ENI 750 BILL OF MATERIAL UNIT S/N__________ DESCRIPTION MANUFACTURER PART NO. QTY/U NIT CERTIFICATIONS S/N KATOLIGHT PROVIDED MATERIAL Engine/Generating Set Katolight ENRD750FRY4 1 Generator Marathon 573RSL4032 1 UL, CSA Digital Voltage Regulator Marathon DVR2000E 1 ULR, CSA, CE Governor System Barbar Colman DYN1-10656-000-0-24 1 Digital Genset Controller Katolight KDGC-2000 1 ULR, CSA Circuit Breaker Katolight TKMA322100WL 1 UL, CSA Battery Rack Katolight 204-169 1 N/A Water Heater Katolight CL140210-000 2 CSA ALPHA PROVIDED MATERIAL ENCLOSURE Outdoor Sound Enclosures (60 & 69 dBA) Alpha Power Systems N/A 1 Exhaust System Silencer Style 1 EM Products DHK, 12"x86"DIAx22"H 1 N/A Silencer Style 2 EM Products DHK, 12"x86"DIAx22"H 1 N/A Flex Connector EM Products FL10-19MIT-08 1 N/A Silencer Outlet Extension EM Products EXT-12-24 1 N/A Rain Cap EM Products RC-000646 1 N/A Rain Guard EM Products RGS-12 1 N/A Bolts, Nuts and Gasket EM Products BNG-10 1 N/A Misellaneous Bolts, Nuts and Gasket EM Products BNG-12 1 N/A Vibration Mounts Isolation Technology CK2-S8-2600 10 N/A Sheet Metal Wall Panels Wymore as req'd N/A Sheet Metal Roof Beams Wymore as req'd N/A 4.0" x 4.0" Square Structural Channel as req'd N/A 2.0" x 2.0" x 0.25 Angle Iron as req'd N/A Perforated Steel Liner Sheets as req'd N/A Wall and Ceiling Insulation - 4" Thinkness as req'd N/A Fixed Louver - Intake Ventex 2435-4 78"W x 96"H x 4"D 1 N/A Fixed Louver - Exhaust Ventex 2415-4 78"W x 96"H x 4"D 1 N/A Motorized Dampers Ventex Model 3160 78"W x 96"H x 4"D 2 N/A Damper Motors Belimo AF120 4 UL, CSA N/A Damper Hardware Belimo 4 N/A Sound Attenuator Packs Kinetics 78"W x 96"H x 72"D 2 N/A Sound Attenuator Packs (add for 60 dBA) Kinetics 78"W x 96"H x 36"D 2 N/A 14 and 12 Gauge Sheet Galvaneal N/A Sub-base Fuel Tank(w/NYC cert.) Sauk Technologies UCTSC-1100 1 UL, NFPA, NYC N/A Fuel level switches Gems LS1700 3 UR Fuel fill alarm box APS 1 Nuts, Bolts and Screws as req'd N/A CERTIFICATION CODES UL - UL LIsted Component, ULR - UL Recognized Component, CSA - CSA Certified Component, CE - CE Marked Component, NYC - meets NYC code, NFPA - meets NFPA code
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ENI 750 BILL OF MATERIAL UNIT S/N QTY/U … MANUFACTURER PART NO. ... Sound Attenuator Packs Kinetics 78"W x 96"H x 72"D 2 N/A ... GENERATOR A.C. Generator Brushless design
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Outdoor Sound Enclosures (60 & 69 dBA) Alpha Power Systems N/A 1Exhaust SystemSilencer Style 1 EM Products DHK, 12"x86"DIAx22"H 1 N/ASilencer Style 2 EM Products DHK, 12"x86"DIAx22"H 1 N/AFlex Connector EM Products FL10-19MIT-08 1 N/ASilencer Outlet Extension EM Products EXT-12-24 1 N/ARain Cap EM Products RC-000646 1 N/ARain Guard EM Products RGS-12 1 N/ABolts, Nuts and Gasket EM Products BNG-10 1 N/AMisellaneousBolts, Nuts and Gasket EM Products BNG-12 1 N/AVibration Mounts Isolation Technology CK2-S8-2600 10 N/ASheet Metal Wall Panels Wymore as req'd N/ASheet Metal Roof Beams Wymore as req'd N/A4.0" x 4.0" Square Structural Channel as req'd N/A2.0" x 2.0" x 0.25 Angle Iron as req'd N/APerforated Steel Liner Sheets as req'd N/AWall and Ceiling Insulation - 4" Thinkness as req'd N/AFixed Louver - Intake Ventex 2435-4 78"W x 96"H x 4"D 1 N/AFixed Louver - Exhaust Ventex 2415-4 78"W x 96"H x 4"D 1 N/AMotorized Dampers Ventex Model 3160 78"W x 96"H x 4"D 2 N/ADamper Motors Belimo AF120 4 UL, CSA N/ADamper Hardware Belimo 4 N/ASound Attenuator Packs Kinetics 78"W x 96"H x 72"D 2 N/ASound Attenuator Packs (add for 60 dBA) Kinetics 78"W x 96"H x 36"D 2 N/A14 and 12 Gauge Sheet Galvaneal N/ASub-base Fuel Tank(w/NYC cert.) Sauk Technologies UCTSC-1100 1 UL, NFPA, NYC N/AFuel level switches Gems LS1700 3 URFuel fill alarm box APS 1Nuts, Bolts and Screws as req'd N/A
CERTIFICATION CODESUL - UL LIsted Component, ULR - UL Recognized Component, CSA - CSA Certified Component, CE - CE Marked Component, NYC - meets NYC code, NFPA - meets NFPA code
ENI 750 BILL OF MATERIAL UNIT S/N__________
DESCRIPTION MANUFACTURER PART NO.QTY/U
NIT CERTIFICATIONS S/NPiping and Fittings as req'd N/AFill Cap 1 N/AHigh Pressure Hose and Swag Fittings as req'd N/ADoor Handles and Fittings as req'd N/A6" pressure relief vent cap Sauk Technologies 2160 2
ELECTRICAL HARDWARE
Load Center, Class 1130, Indoor, 25KAIC, 125 AF Main Breaker, 120/208 VAC SQ D QO330MQ125 1 UL
22 KAIC, 15A, 3P Breaker SQ D QO315VH as req'd UL, CSA N/A22 KAIC, 20A, 3P Breaker SQ D QO320VH as req'd UL, CSA N/A22 KAIC, 30A, 3P Breaker SQ D QO330VH as req'd UL, CSA N/A22 KAIC, 15A, 1P Breaker SQ D QO115VH as req'd UL, CSA N/A22 KAIC, 20A, 1P Breaker SQ D QO120VH as req'd UL, CSA N/ASeal Tight Conduit and Fittings as req'd N/ARigid Conduit and Fittings as req'd N/AI-Beam Conduit Hanger as req'd N/ATerminal Blocks Wago as req'd N/AEnd Plates Wago as req'd N/AJumpers Wago as req'd N/A Earth/Gnd Terminal Blocks Wago as req'd N/ASticky Blocks as req'd N/AStart/Control Battery Battery Plus 8DA 4 N/ABattery Charger Sens FC-24-20-2031U 1 ULBattery Box NOCO Marine HM484 4Male Battery Terminal, Crimp Style as req'd N/AFemale Battery Terminal, Crimp Style as req'd N/ACamlock Connector, Female, Set Screw Camlock Crouse-Hinds E1016-1700, BLK, PHA 4 UL, CSA N/ACamlock Connector, Female, Set Screw Camlock Crouse-Hinds E1016-1702, RED, PHB 4 UL, CSA N/ACamlock Connector, Female, Set Screw Camlock Crouse-Hinds E1016-1705, WHT, PHC 4 UL, CSA N/ACamlock Connector, Female, Set Screw Camlock Crouse-Hinds E1016-1700, BLU, NEUT. 4 UL, CSA N/ACamlock Connector, Female, Set Screw Camlock Crouse-Hinds E1016-1704, GRN, GND. 4 UL, CSA N/ACamlock Connector - Cover Camlock Crouse-Hinds A-100602-1 1 N/AInterior lights, switches, and receptacles as req'd N/APower Cable General Cable as req'd UL, CSA N/AOther control & electrical wire as req'd per NEC code N/A
CERTIFICATION CODESUL - UL LIsted Component, ULR - UL Recognized Component, CSA - CSA Certified Component, CE - CE Marked Component, NYC - meets NYC code, NFPA - meets NFPA code
D750F*Y4 680 kW @ 60 Hz. Prime Power
► Katolight’s commitment to quality has been an industry standard since 1952
► Katolight specializes in custom designing any application to meet the most difficult specifications
► Each and every unit is factory tested. This can eliminate costly startup and installation delays
► Katolight supplies a broad range of accessories to match any requirement worldwide
► Katolight generator sets come standard with a 2 year, 1500 hour limited warranty
► Optional warranty periods are also available, contact factory for details
► This model accepts 100% of nameplate rating, per NFPA 110
► This engine is EPA Tier I certified
750 kW @ 60 Hz. Stand-By Power
D750FRY4_05-05
Diesel T1
Model # Volts Hz Phase Power Factor
Standby Ratings Prime Ratings Connection
Amps kW/kVA Amps kW/kVA
D750FRY4 277/480 60 3 0.8 1128 750/937.5 1022 680/850 12 LEAD HI WYE
Drawing above for illustration purposes only, based on standard open power 480 volt generator. Lengths may vary with other voltages.
STANDARD EQUIPMENT
D750F*Y4 Diesel Gen-Set
ENGINE TECHNICAL DATA 60 Hz Model:.................................................................................................................... S12A2-Y1PTA-1 Type: ............................................................................................................................ 4-Cycle Aspiration: ......................................................................................................Turbocharged Aftercooled Cylinder Arrangement: (Number, inline, V, etc.) ...............................................................12-V Displacement - Cu. In. (lit) .........................................................................................2,071 (33.9) Bore - in. (cm) x stroke - in. (cm)....................................................................... 5.91 (15.0) x 6.3 (16.0) Compression Ratio: ....................................................................................................... 15.3:1 Rated RPM..................................................................................................................... 1800 Rating Standby Prime BMEP: psi (kPa) .............................................................................256 (1,765) ............................................234 (1,613) Maximum Power at Rated RPM - bhp(kW)......................................1,207 (900) ............................................1,099 (820)
INSTALLATION DATA * Exhaust System
Gas Temp. (Stack): °F (°C) .................................................. 820 (438) ................................................686(363) Gas Volume at Stack Temp.: CFM (m3/min)................................7,353 (208) ............................................6,980 (198) Maximum Allowable Back Pressure: in. H20 (kPa)........................................... 23.6 (5.9)............................................... 23.6 (5.9)
Cooling System Ambient Capacity of Radiator: °F (°C)........................................ 100 (38) ................................................. 100 (38) Maximum Allowable Static Pressure on Rad. Exhaust: in. H2O (kPa)................................... 0.5 (0.12) ............................................... 0.5 (0.12) Water Pump Capacity: gpm (lit/min)............................................291 (1,100) ............................................291 (1,100) Heat Rejection to Coolant: BTUM (kW).......................................33,740 (593)...........................................29,987 (527) Heat Radiated to Ambient: BTUM (kW)........................................7,316 (129) ............................................6,481 (114)
Air Requirements Aspirating: CFM (m3/min) ....................................2,912 (82) ..............................................2,600 (74) Air Flow Required for Rad. Cooled Unit: CFM (m3/min)................................. 40,267 (1,140) ....................................... 40,267 (1,140) Air Flow Required for Heat Exchanger/Remote Rad. based on 20°F Rise: CFM (m3/min).................................20,322 (575)...........................................18,003 (510)
Fuel Consumption: At 100% of Power Rating: gal/hr (lit/hr)....................................64.9 (246) ..............................................59.8 (226)
At 75% of Power Rating: gal/hr (lit/hr)....................................49.8 (189) ..............................................45.7 (173) At 50% of Power Rating: gal/hr (lit/hr)....................................33.1 (125) ..............................................31.6 (120)
Sound Level Data ■ Sound level at: Full Load No Load Full Load No Load 23 ft (7m) opu w/ critical grade muffler (dBA) .......................92 ................................ 90 .............................91 ........................ 90 23 ft (7m) Sound Attenuated Enclosure (dBA) .....................88 ................................ 86 .............................87 ........................ 86
Dimensions & Weight Length: in. (cm).......................................................155 (394) Width: in. (cm) .........................................................63 (160) Height: in. (cm) .........................................................83 (211) Weight (dry): lb. (kg) ........................................ 13,550 (6,146)
Liquid Capacity Total oil system: gal (lit) ...........................................31.7 (120) Engine jacket water capacity: gal (lit) .......................26.4 (100) System coolant capacity: gal (lit).................................68 (257)
Electrical System Electric volts DC .................................................................. 24 Cold cranking Amps under 0°F (-17.8°C) ........................................................ 1,250
Fuel System Fuel Supply Connection Size: ................................. 3/4” NPT Fuel Return Connection Size: ................................. 3/4” NPT Maximum Fuel Lift: ft (m) ............................................. 3 (1) Recommended Fuel:.............................................Diesel #2 Total Fuel Flow: gal/hr (lit/hr).................................166 (630) Remote Radiator System Connection sizes: Jacket water radiator inlet in. (cm)...........................4 (10.2) Jacket water radiator outlet in. (cm) .........................4 (10.2) Static head allowable above engine: ft H2O (kPa) ..................................32.8 (98)
*Installation data based on 480 volt, 60 HZ. application and open power unit.
■ For sound level readings with other enclosures, please contact factory.
Sound level data acquired per Test Method SAE J1074. Installation factors and site conditions can affect sound levels. Deration Factor: Altitude: Derate: 2.5% per 984 ft (300m) above 4,921 ft (1,500 m). Temperature: Derate: 4% per 18oF (10oC) above 104oF (40oC)
Control Panel ** NOTE: #45 series control panel is standard on all units,
see page 2 of spec sheet for standard features. o Model #45 Series Control Panel Options
o Emergency stop button o Alarm buzzer with silencing switch o Auxiliary relay for dry contacts (2 max.) o A separate low water level light is optional o Hooded panel lights (2) and on/off switch o NEMA 12 Panel Face o Additional LED lights (4 max.) One or two of the following conditions may be indicated:
□ unit not in auto □ low fuel level □ low water level □ low water temp. □ EPS supplying load □ pre-alarm oil □ pre-alarm temp. □ charger malfunction
o Model #50 Series Control Panel STANDARD FEATURES: same as #45 series control panel except for these added features:
o Hooded panel lights (2) and on/off switch o 4 Engine shutdowns o 12 light engine control package meeting NFPA-
110 requirement o Repetitive alarm buzzer and silencing switch o Light and alarm press to test
#50 SERIES OPTIONS o Emergency stop button o Additional space for one 31/2 meter o Auxiliary relay for dry contacts (2 max.) o A separate low water level light is optional o Additional LED lights (4 max.) One to four additional conditions may be indicated: customer to specify o NEMA 12 Panel Face
o Model #60 and #80 Series Custom Control Panels It may be necessary to use a 60 or 80 series control
panel on certain units where numerous options are required.
o Microprocessor Control Panel – KDGC
GEN-SET OPTIONS Cooling System
o Remote Radiator o High Ambient Radiator o Heat exchanger Cooling o Radiator Duct Flange
Fuel System o Fuel Water Seperator o Day Tank o Above Ground Fuel Tank o Auxillary Fuel Pump o Sub-Base mounted Fuel Tank
o Single Wall o Double Wall o UL Listed
Exhaust System o Residential Grade Muffler o Critical Grade Muffler o Hospital Grade Muffler o Rain Cap
Engine Electrical System
o Battery o Lead-Acid o Nicad
o Battery Warmer Plate o Battery Rack o Battery Charger
o Automatic o Trickle o Mounted & Wired
Generator o Main Line Circuit Breaker
o Shunt trip o Auxiliary switch
o PMG Excitation & DVR 2000 Regulator o Space Heaters 120/240 volt o Special Testing o Additional Temperature Rise Generators Available (80°C, 105°C, & 130°C)
Additional Optional Equipment o Spring vibration isolators o Oil Drain Extension o Enclosures
o Sound Attenuated o Weather Proof o Aluminum o Interior lights AC or DC o Floor Plate
o Jacket Water Heater o Crankcase Oil Heater o Trailer Mounting o Remote Annunciator o 12 Light Annunciator
o Flush Mounted o Surface Mounted o 4 additional lights, if needed
o Export Boxing o Warranties
o 2 Year o 5 Year
o Operating instructions under plexi-glass o Service indicator light
D750F*Y4 Diesel Gen-Set
Materials and specifications subject to change without notice.
Time Constant 0.127 sec. 428.1a T''d Subtransient Short Circuit -- Full load current 1052 amps
Time Constant 0.009 sec.430.1a T'do Transient Open Circuit -- Minimum Input hp required 994.4
Time Constant 1.67 sec. 94.4%432.1a Ta Short Circuit Time
Constant of Armature Winding 0.015 sec. -- Full load torque 2900 Lb-ft
(3) Excitation support system or PMG required to sustain short circuit currents. Data rev. : 06/01/92* Voltages refer to wye (star) connection, unless otherwise specified. Version : 2001.2