Farley Laserlab Presentation201403 [兼容模式]f02.s.alicdn.com/kf/HLB15EohHFXXXXc3XpXX.PRXFXXXf.pdf · 2019. 7. 30. · FARLEY LASERLAB INTRODUCTION nA member of HGTech (000988),

FARLEY ⃞ LASERLABLaser and Plasma Plate Processing Specialist

Hebei Huagong Surmount Laser Technology Co.Ltd.

Laser and Plasma Plate Processing Specialist

FARLEY LASERLAB INTRODUCTION

n A member of HGTech (000988), a public listed group with registered capital of 150 million US dollar. market value over 1 billion US Dollar.

n 4000 square meters plant in China, monthly average output of 40 sets

n Australia R & D service office in Melburne

n Born in Australia, over 30 years' experience on CNC laser and plasma cutting system2000+ installations worldwide

n Australia R & D service office in Melburne

n USA sales and service office ,Rockford, Illois

SALES NETWORK

n 6 Branches :Australia USA India Vietnam Malaysia Taiwan n 20+ Agents : Germany Brazil Indonesia Thailand...

FARLEY LASERLAB FUFILLING INDUSTRY NEEDS

Steel Service Centers-Bluescope (AUS)-High Steel (USA)-SSAB (Swieden)

Mining Industry-Weir Minerals (AUS)-Wovoditch Engineering (AUS)

Machinery Construction-SANY (China)-SANY (China)-Zoomlion (China)-HCMG(Brazil)-Caterpillar (AUS)

Structural Steel Industry-Cleveland Bridge (UK)-Fairfield Mabey (UK)

Ship Yards -Mazagon Dochs (India)-Bea System (AUS)-Wuchang Shipbuilding (China)

SWEDISH STEEL TITAN PLASMA

WHAT SOLUTION COULD FARLEY LASERLAB OFFER?

Farley Laserlab offers a wide range of cutting systems and service for the plate processing industry including:

ØLaser

ØPlasma

ØOxy/Fuel CuttingØOxy/Fuel Cutting

ØDrilling

ØMarking/Pin Stamp

ØCombination machines (Fabricator XRP)

Full 5-Axis Bevel Head

Laser Cutting

TYPICAL CUSTOMERS IN MACHINERY CONSTRUCTION

Ø20 Sets of Laser Cutting System / 15 Sets of Plasma Cutting System

Ø60 Sets of Laser Cutting Machine / 43 Sets of Plasma Cutting System

TYPICAL CUSTOMERS IN SHIP YARDS

ØFarley Trident Drill at Wuchang Shipbuilding

ØFarley Trident Drill at China Ship Building Corporation

ØFarley Trident Drill at Thai Naval

TYPICAL CUSTOMERS IN AUTOMOTIVE MANUFACTURING

ØFarley 3D Robot Laser Welding System at Citroen

ØFarley 3D Robot Laser Cutting System at Dongfeng Honda

DF Series GF3015 without Cover GF3015 with Cover

LASER PORTFOLIO

WALC Series

DM Series

Profile Series

3D Robot

Tube Series

GF 3015 FIBER LASER CUTTING MACHINE

FeaturesØ3000 × 1500mmØLasermech Cutting HeadØBeckhoff Numerical Control SystemØDual-side Beckhoff Ball Screw Driving SystemØIntergrated Dual Exhausting System

Specification

10

Model GF3015Power Supply 400V/50Hz/36ALaser Wavelength 1.070-1.080nmMachine Weight Approximate 3000kgLaser Source (IPG) 500w 1000w

Thickness of CuttingMS 5mm 10mmSS 3mm 5mmAL 3mm 5mm

DF SERIES FIBER LASER CUTTING

FeaturesØ3000 K 1500/4000 K 2000/6000 K 2200mm Gantry StructureØTransfer Table Within 8 SecondsØPrecitec Cutting Head and Height SensorØSiemens 840D Numerical Control SystemØDual-side Siemens Rack & Pinion Driving SystemØIntegrated Dual Exhausting System

Specification

Model DF3015/DF4020/DF6022Positioning Accuracy ±0.05mmRepeatibility ±0.03mmPositioning Speed (Max) 210m/minLaser Source (IPG) 1000w 2000w

Thickness of CuttingMS 10mm 16mmSS 5mm 10mmAL 5mm 10mm

Specifications

WALC WIDE AREA CO2 LASER CUTTING MACHINE

FeaturesØSiemens Numerical Control SystemØSiemens Dual-side Rack & Pinion DriverØFlying Optical PathØCutting Area Range from 3KGM to GK30M

Model WALC8020/WALC9030Positioning Accuracy ±0.2mm/10mRepeatibility ±0.1mm/10mPositioning Speed (Max) 25m/minLaser Source (Rofin) 2000 - 5000w

Thickness of Cutting

MS 20mm (max)SS 10mm (max)AL 8mm (max)

LASER TUBE CUTTING MACHINE

Specifications

FeaturesØAutomatic Loading/Unloading SystemØAdvanced Chuck Clamping System:ØVentilation Dust SystemØCarbon steel, stainless steel, cuts a large range of tube

and pipe, whether round, square, rectangular or triangular.

Specifications

Model LT7535F LT9035C LT9035F

Laser Source Fiber 1000W~2000W CO2 2000W~4000W Fiber 1000W~2000W

Tube Diameter 20mm×120mm 20mm×20mm~180mm×180mm

20mm×20mm~180mm×180mm

Max. Tube Length 7500mm 9000mm 9000mm

Automatic Loading Length 2000mm~7500mm 2000mm~9000mm 2000mm~9000mm

Bearing of Loading Platform

2000kg 4000kg 4000kg

Bevel Cutting Function(optional)

Cutting head can rotated transform and programme automatically to achieve bevel cutting.

Specifications

DM SERIES CO2 LASER CUTTING MACHINE

FeaturesØ3000 × 1500/4000 × 2000/6000 × 2100mm Gantry StructureØTransfer Table Within 8 SecondsØPrecitec Cutting Head and Height SensorØSiemens 840D Numerical Control SystemØDual-side Siemens Rack & Pinion Driving SystemØIntegrated Dual Exhausting System

Model DM3015/DM4020/DM6021Positioning Accuracy ±0.05mmRepeatibility ±0.025mmMoving Speed (Max) 120m/minLaser Source Power 2000 - 6000w

Thickness of CuttingMS 25mmSS 12mmAL 10mm

Specifications

PROFILE SERIES CO2 LASER CUTTING MACHINE

FeaturesØRofin-Sina CO2 Laser SourceØ3000 × 1500/6000 × 1500mm Cantilever StructureØTransfer Table Within 20 SecondsØPrecitec Cutting Head and Height SensorØSiemens 840D Numerical Control SystemØSiemens Dual-side Rack & Pinion Driving SystemØIntegrated Dual Exhausting System

Model Profile 3015/Profile 6015Positioning Accuracy ±0.05mmRepeatibility ±0.03mmPositioning Speed (Max) 50m/minLaser Source (Rofin) 1000 - 6000w

Thickness of CuttingMS 30mmSS 16mmAL 12mm

Specifications

FeaturesØ Convergent-Prima CO2 Laser SourceØ 3000 x 1500/6000 x 1500mm Cantilever

StructureØ Transfer Table Within 20 SecondsØ Precitec Height SensorØ Siemens 840D Numerical Control SystemØ Siemens Rack & Pinion Driving SystemØ Integrated Dual Exhausting System

Specifications

MINTER SERIES CO2 LASER CUTTING MACHINE

Model Profile 3015/Profile 6015Positioning Accuracy ±0.05mmRepeatibility ±0.03mmPositioning Speed (Max) 50m/min

Laser Source (Convergent Prima) 1000 - 4000w

Thickness of CuttingMS 20mmSS 10mmAL 8mm

Specifications

FeaturesØ Multi-angle and Multi-direction Flexible CuttingØ IPG Laser SourceØ ABB, Fanuc or Staubli Robot Arm AvailableØ Processing Radius up to 1.8m

Specifications

3D ROBOT LASER CUTTING MACHINE

Model 3D Robot

Laser Source (IPG) 200 - 500w

Processing Radius 1.5 - 1.8m

Thickness of Cutting

MS 3mm

SS 2mm

AL 1.5mm

Rapier Magician Trident

FARLEY PLASMA PORTFOLIO

Hercules Fabricator XRP

FeaturesØ 1.5m & 2m Cutting Width;Ø Up to 12m Cutting Length;Ø Siemens CNC Unit;Ø Hypertherm Plasma up to 260 amp,

Marking Systems and Touch ScreenController;

Ø All Siemens Servos and Drives;Ø Single-side Drive Rack & Pinion.

RAPIER

-HIGH QUALITY/RAPID PROCESSING FOR LIGHT SHEET

19

Ø Single-side Drive Rack & Pinion.

Specification

Model RapierProfiling speed Up to 20m/minRapid traverse to 30m/minMaterial thickness 0.5mm – 32mmAccuracy ± 0.3mmRepeatability ± 0.15mm

FeaturesØ 2.5m to 3.2m Cutting Width;Ø 3m to 50m Cutting Length;Ø Hypertherm Plasma up to 400 amp;Ø 5-axis Bevel Head; Oxy-fuel System;Ø Marking System;Ø BT30 CNC Drilling & Tapping Head;Ø All Siemens Servos and Drives; Siemens

MAGICIAN

-HIGH PERFORMANCE PROFILE CUTTING

20

Ø All Siemens Servos and Drives; SiemensCNC unit;

Ø Twin-side Drive Rack & Pinion.

Specification

Model MagicianProfiling speed Up to 20m/minRapid traverse to 30m/minMaterial thickness 0.5mm – 150mmAccuracy ± 0.3mmRepeatability ± 0.15mm

u HP Standardu HP Drillu HP Bevel

FeaturesØ 2.5m, 3.6 m up to 6m Cutting Width;Ø 3m to 70m Cutting Length;Ø Drill, Thick oxy-fuel Cutting to Process

Large Parts 24 Hours a Day, 7 Days aWeek;

Ø Operating in Sectors as Diverse asShipbuilding, Earthmoving, Mining andGeneral Heavy Fabricating;

TRIDENT

-HIGH VOLUME AND HEAVY DUTY FOR LARGET PLATE

21

General Heavy Fabricating;Ø Extremely Long Service Life and High

Output.Ø Dual Side Drive Rack & Pinion with

Optional Helical RackSpecification

Model TridentProfiling speed Up to 20m/minRapid traverse to 30m/minMaterial thickness 1mm to 250mmAccuracy ± 0.3mmRepeatability ± 0.15mmSpindle taper BT40

u High Performanceu HP Drillu HP Bevel

FeaturesØ 2.5m to 5m Cutting Width;Ø 3m to 50m Cutting Length;Ø This Machine is ideal for multi-processing

production parts that require medium sizeddrilling.

Ø Twin side drive Helical rack & twin pinion,backlash free gear box

HERCULES

-COMBINED CUTTING & DRILLING

22

Specification

HerculesProfiling speed Up to 20m/min Max drilling power 14.6kW (20hp)Rapid traverse To 50m/min Max spindle speed 4500 rpmAccuracy ± 0.15mm Max drill (insert) 38mmRepeatability ± 0.1mm Max tool diameter 65mmCutting widths 6mm – 150mm Max clamping thrust 8000NCutting length 3m to 50m Spindle taper BT40

Material thickness 6mm – 150mm Coolant systemHigh pressure

through spindle

u High Performance

FeaturesØ Next generation complete plate processing system combing the

very best cutting, marking, drilling and milling technologies.Ø Drill head independent of the main machine X & Y axis, creating

a 250mmx250mm clamped work envelop for continuous,uninterrupted machining.

Ø More than 20 XRPs are installled in U.S.A., China and Australia.

FABRICATOR XRP

-COMPLETE PLATE PROCESSING CENTER

SpecificationFabricator XRP

23

Fabricator XRPProfiling speed Up to 20m/min Max spindle speed 6000rpmRapid traverse To 50m/min Spindle torque 210.1Nm @ 1000rpmAccuracy ± 0.15mm Max drill (insert) 65mmRepeatability ± 0.1mm

Max tool diameter75mm all pockets full, 130mmalternate pocket emptyCutting width 2m to 5m

Cutting length 3m – 50mm Max clamping thrust 12000NMaterialthickness 6mm – 150mm Spindle taper BT40

Max drillingpower

27kW (36hp) @ 60% duty cycle; 30kW (40hp) for 30 min Coolant system

High pressure through spindle,external coolant & plate wash

Milling capacityUp to 350mmΦ whileclamped Drive system

Twin side drive Helical & twinpinion, backlash free gear box

LASER CUTTING SAMPLES

--- By DF3015, 2000 watt Fiber Laser, SS up to 8mm, CS up to 16mm

PLASMA CUTTING SAMPLES

--- By Trident Drill, 5-axis Full Bevel Head, with Hypertherm 400XD, CS up to 50mm

•Laser Source •Optics

•Machine Tool Movement System

•CNC System

CO SLAB-LASER ROFIN LASER SOURCE

Ø Small size and low maintenance cost

Ø Perfect beam quality (K-Factor > 0.9)

Ø No heat exchanger

Ø Lowest optical lens consumption

Ø Perfect thermal stability

Ø Lowest gas consumption , no need of

external gas supply

Ø No gas fow and no gas pollution

F4000——NEW GENERATION OF AXIAL FAST FLOW LASER SOURCE

ØHigh power supply: 400W

ØFast sheet cutting speed

ØMax. Cutting Thickness of CS: 20mm

ØMax. Cutting Thickness of AL: 8mm

ØMax. Cutting Thickness of SS: 12mmØMax. Cutting Thickness of SS: 12mm

ØMax. Cutting Thickness of Wood: 30mm

ØHigh stability , High-speed special module seamles integrating between laser source control software and FarleyLaserlab CNC system

FIBER LASER SOURCE

CNC SYSTEM

Flight Cutting

Marking

High-speed DrillingDatabase System

LeapfrogHigh-quality Corner Cut

Marking

StabilityGlobal Guarantee

Graph Display

Cutting Break Identify

HMI of SIEMENS 840 CNC System

Language Selection

Title

Cutting Route

Language Selection

Password Protection

Tool Coordinates

Database

Menu

Control Panel

CUTTING HEAD-SENSOR

CUTTING HEAD - AUTO FOCUS

CUTTING HEAD-ANTICOLLISION

PRECITEC

CUTTING HEAD-GROOVE CUTTING

Ø3 parts: A-axis, B-axis and cutting head

Ø5-axis Linkage control -- all angles groove cutting

EXTERNAL LIGHT PATH-USA II-VI LENS

Znse ZnseZnse

Direct Cooling Microscope Stand

EXTERNAL LIGHT PATH-APLANATISM

Advantages :

Ø Aplanatism – remain optical

path unchanged in wide-area

cutting

Ø Keep good cutting quality

Ø Moving rail of cutting machine Ø Moving rail of cutting machine

in line with optical path to

ensure stability of optical path

CNC SYSTEM-PLANE COMPENSATION

CUTTING TECHNOLOGY-DOUBLE NOZZLE

CS Cutting

CUTTING TECHNOLOGY-ANGLE QUALITY

Laser Science Park Of YunheHi-Tech Development Zone,Cangzhou, Hebei, P.R.ChinaPhone: 0086 317 8819937Fax: 0086 317 8819967 E-mail: [email protected]: cangzhouyunlong

Exporter & Manufacture

CHINA

HG Farley Laserlab Co.Pty.Ltd

INTERNATIONAL OFFICESMELBOURNE HG Farley Laserlab Co.Pty.Ltd

47-51 Export Drive, Brooklyn, Melbourne, Victoria3012 AustraliaPhone: 0061 3 9931 9300 Fax: 0061 3 9931 9301

HG Farley Laserlab USA4635 Colt Road, Rockford, IL 61109Phone: +1 815 847 1400 Fax: +1 815 847 1700

FARLEY ⃞ LASERLAB

MELBOURNEAUSTRALIA

ILLINOISU.S.A