Copyright © 2016 HCL Technologies Limited | www.hcltech.com Extending Value Creation Through IoT, Processes and People
Copyright © 2016 HCL Technologies Limited | www.hcltech.com
Extending Value Creation Through IoT, Processes and People
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IoT is Changing the Operational Foundation of Manufacturing Industry
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IoT is Transformative at the Intersection of Things, Data, Process and People
IoT begins with Things
Connect Things, to generate new Data
Analyse Data, generate insights, orchestrate Things, to Optimize Process
Optimize Process, to change People behaviour, improving productivity and
delivering greater value
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Internet of Things Made Real for Manufacturing
Select and light up dark assets
Determine data to be generated
Collect / analyze data to generate information / insights
Change processes to take action on insights
THINGS DATA PROCESS PEOPLE
Aircraft engines What is it? ID, spare-parts,
maintenance history
Where is it? Location
How is it? Vibration,
Temperature
Analyze data to answer: when
and where is it going to need
maintenance?
Generate info to answer: what
is needed to do the
maintenance?
Don’t wait till engine fails, and
scramble parts and people to
diagnose and fix
Optimize MRO process to
orchestrate right spare-parts,
skillsets at right place
TRUE VALUE OF IOT IS REALIZED WHEN TRANSFORMATION IS INCLUSIVE OF PROCESSES AND PEOPLE
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Predictive Maintenance Approach to Aerospace OEM
Client : NA based
Aerospace OEM
Big data based predictive analytics solutions leveraging real time sensor data
to improve service related planning and reliability performance.
Improvement in Current System to acquire, cleanse, harmonize, and analyze the enormous volume of data across multiple fleets of aircraft.
Legacy Maintenance Analytics solution takes between 30-90 days of time. Plan is to reduce same to 1 day using new technologies.
Business Challenge HCL Solution Solution Benefits
Using Agile project methodology and big data solutions HCL gathered insights from a combination of text and sensor data.
Enabled the predictive models, apprise decision makers on how to improve service-related planning and reliability performance.
Time reduction in analytics from 30 days to 1 day, consequently saving time in Flight test & FAA reporting
Business Impact
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Consolidated and Consistent Product Lifecycle Insight can reduce time to market and enhance product availability
Warranty
Product Development
Customer Experience
Manufact-uring
Research
New products
Product Enhancement
Marketing
End Of life
Initial Quality
Supply Chain
Predictive Maintenance
Production Optimization Product Availability
Customer Usage
Predictive Maintenance
Spare Parts Availability
Fixed Right First Time
Early Quality Warning
Campaign Management
Fraud Detection
Warranty Reserves
IoTPlatform
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Analytics is the Intelligence behind IoT
Data Science and Analytics are critical to extracting value from IoT “monetizing machine and sensor data”
Data Analytics are an integral part of IoT solutions. Examples include:
Industrial: Predictive Maintenance Transportation: Track & Trace Health Care: Remote Patient Monitoring Oil & Gas: Worker Safety
Analytics can be performed on data in real-time “Data in Motion” and in a batch mode on ”Data at Rest” in a database or data store
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Complexity of IoT Analytics will Increase over Time
Agile Analytics
Co
mp
lexi
ty &
Val
ue
fro
m Io
T A
nal
ytic
s
PredictiveMaintenance
SmartFactory
DigititalizedSupply Chain
Vibration
PressureRPM
Acceleration
Temperature
PredictiveMaintenance
FactoryAutomation
Worker Safety
WIP Track & Trace
SmartFactory
Raw material Track & Trace
ConnectedLogistics
Connected Customers &
Suppliers
Anomaly detection Thresholds & Alerts Events
Operations Optimization (e.g. OEE)
Operations Coordination (e.g. materials, labor)
Operational Efficiency improvement
Supply Chain Optimization (e.g., Demand & Supply)
Automated compliance management
Centralized global Supply Chain Coordination (risk; market demand; shortages, etc)
End-to-end real time visibility (assets, shipments, markets, customers, suppliers, etc)
Time
Stakeholders: Maintenance Engineer Equipment Manufacturer
Plant Manager Manufacturing VP
Supply Chain VP Manufacturing VP
CEO / COO SVP, Sales
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IoT Security: Challenge or Opportunity?
In an IT & OT environment, organizations need to build an integrated framework that involves following:1. Integrated security threat modelling 2. Individual layer specialized security approach3. Integrated security monitoring and analytics
Our IoT Security Reference Architecture
Data Security Device SecurityCommunication Security Application SecurityInfrastructure Security Secure Development & Testing
Secure Design
Manage Vulnerabilities
Risk & Updates
Identify Security Controls
Entity Identity Lifecycle
Management
Security Monitoring & Incident Response
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Convergence of Outputs creates true business value by generating Outcomes
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Output: Analytics can Predict the Probability of an Event
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Output: Track and Trace can locate Parts and required Skills
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Outcome: System uses combined Outputs to make a Solution Recommendation
In the case that the event is too severe, parts or resources are not readily available, or there is an issue with coordinating the movement of resources, the system would recommend a replacement aircraft based on the service needs.
Event modeling predicts high probability of an engine event causing a service interruption
System locates parts that are required for the repair.System locates technician(s) with required skills
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System would recommend optimized steps to coordinate movement of required parts and technical resources based on aircraft schedule, severity of predicted event, parts and technician location
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Extended Value from IoT occurs when…
The combining of multiple outputs from data visibility to creates a business outcome
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The intersection of Things, Data, Process, and People is created to provide insight
The organization establishes an Ecosystem that enables consistent, converged, and unified data for real-time and historical visibility across business units
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IoT is Transforming BusinessesIs your business ready?
$7 BILLION ENTERPRISE | 110,000 IDEAPRENEURS | 31 COUNTRIES