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EUROPEAN SHORTEUROPEAN SHORTEUROPEAN SHORT---COURSE ON QUALITY AND SAFETY OF FRESHCOURSE ON QUALITY AND SAFETY OF FRESHCOURSE ON QUALITY AND SAFETY OF FRESH---CUT PRODUCECUT PRODUCECUT PRODUCE
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT CUT PROCESSING LINES PROCESSING LINES
Dr. AlessandroDr. Alessandro TurattiTurattiTurattiTuratti S.r.l.S.r.l.
Monday, March 12th, 2007BARI
TURATTI:TURATTI:Innovative Innovative
TailorTailor--MadeMade SolutionsSolutions
MissionMissionMission
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINESEQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Turatti Turatti GroupGroup
••Turatti s.r.l. Turatti s.r.l. Cavarzere (Venice) - Italy
••Turatti Turatti FranceFranceAllonnes - France
••Turatti North Turatti North EuropeEurope GmbHGmbH-Kleve – Germany-The Netherlands
••Turatti North America Turatti North America Inc.Inc.Yorba Linda (Los Angeles) - USA
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
•• LionLion FoodTechFoodTech s.r.l. s.r.l. Cavarzere (Venice) - Italy
ConfindustriaConfindustria AwardsAwards forforExcellenceExcellence
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
TopicsTopics
PreliminaryPreliminary NotesNotesTrimmingTrimming and and foreignforeign bodiesbodies removalremovalWasherWasherTreatment/Treatment/InfusionInfusionDryerDryerDewateringDewateringCoolingCoolingMixingMixingFreshFresh--CutCut FruitFruit
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Area Area SeparationSeparation
LOW CARE(LOW RISK)
TRIMMING
HIGH CARE (HIGH-RISK)
CUTTING- WASHING – DEWATERING –PACKAGING
FINISHEDPRODUCTSHIPPING
RAWMATERIALARRIVAL
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Area Area SeparationSeparation
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Boot-washer
Area Area SeparationSeparation
Hand-washer
Ozonated hand-washer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FlowFlow DiagramDiagram: : TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGINGPACKAGING
• Less operators• Manual/automatic
feeding• No visual selection
AutomaticAutomatic TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
AutomaticAutomatic TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
AutomaticAutomatic TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
ManualManual TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
ManualManual TrimmingTrimming
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
WasteWaste removalremoval systemsystem
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““FieldField coredcored lettucelettuce””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““FieldField coredcored lettucelettuce””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““FieldField coredcored lettucelettuce””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““FieldField coredcored lettucelettuce””
CourtesyCourtesy RaytecRaytec
OpticalOptical SorterSorter
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Metal Metal DetectorDetector
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PatentedPatented ““VV--ForceForce”” TurattiTuratti
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PatentedPatented ““VV--ForceForce”” TurattiTuratti
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
ROOTS
Florida – Sugarcane
COTILEDONS
California
PatentedPatented ““VV--ForceForce”” TurattiTuratti
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
ForeignForeign BodiesBodies OriginOrigin
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FieldField …………....………………..……………………7070/80%/80%PlantPlant…………………… ………………………………20/30%20/30%OthersOthers…………..…………..………………………………...10%.10%
SourceSource: : ReadyReady PacPac Produce (Brian Produce (Brian ZomorodiZomorodi) 2006) 2006
FlowFlow DiagramDiagram: Cutting: Cutting
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGINGPACKAGING
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CourtesyCourtesy UrschelUrschel
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Cutting and Cutting and slicingslicing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Maxwell Chase Tomato TrayMaxwell Chase Tomato Tray
•• Alternative Alternative toto bladesblades((waterjetwaterjet, , ultrasonicultrasonic,,……))
•• FlexibleFlexible systemssystems
Cutting and Cutting and slicingslicing: : trendstrends
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Peeling: AbrasivePeeling: Abrasive
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Peeling: AbrasivePeeling: Abrasive
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Peeling: AbrasivePeeling: Abrasive
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FlowFlow DiagramDiagram: : WashingWashing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGING/OTHERSPACKAGING/OTHERS
WashingWashing
••RemoveRemove ForeignForeign BodiesBodies••Reduce Reduce bacteriogicalbacteriogical
loadload••LowerLower temperature of temperature of
the the productproduct
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING CUT PROCESSING LINESLINES
WashingWashing:: MeansMeans of of disinfectiondisinfection
••ChemicalChemical ((chlorinechlorine))••PhysicPhysic (U.V. light)(U.V. light)••MechanicalMechanical ((FiltersFilters))••CombinationCombination
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
TodayToday’’s s challengechallenge
ReplacementReplacement of of ChlorineChlorine
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““CompactCompact”” WasherWasher
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
ProductProduct
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““NiagaraNiagara”” CascadeCascade WasherWasher
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““NiagaraNiagara”” CascadeCascade WasherWasher
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““VeneziaVenezia”” BlowingBlowing WasherWasher
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““VeneziaVenezia”” BlowingBlowing WasherWasher
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
BugsBugs removalremoval
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
OthersOthers: : PipesPipes -- FlumesFlumes
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
OthersOthers: : DrumDrum -- CratesCrates
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
TreatmentTreatment//InfusionInfusion
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FlowFlow DiagramDiagram: : DryingDrying
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGINGPACKAGING
AutomaticAutomatic SpinSpin DryersDryers
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““NextraNextra”” AutomaticAutomatic SpinSpin DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““JumboJumbo”” SpinSpin DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
DewateringDewatering SystemSystem
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
DewateringDewatering SystemSystem
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
HybridHybrid DewateringDewateringSpinSpin DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CompactCompact Air Air DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CompactCompact Air Air DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
AirAir DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““MistralMistral”” Air Air DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
““MistralMistral”” Air Air DryerDryer
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Air Air DryerDryer VS VS SpinSpin DryerDryer
SpinSpin DryerDryer. . MechanicalMechanical DamagesDamages. . DiscontinuityDiscontinuity in the majority of the in the majority of the modelsmodels. . ReducedReduced RoomRoom
Air Air DryerDryer. Best . Best dryingdrying levellevel. . ““Fine Fine TuningTuning”” -- ExactExact. . ContinuousContinuous. . LargeLarge sizessizes
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CoolingCooling: : ““PolarPolar WindWind””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CoolingCooling: : ““PolarPolar WindWind””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CoolingCooling: : ““PolarPolar WindWind””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CoolingCooling: : ““PolarPolar WindWind””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
DevelopedDeveloped withwith Air LiquideAir Liquide
FlowFlow DiagramDiagram: : PackagingPackaging
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESSPROCESS
TRIMMINGTRIMMING
CUTTING - PEELINGCUTTING - PEELING
WASHING - TREATMENTWASHING - TREATMENT
DEWATERING - DRYINGDEWATERING - DRYING
PACKAGINGPACKAGING
ToTo the the packagingpackaging machinemachine
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CourtesyCourtesy IntraloxIntralox
ToTo the the packagingpackaging machinemachine
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
CourtesyCourtesy IntraloxIntralox
ToTo the the packagingpackaging machinemachine
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
MixingMixing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
MixingMixing
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : anan overviewoverview
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : receivingreceiving
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : ““lowlow carecare””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : disinfectiondisinfection
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : ““high carehigh care””
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: Cutting: Cutting
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: Treatment: Treatment
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
FreshFresh--CutCut FruitFruit: : PackagingPackaging
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
•• HigherHigher standard standard sanitarysanitarydesigndesign
••More More automationautomation••ForeignForeign bodiesbodies removalremoval••Alternative Alternative toto ChlorineChlorine
••LongerLonger shelfshelf--lifelife••LessLess water water consumptionconsumption
TrendsTrends
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
JoinJoin UnitedUnited FreshFresh !!
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
http://www.unitedfresh.org/http://www.unitedfresh.org/
ManyMany ThanksThanks ForFor YourYourAttentionAttention!!
AnyAny QuestionQuestion ??
Dr. AlessandroDr. Alessandro TurattiTuratti
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
Turatti Turatti SrLSrLTuratti Turatti SrLSrLViale Regina Margherita 42Viale Regina Margherita 4230014 30014 CavarzereCavarzere (VE) (VE) -- ItalyItalyTel. +39 0426 310731Tel. +39 0426 310731Fax +39 0426 310500Fax +39 0426 310500EE--mail: [email protected]: [email protected]
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
TurattiTuratti NorthNorth AmericaAmerica
24835 E. La Palma G24835 E. La Palma GCA 92887 USACA 92887 USAPhPh. (714) 345. (714) 345--60356035Fax (866) 632Fax (866) 632--20252025EE--mail: info@turattimail: [email protected]
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
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