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Factory Overhead
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Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Dec 19, 2015

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Page 1: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Factory Overhead

Page 2: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Manufacturing Overhead

Manufacturing Overhead

Job No. 1Job No. 1

Job No. 2Job No. 2

Job No. 3Job No. 3

Charge direct

material and direct labor

costs to each job as

work is performed.

Charge direct

material and direct labor

costs to each job as

work is performed.

Sequence of Events in a Job-Order Costing System

Direct MaterialsDirect Materials

Direct LaborDirect Labor

Page 3: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Calculating and Applying Overhead

1. Calculate a Predetermined Overhead Rate based on Budget Data

2. Charge Actual Overhead to the Overhead account

3. Calculate the applied amount of Overhead $$$$, charge to WIP

4. Post applied Overhead to the Manufacturing Overhead account (above) and WIP

5. Balance in Overhead account is equal to Over/Under Applied overhead

6. Transfer ending balance in Manufacturing Overhead out, leaving a ZERO balance in Manufacturing Overhead

Page 4: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Manufacturing costs that cannot be traced directly to specific units produced.

Manufacturing Overhead

Examples: Indirect labor and indirect materials and indirect manufacturing costs (rent, utilities, etc.)

Examples: Indirect labor and indirect materials and indirect manufacturing costs (rent, utilities, etc.)

Wages paid to employees who are not directly

involved in production work.

Examples: maintenance workers, janitors and

security guards.

Materials used to support the production process.

Examples: lubricants and cleaning supplies used in the automobile assembly plant.

Page 5: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

List of costs - BUDGETED:

Budgeted Costs

Direct mtls $ 1,500,000

Direct labor $ 380,000

Sales commissions $ 650,000

Salary of production supervisors $ 350,000

Salary of purchasing dept. $ 300,000

Indirect materials $ 50,500

Advertising expense $ 75,000

Training for production employees on new system $ 62,000

Training for accounting employees on new system $ 20,000

Rent (factory uses 75% of floorspace) $ 510,000

Utilities $ 100,000

Page 6: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

List of costs - BUDGETED:

Budgeted Costs

Direct mtls $ 1,500,000

Direct labor $ 380,000

Sales commissions $ 650,000

Salary of production supervisors $ 350,000

Salary of purchasing dept. $ 300,000

Indirect materials $ 50,500

Advertising expense $ 75,000

Training for production employees on new system $ 62,000

Training for accounting employees on new system $ 20,000

Rent (factory uses 75% of floorspace) $382,500 $ 510,000

Utilities – assume 75% as well. . . . $75,000 $ 100,000

Page 7: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Budgeted Cost Driver

• For this problem, assume a cost driver of Direct Machine Hours:

• Budgeted Machine Hours = 302,500 hours

• What is your Predetermined Overhead Rate?

Page 8: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

What do you do with Actual overhead?

Page 9: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

List of costs – ACTUAL, end of year:

Actual Costs

Direct mtls $ 1,490,000

Direct labor $ 370,000

Sales commissions $ 650,000

Salary of production supervisors $ 350,000

Salary of purchasing dept. $ 300,000

Indirect materials $ 50,000

Advertising expense $ 75,000

Training for production employees on new system $ 60,000

Training for accounting employees on new system $ 20,000

Rent (factory uses 75% of floorspace) $ 500,000

Utilities assume 75% as well. . . . $ 100,000

Page 10: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Do we use ACTUAL costs to apply Overhead to WIP?

• NO NO NO NO NO NO NO NO NO NO!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

Charge to Manufacturing Overhead instead – debit

How much and which accounts?

Page 11: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

List of costs – ACTUAL, end of year:

Actual Costs

Direct mtls $ 1,490,000

Direct labor $ 370,000

Sales commissions $ 650,000

Salary of production supervisors $ 350,000

Salary of purchasing dept. $ 300,000

Indirect materials $ 50,000

Advertising expense $ 75,000

Training for production employees on new system $ 60,000

Training for accounting employees on new system $ 20,000

Rent (factory uses 75% of floorspace) $375,000 $ 500,000

Utilities assume 75% as well. . . . $75,000 $ 100,000

Page 12: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Manufacturing Overhead

Mfg. OverheadActual Applied

$1,210,000

Page 13: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

How do you apply overhead?

Page 14: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Apply overhead to

each job using a

predeter-mined rate.

Apply overhead to

each job using a

predeter-mined rate.

Sequence of Events in a Job-Order Costing System

Direct MaterialsDirect Materials

Direct LaborDirect Labor

Job No. 1Job No. 1

Job No. 2Job No. 2

Job No. 3Job No. 3Manufacturing Overhead

Manufacturing Overhead

Page 15: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Actual amount of the allocation base such as units produced, direct labor hours, or machine

hours incurred during the period.

Actual amount of the allocation base such as units produced, direct labor hours, or machine

hours incurred during the period.

Based on estimates, and determined before the

period begins.

Based on estimates, and determined before the

period begins.

Application of Manufacturing Overhead

Overhead applied = POHR × Actual activity

Page 16: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

How much to Apply?

Tiger, Inc. has a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. expected to work 302,500 hours during the period but actually worked 290,000 machine hours during the period. How much should Tiger apply?

290,000 x $4 = $1,160,000

Page 17: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Mfg. OverheadWork in Process(Job Cost Sheet)

Direct

Materials

Overhead Applied

OverheadApplied to

Work inProcess

Direct LaborIndirect

Labor

Indirect Materials

Actual Applied

If actual and applied manufacturing overheadare not equal, a year-end adjustment is required.

If actual and applied manufacturing overheadare not equal, a year-end adjustment is required.

Job-Order System Cost Flows

Other Indirect Costs

Page 18: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Is it Over or Under Applied?

Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. expected to work 302,500 hours during the period but actually worked 290,000 machine hours during the period. Are you over or under applied? By how much?

Page 19: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Mfg. OverheadWork in Process(Job Cost Sheet)

1,190,000

Actual Applied

If actual and applied manufacturing overheadare not equal, a year-end adjustment is required.

If actual and applied manufacturing overheadare not equal, a year-end adjustment is required.

Job-Order System Cost Flows

1,190,000$1,210,000

Page 20: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Manufacturing Overhead

Mfg. OverheadActual Applied

$1,210,000 $1,190,00

$20,000 balance

Actual costs are Greater than Applied Rate:

Is this Over or Under Applied????

Page 21: Factory Overhead. Manufacturing Overhead Job No. 1 Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed.

Over/Under Applied

• Actual $$$ > Applied $$$ = Under Applied or Debit Balance (unfavorable, increases COGS when you adjust)

• Actual $$$ < Applied $$$ = Over Applied or Credit Balance (favorable, decreases COGS when you adjust)