P.C.C

(1:3:6) M10

718 [2'-4.2"] 718 [2'-4.2"]

CA

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50

R.C.C.

(1: 1 12 :3) M20

B

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B

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161

760 [2'-6"]

1436 [4'-8.5"]

2286 (Min)[7’6”]

23

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161

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1BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068

BAJAJ DR GIN & AUTOFEEDER SPARE PARTS CATALOGUE 2010

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BAJAJ DR GIN INSTALLATION GUIDELINES

Loosen cap nut before adjusting the beater height Tighten fully after giving a few turns to align the bearing Housing

Turn the rachet clockwise for reducing beater height.Turn the rachet anti-clockwise for increasing beater height.

Loosen or tighten these bolts for setting the knife rail. After setting, both the bolts should be fully tightened.

Loosen these nuts before adjusting the knife rail.Tighten fully after adjustment.

Projection of knife rail side adjustment.

The Bajaj DR Gin is supplied in assembled condition at the time of installation DR Gin, it must be ensured that the below Gin Seed conveyor might have been fitted in the cement trench. Following steps are required to be taken for installation of the machine :

1. Place the DR Gin on the foundation bolts and all the nuts should be tightened. The water level should be checked to ensure that the surface level is 0-0 at the bottom of the rail (plunt). If the level is not 0-0 an appropriate packing is to be provided below the DR Gin frame after loosening of nuts and then the nuts shall be tightened again.

2. The Machine Beater Assembly should be set as per the requirement of quality of cotton in the area. The clearance required between Fixed Knife and Moving Knife should be 1.5mm to 2 mm. It should be set with the help of Gauge supplied with the machine.

3. Check all the nut bolts to ensure that none has got loosen while in transit or mounting on foundation.

4. Motor rails are mounted on foundation bolts and nuts are tightened.

5. Electric Motor should be fitted on Motor Rails and Vee Belt Pulley line and level should be maintained straight. Motor Bo l ts shou ld be properly tightened and Vee Belt should be properly fitted on Motor Pulley and Machine Pulley.

6. Leather roll is then fitted on the DR Gin by moving out off side swing lever assembly. Slightly greesed roll shaft is then mounted on swing lever assembly gear side and then off side swing lever assembly is moved into it to position the roll. The roll is then rotated by hand to ensure that the taper pin does not touches the frame while in rotation.

7. Hopper tray is then mounted on DR Gin frame directly incase of manual ginning whereas in case of auto feeder the same is mounted only after the installation of auto feeder as per the guidelines mentioned in this book.

8. The weights are loaded on the weight lever rods as per the guidelines mentioned in this book and roll polishing is done.

SETTING OF BAJAJ DR GIN



1. First carefully set the fixed knife using the gauge supplied with the gin. Normally the edges of the fixed knife are to be set at 85 mm from the seat on the knife rail throughout.

2. Then set the edges of moving knife on beater arm from the edges of the fixed knife i.e. set the moving knife parallel to the fixed knife throughout at a distance 1.5 mm to 2 mm. This is effected by :1) Adjusting the rail by means of loosening & tightening of the rail bolts in case the clearances at opposite diagonal ends are found unequal2) If gap is more, packing may be provided on beater arm to lift the moving knife.

3. Place the oscillating head on the beater shaft. Insert the head pin with needle bearing and connect it to connecting rod by wrist pin/gajjan pin.4. Set the moving knife in a way that strokes on both the sides are equal; however, if overlap on both sides is not equal then this can be

affected by:1) Adjusting the ratchet, in case the overlap on gear side of machine is not same as that on offside.2) Adjusting the setting from the head

5. The edges of the moving knife should clear the upper edge of fixed knife by about 1/3 of the staple length of the cotton being ginned. Normally 1/16” extra overlap should be there along the entire length of fixed knife if moisture contents are standard or on higher side; however, if cotton is having lower moisture, cut-off may be restricted to 1/3 of the staple length.

6. Slight reduction or increase in overlap can be adjusted by adjusting the head pin. By pulling out the head pin from the oscillating head ,the overlap is reduced. By pushing the head pin in the oscillating head, the overlap is increased. The longer the staple of cotton, the greater the overlap distance.

7. Grid bottom is then adjusted with the corresponding portion of the rails so that the gap between the two shall not exceed the seed size. The seed shall passed between the gap by slight pressure of finger. If this gap is more the cotton mill pass into the seed whereas if this gap is less cut seeds will be found in the lint. This gap can be adjusted by means of slots provided on the beater trough by loosening the bolts joining the grid and beater trough. For better understanding, a chart showing important setting parameters is given below:

oscillating

Gap not to exceed seed size i.e. Seed should pass by slight pressure of finger.

1.5 mm to 2 mm equal throughout length

85 mm (Max. upto 87mm for EL.Staple)

1” to 1-1/2” Depends upon length of fibre

2 mm

2 mm

I) Grid bottom and corresponding portion of Rail

ii) Gap between Moving Knife and Fixed Knife

iii) Height of Fixed Knife edge from Seat on Rail

Iv) Grooving on Roller

a) Distance between two groove

b) Width of groove

c) Depth of groove

PART SETTINGS REQUIRED

Note : the grooving on roller has been described in Bajaj DR Gin starting guidelines.

For overlap and suitability of grids, normally following settings are used:

While setting overlap, the fiber length, moisture and quality of cotton must be given due consideration. Looking to the above parameters machine to be set properly.

Sr. No. STAPLE LENGTH (MM) CUT-OFF / OVERLAP (MM) SEED SIZE / GRID SIZE (INCH)

1.

2.

3.

4.

5.

6.

7.

VARIETY OF COTTON

DESHI BENGAL WAGAD

B.T. COTTON

SHANKAR-4SHANKAR-6

SAVITA, MCU-5BANNI, BHRAMHA

DCH-32VAR-LAXMI, SWIN

17-18

28-30

30-31

31-32

33-34

5-6

9.5-10

10-10.5

10.5-11

13-14

1/4”

Y-1 G-12 KALYAN JAYDHAR 26-28 6-7 1/4”

J-34 (NARMA) 24-27 9-9.5 9/32”

9/32”

9/32”19/645/16”

9/32”19/64”5/16”

9/32”19/64”5/16”

8.TANZANIAN COTTONZIMBAMBWE COTTONUGANDA COTTON

9.GIZA (EZYPTSIAN COTTON)PIMA (PERU COTTON)SOUTH AMERICA

30-31.5

33-38

10-11

14-17

9/32”5/16”

19/64”

9/32”5/16”

11/32”



SETTING OF BAJAJ DR GIN

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BAJAJ DR GIN STARTING GUIDELINES

I. Machine Beater Assembly should be set as per the requirement of quality of cotton in the area.2. All the points should be greased as per instructions provided about greasing. This is very important and proper care should be taken to

see that proper greasing is done, as shown on page no. 4.3. All the nut & bolts should be checked and tightened which might have got loosened during transit, loading, erection etc.4. After Beater setting, Machine should be run without putting Leather Washer Rolls on Machine i.e. without Rolls & without feeding any

cotton for about two hours5. After two hours of running, the Leather Rolls should be properly fitted to the Machine with Ball Joints properly greased or plain Roll

Shaft. All four Weights should be kept near the Rolls so that minimum load is there on the Machine. Then Machine should be started by lifting the Weights and slowly the Weights should be put back on Rolls.

6. The Machine should be run with Rolls fitted on it without feeding the cotton, and all the parts should be checked and if any bearing portion is observed hot the Machine should be stopped and greasing should be checked. After cooling of the part, grease the part and restart. Again check the part and if still observed hot, repeat the process few times to make the bearing free.

7. After running of about half an hour with Rolls, the Rolls will start getting polished / hot. Apply a wet clothth roughou t t he w id th o f t he Rollers of both sides, however, if Roll is not getting hot, then Weights should be pushed forward to increase the load so that Rolls can get polished fast. After about 8 hours of running, Machine should be stopped for about half an hour and all the parts should be once again checked. After further running of 4 hours without cotton, Machine shall be ready to use for cotton ginning.

8. After polishing of Rolls, the Rolls should be grooved properly on Roll Stand and reloaded on Machine. The groove specifications have been described on page no. 3 in settings required column.

9. After 8 hours running in above manner and cooling down period and loading of Polished Rolls with proper grooving, feeding of the raw cotton should be started. If proper flow of the lint is coming out from both the Rolls then Machine may be treated properly set, however, if any difference is found in the flow, necessary adjustment to Beater Head and Beater should be done to ensure proper flow of lint from each side.

10. In case extra thick blanket of cotton is observed, the Cut Off for higher length of staple can be increased by pushing the Head Pin inside to increase Cut Off. Similarly, if extra thin blanket is coming out of the Machine, there may be less staple length. This may be adjusted by pulling out the Head Pin outside slightly and head Bolt should be tightened to ensure equal flow of cotton lint from both the sides.

CHROME LEATHER ROLLER MAINTENANCE

1. Leather Rollers should be medium pressed as excess pressing may cause loss of shining and production of the cotton lint.2. Periodical grooving everyday should be done on Leather Rollers to maintain the depth of the groove to about 2 mm. The normal distance

between two grooves should be about 1” to 1-1/2”.However, this may be adjusted as per length of the staple.3. While cutting the groove, the saw should be kept straight so that the width of the groove is not increased and cut seed is avoided.4. The re-grooving of the Rollers should be done after about every 22 working hours.5. Only good quality Chrome Leather Washers should be used for better compatibility with knife, longer life of Roll & Knife and better lint

quality and output.Note : The roll washers shall be changed once the diameter reduces to 5 inches

Since it is very important that only high quality compatible spare parts should be used. Such as if the Knife is extra hard, it will eat out the Chrome Leather Roller very fast. Similarly if better quality Chrome Leather Washers are not used, it may affect the life of the Knife. Use genuine Bajaj Spare Parts for higher output and profitable maintenance of Bajaj DR.

The maintenance of proper moisture percentage in the raw cotton will always help better ginning. The proper moisture control methods should be used while automation of ginning factory and storage of raw cotton for better out turn.

IMPORTANT NOTES FOR BETTER WORKING AND LOWER MAINTENANCE



DO’S AND DON’TS

CHECK LIST FOR VARIOUS STAGES OF BALAJ DR GIN FOR BETTER PERFORMANCE

1. Checklist for Installation of Bajaj DR Gin:

2. Checklist for Operation & Maintenance of Bajaj DR Gin:

a) Check 0-0 level of machine (at the bottom of Knife Rail).

b) Check that all the foundation bolts are properly tightened.

c) Check all nuts & bolts and tighten all nuts and bolts which might have got loosened during transit, loading, erection etc. Specially Cross

Bar, Gear Pins, Weight Lever, Rail, Connecting, Gear Box & Motor.

d) Check the alignment between Machine Pulley & Motor Pulley.

e) Check the Beater movement by rotating Machine Pulley by hand. It should swing equally in both directions.

f) Check that Weights are kept near Roller at beginning.

g) Check that all the points are properly greased as per instructions in Greasing Sketch.

h) Check that on starting of Electric Motor after proper greasing and observing above referred checks, the machine is running smoothly

and no abnormal heating is observed at any moving part of the machine and no abnormal sound is there.

a) Check that Leather Roller is properly grooved and reassembled only after applying minor grease to roll shaft ends.

b) Check that proper greasing to all the points is done as per the instructions shown in the lubrication sketch. Neither over greasing nor

under greasing should be done.

c) Check that the machine is run without load at the beginning as per guidelines.

d) Check that no excessive play is there between Gaggan pin and Bearing or Wrist Pin Bush and Wrist Pin.

e) Check that the Roll is properly polished and grooved as per instructions, before starting feeding of raw cotton.

f) Check that once you start feeding raw cotton the blanket of lint is coming out properly as desired.

g) Check periodically that all the nuts and bolts are properly tightened.

h) Check that whenever Gear Box is opened for replacing spare part etc. proper care is taken while reassembling the Gear Box i.e. the

clearance between the Pinion and 99 teeth gear, 89+46 Teeth Joint Gear, 95+49 Teeth of Joint Gear is adjusted by passing Sheet Metal

Strip of 24 Gauge thickness in between, while the Front Cover and hub bolts and Gear Pin Nuts are loose. All the bolts of Gear Box Front

Cover and hub are to be tightened evenly and simultaneously after matching the second hole on Gear Box. The Sheet Metal Strip can be

removed by rotating the Machine Pulley.

Do’s :

Don’ts :

1. Check all the routine parameters before switching on the machine everyday.

2. The Weight should be held up while switching on the machine at the start of each Day.

3. Run the machine for 2 to 5 minutes without feeding the raw cotton at the beginning of the day to warm up the Leather Rolls, to

avoid sticking of lint on roll due to moisture.

4. Before starting the machine at new season drain off the residual grease left in various parts with kerosene or Paraffin & apply

fresh grease.

5. Use genuine and standard quality spare parts for smooth and beneficial working.

1. Do not start the machine with raw cotton in Hopper Tray.

2. Do not run the machine without proper greasing.

3. Do not start the machine with Weights stretched to full on Weight Lever Rods.

4. Do not use non-compatible sub-standard parts and grease which may damage other parts also.



1. Excess Lint on Seed Fibre Cut

2. Seed Chipping

3.Discontinuous blanket of Lint

4. Lint blanket hanging up

5. Seeds in Lint

1. Excessive clearance Between Seed Grid & Knife Rail2 Larger Size Grid

1. More clearance between Moving Knife & Fixed Knife.

2. Improper grooving on Leather Roll.3. Short size of Grid 4. Damage in edges of Back

Knife

1. Cut-off is excess.

2. Lower moisture

1. Cut-off is less2. Lower moisture

1. Improper positioning of Seed Guard2. Gap at sides

1. Reduce the gap between Grid Knife Rail as per seed size so that seed clears only on pressing by finger.

2. Change the size of Grid Slot according to seed size

1. Adjust the clearance betweenmoving knife and Fixed knife.

2. Control grooving to 2 mm size.

3. Use proper size Grid.4. Repair the edges of Back

Knife

1. Adjust the Cut-off/overlap asper staple length.

2. Use humidification methods.

1. Adjust the Cut-off.2. Stretch the wiper rope or Wooden

b l a n k t o w a r d s r o l l & U s ehumidification methods

1.Improve the positioning of Seed Guard.2.Remove the gap.

Trouble Symptoms Possible Causes Possible Solutions

Bajaj Auto Feeders are supplied in fully assembled condition. Proper installation of the same may be done as per following guidelines:

1. Fit the ‘U Clamp on DR Gin Machine frame properly and ensure that all the screws are tight.2. Loosen the nuts on each Mounting Angle fitted on Auto Feeder.3. Lift the Auto Feeder from four studs on take up unit and place it firmly on DR Gin Machine frame.4. Match the holes of ‘U’ Clamp with that of holes in Angle by adjusting the Auto Feeder Position.5. Insert the Hinge Pin in the hole of ‘U’ clamp and mounting angle & lock it by split pin on both sides.6. Tighten the nuts on each Folding Angle in this position.7. Adjust the Bearing Bracket to the lower most position.8. Tighten the V Belt / Link Belt between the Drive Pulley and Clutch Pulleys as per cross alignment.9. Check that all the Auto Feeder Rollers are straight and both the sides are aligned at 0-0.10. Check that Auto Feeder Cloth is neither very tight nor loose, this can be adjusted by bearing bracket.11. Check that all the Spike Strips are straight & no nails are broken or damaged.

Mounting

GUIDELINES FOR INSTALLATION OF BAJAJ AUTO FEEDER

GUIDELINES FOR TROUBLE SHOOTING IN BAJAJ DR GIN



1. Start the Auto Feeder keeping the Upper Drive Roller in the minimum tension and check that the Conveyor Cloth is having sufficient tension to make it rotate along with Rollers, however, if it is loose adjust the Bearing Bracketequally on each side.

2. If any tilting or shifting is observed in the Conveyor Cloth, it should be adjusted so that it is straight. This can again be adjusted by tensioning & loosening of bearing bracket.

3. Avoid extra tightening of Conveyor Cloth ,however, it should have sufficient tension for proper drive by roll.4. At the time of starting ,the Auto Feeder should be empty and raw cotton should be filled only after starting.5. Ensure that the raw cotton is not filled excessively. In any case it should not be filled above the level of inspection window given

on side cover drive side/offside.6. Regularly clean the Auto Feeder by cleaning cloth at least once a month inside to remove the cotton and

materials which might have entered inside. Because this might cause tearing of cloth due to friction.7. Periodically check the tension in Cloth.8. Due to elongation, the Link Belt / Vee Belt may get loose in the beginning. Adjust the tension with the help of Tension

Pulley and by removing Links wherever necessary.9. Periodically open the glass door of the Hopper Sheet to remove impurities such as immature boils, stones,

leaves etc.

1. Cloth shifts to one side

2. Upper Roller Shifts to one side

3. Lower flow of the raw cotton

4. Seeds coming out of lower portion of Hopper

1. Unequal tension on Roller

1. Lock bush might be loose

2. UCT Bearing Allen Grub Screw might be loose

1. Centre Pipe may be on lower Position for higher moisture Cotton

1. Hopper Sheet bend

2. Hopper Sheet not properly set on Seed Guard

Probable Causes 1. Adjust the tension of the Roller either by increasing tension on the side which is down or slightly reduce the Tension on other side.

1. Tight the Lock Bush from belt sides.2. Tighten the Allen Grub Screw on Bearings on both Sides.

1. If cotton moisture is low lift the Centre Pipe to the upper Hole.

1. Straighten the Hopper Sheet or provide Stiffener if necessary.2. Properly push the Hopper Sheet to reduce the gap between Hopper Sheet

and Seed Guard.

Probable Solutions Problem Symptoms

TROUBLE SHOOTING CHART FOR BAJAJ AUTO FEEDER

GUIDELINES FOR OPERATION AND MAINTENANCE OF BAJAJ AUTO FEEDER



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13

BAJ

AJ S

TEEL

IN

DU

STRIE

S LI

MIT

EDIM

AM

BA

DA

RO

AD

, N

AG

PU

R-

440

018.

IND

IA.

Tel:

+91-7

12-2

72

0071

~ 8

0

Fax:

+91-7

12-2

72

8050

/ 2

72

3068

BAJ

AJ D

R G

IN &

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lHkh pkj otuksa dks jksy ds utnhd j[kuk pkfg, ftlls e”khu ij de ls de Hkkj vk,A blds ckn otu dks mBkdj e”khu dks pkyw djsa ,oa /khjs&/khjs otu dks okfil jksy ij j[ksaA

a ,aoe”khu ij jksy fQV djds fcuk dikl Mkysa pyk,W lHkh ikVZ dh vPNh rjg tkWap dj ysa];fn cs;fjax okyk dksbZ fgLlk xeZ gksrk gS rks 6.

e”khu dks jksddj mldh xzhflax dh tkap djsaA e”khu ds mijksDr fgLls ds BaMk gksus ij mls xzhldjds e”khu iqu%”kq: djs aA ckn esa lanfHkZr fgLls dh iqu% tkap djsa rFkk fQj Hkh mls xeZ ik;s tkus ij mijksDr ifØ;k rc rd nksgjk,Wa tc rd fd cs;fjax Bhd rjg ls Qz h ugha gksrkAdjhc vk/kk ?kaVk jksy yxkdj e”khu pykus ds ckn jksy fpduk@xeZ gksus yxsxkA xhys diMs ls nksuksa jksy dks iwjh rjg iksaN ysa] ;fn jksy 7.

xeZ ugh gks jgk gks rks otu dks vkxs <dsyuk pkfg, rkfd Hkkj c<k dj jksy tYnh fpduk gksus yxsxkA djhc vkB ?kaVs pyus ds ckn e”khu dks djhc vk/kk ?kaVs ds fy, jksd ysuk pkfg, vkSj e”khu ds lHkh fgLlksa dh iqu% tkap djuk pkfg,A mlds mijkar pkj ?kaVs yxkrkj pykus ds ckn e”khu dikl ftuhax ds fy, rS;kj gksxhA

ajksy fpduk gksus ds ckn jksy dks uhps mrkj dj jksy LVWUM ij j[kdj mfpr /kkfj;kW cuk ysa ,oa mls e”khu esa iqu% fQV djsaA /kkfj;ksa dh 8.

pkSMkbZa] xgjkbZa ,oa varj ds fy, ist ua 11 ds Vscy dks ns[ksaAmijksDr i/nrh ls vkB ?kaVs ds xje ,oa BaMk gksus dh dkykof/k ds ckn o mfpr /kkfj;ksa okys fpdus jksy fQV djus ds ckn e”khu pkyw 9.

djds mlesa dikl Mkyuk pkfg,A ;fn nksuksa jksy ls :bZ cjkcj izokfgr gks jgh gks rks e”khu dh lsVhax lgh rjg ls gqbZ gSA ;fn iz okg esa vlekurk gks rks chVj gsM ,oa chVj dks vko”;drkuqlkj vWMtLV djsa ftlls fd nksuksa jksy ls :bZ dk izokg lgh <ax ls gksA;fn fdlh dkj.ko”k :bZ dh pknj vf/kd eksVh fn[kkbZ ns rks gsM fiu dks vUnj dh vksj <dyus ls vf/kd yacs LVsiy ds dV vkWQ dks 10.

c<k;k tk ldrk gSA mlh rjg vxj :bZ dh pknj vf/kd iryh fn[kkbZ ns rks gsM fiu dks FkksMk ckgj dh vksj [khapus ls de yackbZ ds LVsiy ds dV vkWQ dks vWMtLV fd;k tk ldrk gS ,oa gsM cksYV dks mfpr rjg ls dlsa ftlls nksuksa cktw ls :bZ dk leku iz okg fudysA

vkids {ks= esa dikl dh xq.koRrk dks /;ku esa j[krs gq, e”khu dh chVj vlsEcyh dks lsV djsaAxzhflax djuk pkfg,A ;g vfr vko”;d gSA mfpr xzhflax gqvk ;k ugha bldk Bhd ls /;ku nsaA

dkse ok’kj jksy dk j[kj[kkoz

1- Økse ok”kj jksy dh izsflax vf/kd gksus ls :bZ dh ped ,oa mRiknu esa deh gks ldrh gS blfy, mls e/;e izsl djsaA2- ukfy;ksa dh xgjkbZ LFkkbZ :i es djhc 2 fe-eh-j[kus ds fy, gj fnu fuf”pr dkyko/kh ds ckn jksy ij vkjh ls ;k e”khu }kjk /kkfj;kWa

cuk,Alk/kkj.kr% nks /kkfj;ksa ds chp l dk varj gksuk pkfg,] ;nkfi bls LVsiy dh yackbZ uqlkj vWMtLV dj ldrs gSaAa W 1'' s 1&1/2''

3- ukfy;kWa cukrs le; vkjh dks lh/kk j[ks rFkk e”khu dks Bhd ukyh dh fn”kk ij j[k dj gh jksy dks dkVs] ftlls ukyh dh pkSMkbZ T;knk u c<s ,oa cht dks VwVus ls jksdk tk ldsA

4- gj 22 ?kaVs dk;Zdky ds mijkar jksy dh ukfy;kWa iqu% lq/kkjuk pkfg,A5- jksy dh ukbQ ds lkFk csgrj vuq:irk ds fy, rFkk jksy ,oa ukbZQ vf/kd fnuksa rd pyus ds fy, ,oa :bZ dh csgrj xq.koRrk ,oa

mRiknu ds fy, mRre DokfyVh ds dkse ysnj ok”kj bLrseky djsaAz

uksV % O;kl ;nh 5 bap rd ?kV tk;s rks u;k z zdkse ok”kj dk dkse ok”kj yxk;sa A



whCktkt Mh vkj ftu e’k u pky djus ds fn’kk funsZ’k

;fn vfr dfBu @ l[r ukbQ dk iz;ksx fd;k tk,xk rks og Økse ysnj ok”kj dks cgqr tYnh f?kl Mkysxk] blfy, ;g vR;ko”;d gS fd lqlaxr Lisvj ikVZ dk gh fu;fer mi;ksx gksuk pkfg, A ;fn mRre xq.koRrk ds dzkse ysnj ok”kj dk mi;ksx u gksrk gks rks mlls ukbQ dh mez ?kV ldrh gSA ctkt Mh vkj ftu e”khu ls vf/kd mRiknu ,oa U;wure j[kj[kko ds fy, ctkt ds vlyh Lisvj ikVZ dk gh mi;ksx djsaAdikl es mfpr ek=k esa ueh dk j[kuk csgrj ftfuax ds fy, lgk;d gksrk gSA ftfuax QWDVjh ds Lo;apyu ¼vkWVkses”ku½ ,oa csgrj mRiknu ds fy, rFkk dikl ds HkaMkj.k ¼LVksjst½ ds fy, mfpr ueh fu;a=d ;a= ¼º;qfeMhQk;j½ dk iz;ksx djuk pkfg,A

1- ctkt Mh vkj ftu dh izfrLFkkiuk ds fy, tkWap rkfydk%v½ e”khu dh 0-0 yos y dh tkpaW dja s ¼e”khu jys ds nkus ka s vkjs ds fupys fgLl½s A

a WCk½ lHkh QkmUM”s ku ckYs V Bhd ls dls g,q ga S bldh tk djAaspa Wd½ lHkh uV ,oa ckYs V dh Bhd ls tkp dja s rFkk e”khu ds ifjogu ykfs Mxa vuykfss Mxa LFkkkiuk vkfn ds nkjS ku <hys g,q uV ,oa ckYs V fo”k’s kr%

Økl¡ ckj] fx;j fiu] oVs fyoj] jys ] dufs DVxa ] fx;j ckDW l ,oa ekVs j dks dlAasMbQ

g

½ e”khu iYq yh ,oa ekVs j iYq yh dh fl/kkbZ dh tkpaW djAsa½ e”khu iYq yh dks gkFk ls ?keq kdj chVj dh xfr@ pky dh tkpW djAas og nkus ks vkjs cjkcj >yw uk pkfg,A

a½ “k:q vkr ea s otuka s dks oVs fyOgj jkMW ij jkys j ds ikl j[kk gS bldh tkpW djAasa pXk½ xhz flxa ds fp= ea s funfZs ”kr lHkh ikbW UV Bhd rjg ls xhz l fd, gks bldh tk djAasW

½ e”khu dh mi;Dq r tkpaW ,oa mfpr xhz flxa ds i”pkr byfs DVdª ekVs j “k:q djus ij e”khu lpq k: <xa ls py jgh gSaa pbldh tk djAas e”khu dk dkbs Z Hkh xfreku itq kZ vlk/kkj.k :i ls xeZ u gks ,oa mlea s vlk/kkj.k vkokt u gks bldh tk djAaspWW

aCktkt Mh vkj ftu e’khu ds cgs rj in’kuZ ds fy, fofHkUu voLFkkvka a s dh tkpW rkfydk z

- a2 Cktkt Mh vkj ftu dh fØ;k ,oa j[kj[kko ds fy, tkWp rkfydkav½ Bhd <xa ls ukfy;k W cus g,q yns j jkys dks cxjS ckyW tkbW UV ;k ckyW tkbW UV ea s xhz l yxkus ds ckn e”khu ij yxk, x, ga S bldh

Ck½ A =k ea s ugha gbq gks bldk /;ku j[kAasd½ fn”kk funfs ”kr “:q vkr ea s e”khu fcuk Hkkj ds pykbZ xbZ gS

tkpaW djAasfp= ea s funfZs ”kr xhz lhxa lHkh ikbW UV Bhd rjg ls xhz l fd, gks bldh tkpaW djas xhz flxa vf/kd ;k de ek

a a WZ k bldh tkp djAas bl ckr dh tkp dja s fd xtufiu ;k fjLV fiu ea s vf/kd <hykiu W;k Iys uk gkAs

ab½ dikl dks e”khu ea s Mkyus ds igys jkys mfpr idz kj ls ikfW y”k ¼fpduk½ gS rFkk ml ij ukfy;ka W fn;s g;q s fn”kk fun”Zs kka s ds vulq kj g]S bldh tkWp djAas

aQ½ dikl Mkyus ds ckn :bZ dh pknj vk”kku:q i vk jgh gS bldh tkpW djAasaXk½ le;≤ ij lHkh uV ,oa ckYs V Bhd ls dls gS bldh tkpW djAas

g½ tc dHkh fx;j ckDW l dks fdlh fgLl ;k itq Z s cnyus ds fy, [kkys k tkrk g]S rc mldh nkcs kjk vlEs cfyxa djrs le; mfpr lko/kkuh cjrh axbZ gS bldh tkpaW dja s tlS s QV doj o gc ds ckYs V ,oa fx;j fiu ds uV <hys j[kdj fifu;u ,oa 99 rFkk tkbW VZ fx;j dk 89+46 nkraW z a

h 24 a zfx;j dh njw xts ekVs kbZ ds i=s dh iVV~ h Mkydj vMW LV dh xbZ gAS lkFk gh lkFk fx;j ckDW l ds nlw js Nns dks feyus ds ckn QV d j t oo gc ds ckYs V ,o xvs j fiu ds lHkh uV ckYs V dls gS bldh tkp¡ djAs i=s dh iVV~ h dks e”khu dh iYq yh ?keq kdj fudkyk tkrk gAS



mRre dk;’Z kyS h ,oa U;uw re j[kj[kko ds fy, vR;ko’;d l>q ko

djs a ,oa uk djs adjsa %

Ukk djsa %

1- gj jkst e”khu dks pkyw djus ls igys nSuafnu igywvksa dh tk¡p djsaA2- jkstkuk “kq:vkr es e”khu pkyq djrs le; otu dks mBk ysuk pkfg,A3- Økse ok”kj jksy dks xeZ djus ds fy, gj fnu “kw:vkr esa dikl Mkys fcuk e”khu dks 2 ls 5 feuV rd [kkyh pykuk pkfg,A rkdh #bZ jksy ij uk fpids

a4- gj u, ekSle esa e”khu dks pkyw djus ds igys mlesa yxs iqjkus xzhl dks dsjksflu ls /kks ysa ,oa u;k xzhl yxk,WA5- z e”khu dks lqpk: ,oa ykHkin fLFkrh esa pykus ds fy, vlyh ,oa loksZRre xq.koRrk ds iqtk dk bLrseky djuk pkfg,AZsa

1- gkWij Vªs esa dikl Hkj dj e”khu pkyw uk djsaA2- i;kZIr xzhflax ds fcuk e”khu pkyw uk djsaA3- otuksa dks osV fyoj jkWM ds Nksj ij j[k dj e”khu pkyw u djsaA

a4- vlaxr ,oa nq¸;e ntsZ ds iqtsZ rFkk xzhl dk bLrseky u djsa ftlls fd e'khu ds vU; iqtk dks {kfr igqWpsAZsa

1- cht ij :bZ dh vf/kdEkk=k@Qkbcj dh VwV

2- cht dk fNyuk

3- :bZ dh pknj dk VwVuk

4- :bZ dh pknj dk yVduk

5- :bZ esa cht

1

nwjh vf/kd gksuk

2- NksVs vkdkj dh tkyh

1- ewfoax ukbZQ ,oa fQDLk ukbZQ ds/kkjksa dh chp dh vf/kd nwjh

2- ysnj jksy ij vuqi;qDr ukfy;kWa

3- NksVh tkyh 4- cWd ukbZQ ds fdukjksa esa {kfr

1-dV vkWQ dk T;knk gksuk

2- ueh dh deh

1- dV vkWQ de gksuk

2- ueh dh deh

1- lhM xkMZ dk vuqfpr rjhds ls yxkuk

- ukbZQ jsy ,oa tkyh ds chp dh

Ikjs’kkfu;ksa ds y{k.k laHkkfor dkj.k laHkkfor mik;

1- Tkkyh vkSj ukbZQ jsy ds chp dh nwjh dks de djsa ftlls fd ek= maxyh d gyds ncko ls cht fudy tk,A

2- cht ds vuq:i tkyh dks cnysaA

1- ewfoax ukbZQ ,oa fQDl ukbZQ dss chp dh nwjh dks vWMtLV djsaA

2- ukfy;ksa dh pkSMkbZ ,oa xgjkbZ dks 2 fe-eh- rd fu;af=r djsaA

3- mi;qDr tkyh dk iz;ksx djsaA4- cWd ukbZQ ds fdukjksa dks lq/kkjsa ;k bls

cnysaA

1- dV vkWQ@vksojyWi dks LVsiy dh yackbZuqlkj vWMtLV djsaA

z2- ueh c<kus dh i/nfr;ksa dk i;ksx djsaA

1- dV vkWQ@vksojyWi dks LVsiy dh yackbZuqlkj vWMtLV djsaA

z2- ueh c<kus dh i/nfr;ksa dk i;ksx djsaA

1- lhM xkMZ dks mi;qDr rfjds ls yxk,WaA

Cktkt Mh vkj ftu vkusokyh ijs’kkfu;ksa ls NqVdkjs ds fn’kk funsZ’k



Cktkt vkVW ks QhMj vlEs cy :i ea s Hkts h tkrh g]S bldh mRre ifz rLFkkiuk ds fy, fuEu dne mBkus dh vko ;drk gASa1. ^;w* DWyEi dks Mh vkj ftu e”khu dh Qz se ij yxk,W rFkk fuf'pr dj ysa fd lHkh LØw dls x, gSaA

2. vkWVks QhMj ds ekmfUVax ,Waxy ds izR;sd uV dks <hyk djsaA3. vkWVks QhMj dks pkjksa cs;fjax LVM ls Åij mBkdj Mh vkj ftu e”khu dh Qz se ij Bhd rjg ls fcBk nsaA4. vkWVks QhMj dks vWMtLV djds ̂;w* DWyEi ,oa ekmfUVax ,Waxy ds Nsn dks feyk nsaA5. ^;w* DWyEi ,oa ekmfUVax ,Waxy ds Nsn esa fgat fiu Mkysa ,oa fLIyV fiu ls ykWd djsaA

a6. bl fLFkfr esa izR;sd QksyfMax vWxy ds uV dl ysaA7. cs;fjax czWdsV dks T;knk ls T;knk uhps dh fLFkrh esa vWMtLV djsaA

a8. oh csYV @ fyad csYV dks Mªkbo iqYyh ,oa Dyp iqYyh ds chp x vkdkj esa f[akpkbZ esa ckW/k nsaAa9. vkWVks QhMj ds lHkh jksyj lh/ks gSa ,oa nksuksa cktw dh 0-0 ysoy feyh gS bldh tkWp djsaA

a 10. vkWVks QhMj ds diMs vR;f/kd <hys vFkok dls gq, uk gksa bldh tkWp djsaAa 11. lHkh dhy iV~fV;kW lh/kh gksa rFkk dksbZ Hkh dhy VqVh ;k eqMh uk gks bldh tkWap djsaA

’

czWdsV

1

lkFk ?kew lds bldh tkpaW dj]as ;nkfi mlds <hys gkus s ij c;s fjxa cdWz Vs dks nkus ka s rjQ leku :i ls vMW tLV dj yAas2- vxj dUos;j diMs esa frjNkiu gks ;k diMk ljd jgk gks rks mls vWMtLV dj lh/kk djus ds fy;s saA3- dUos;j diMs esa vf/kd ruko ugha gksuk pkfg,A ijarq mlesa bruk ruko gks fd og MªkbZo jksyj ds lkFk lgh <ax ls ?kwe ldsA4- vkWVks QhMj dks [kkyh fLFkfr esa pkyw djsA vkWVks QhMj “kq: gksus ds ckn gh mlesa dikl MkysaA

5- ;g fuf'pr dj ysa dh dikl vf/kd ek=k esa Hkjk ugha gks bldh [kk=h dj ysaA fdlh Hkh fLFkfr esa dikl lkbM dOgj MkbOg vFkok vkWQ lkbZM dh f[kMdh ls Åij uk Hkjus nsaA

6- eghus esa de ls de ,d ckj fu;fer :i ls vkWVks QhMj ds vanj dh lQkbZ diMs ls djsa ftlls ds ckgj ls vk, gq, vuko”;d pht dh lQkbZ gks ldsA vU;Fkk vUn#uh ?k’kZ.k ls diMksa ds QVus dk Mj gks ldrk gSA

7- le; le; ij diMs ds ruko dh tkWap djsaA8- f[kapko dh otg ls “kq:vkr esa fo csYV @ fyad csYV <hyk iM ldrk gS] mls Vsa”ku iqYyh dh lgk;rk ls ;k fyad gVk dj t:jrkuqlkj

vWMtLV djsaA9- le; le; ij gkWij “khV dh f[kMfd;ksa @ tkfy;ks dks [kksydj vkVks QhMj esa teh xanxh tSls vifjiDo xqBfy;kWa] doMh] iRFkj]

ifRr;kWa vkfn dks fudkydj Qsaduk pkfg,A

- vij MªkboZ jkys j dks U;uw re ruko ea s j[krs g,q vkVW ks QhMj dks pkyw dja s ,oa dUo;s j diMs ea s i;kIZ r ruko gks ftlls fd og jkys j ds

cs;fjax czWdsV dk bLrseky djsa

ª



Cktkt vkWVks QhMj dh izfrLFkkiuk ds fy, fn’kk funsZ’k

Cktkt vkWVks QhMj dh fd;k ,oa j[kj[kko ds fy, fn’kk funsZ’kz

1. diMs dk ,d cktw ea s ljduk

2 vij jkys j ,d rjQ f[kldrk gks.

3. dikl dk ioz kg de gks

a4. gkiW j ds fupys fgLls ls xBq fy;k W vk jghgks

1. jkys j ij vleku ruko

1.

2.

ykdW c”q k <hyk iM x;k gks;lw hVh c;s fjxa dk vyW u xcz LØq <hyk gks

1. lVas jikbiZ vf/kd uhps dh fLFkfr ea s j[kk gks

vf/kdre ueh okys dikl ds fy,

1. gkiW j “khV eMq k gvq k gks

2. lhM xkMZ ij gkiW j “khV cjkcj lVsugha gks

1. jkys j ds ruko dks ?kVkus vFkok c<kus ds fy, mlds foijhr Hkkx dks vMW tLV djAas

1. cYs V lkbM dh vkjs ls ykdW c”q k dks dl yAas2. c;s fjxa ij vyW u xcz LØq nkus ka s vkjs ls dl yAas

1. vxj dikl ea s ueh de gks rks lVas j ikbiZ dks Åijh Nns dh vkjs mBk,A¡

1. l[rh dk vk/kkj nAasgkiW j “khV dks lh/kk dja s vFkok mls

2. de djus dsfy, gkiW j “khV dks nck,A¡gkiW j “khV ,oa lhM xkMZ ds chp vra j

Ikjs’kkfu;ksa ds y{k.k laHkkfor mik; laHkkfor dkj.k



Cktkt vkWVks QhMj esa vkusokyh ijs’kkfu;ksa ls NqVdkjs ds fn’kk funsZ’k

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BAJAJ DOUBLE ROLLER COTTON GIN

SRNO.

PART NO.DESCRIPTION

JUMBO SL

QTY.PERM/C

ROLL PRESS STAND ASSEMBLY

EL

1 190 1902 J-190 ROLL PRESS ROD( JUMBO) 23 189 189 189 ROLL PRESS PLATE 24 195 195 195 ROLL PRESS NUT 25 191 191 191 ROLL PRESS SPANNER 1

ROLL PRESS ROD 2

SRNO.

PART NO.DESCRIPTION

JUMBO SL

QTY.PERM/CEL

6 192 192 1927 185 FOUNDATION BOLT 5/8”X18” 48 39 HEX HEAD NUT 5/8 49 160 160 160 PLAIN WASHER 5/8” 410 23 23 23 HEX NUT 3/8” 411 157 157 157 PLAIN WASHER 3/8 812 24 24 24 HEX BOLT 3/8” 413 217 TO 220 ELECTRIC MOTOR 5 HP 1

MOTOR RAIL 2

X2”

MOTOR RAIL ASSEMBLY

MOTOR RAIL ASSEMBLY(SLIDE RAIL FOR ELECTRIC MOTOR)ROLL PRESS STAND ASSEMBLY



Designed with the user in mind; over 48 years’ experience at hand!

BAJAJ STEEL INDUSTRIES LIMITED & CIRCOT

BAJAJ STEEL INDUSTRIES LIMITEDIMAMBADA ROAD, NAGPUR- 440 018. INDIA. Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068


with inbuilt Screw Conveyor & Lint Side Plate

Bajaj Steel - HINGNA PLANT

IMAMBADA ROAD, NAGPUR- 440 018. INDIA Tel: +91-712-272 0071 ~ 80 Fax: +91-712-272 8050 / 272 3068 email : [email protected] website : www.bajajngp.com

BAJAJ STEEL INDUSTRIES LIMITEDMOODYINTERNATIONALISO 9001 QMS

U K A S

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Bajaj Steel - IMAMBADA PLANT

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inBAJAJ-CEC DELINTING EQUIPMENTS AND SYSTEMS “WORLD’S BEST NOW IN INDIA”Cotton Seed Screw Conveyors ~ Vertical Rotary Lifts ~ Seed Cleaner ~ Delinter ~ Pneumatic Conveying and

Distribution System of Linter and Motes ~ Linter Cleaner ~ Mechanical Distribution of Black Seed ~ Decorticator ~ Hull Beater ~ Saw Sharping Machines ~ Electricals & Linter Baling Press ~All other Storage

and Conveying Equipment and Devices for Delinting, Decorticating & Pressing Requirements

BAJAJ GINNING AND PRESSING MACHINERY & EQUIPMENTS

Double Roller Cotton Gins ~ Auto Feeder ~ Baling Presses ~Pre-Cleaner ~Lint Cleaner~Seed Cotton Opener & Cleaner~Pneumatic Conveying and Distribution System of Unginned Cotton for Automatic Plants~Belt conveyors

~ Pneumatic Conveying System for Cotton lint~Cotton Seed Conveyors, Elevators~Electricals & Spares etc.

FINALLY FINAL catalogue 2009 (3) - bajajngp.com · BAJAJ SPARE PARTS CATALOGUE AND OPERATING INSTRUCTIONS ... a chart showing important setting parameters is given below: ... Y-1

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