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Jurnal Tribologi 19 (2018) 1-18 Received 25 November 2017; received in revised form 27 July 2018; accepted 20 September 2018. To cite this article: Chikezie and Ossia (2018). Enhancing the tribological properties of biodegradable oils by organic additives under extreme conditions. Jurnal Tribologi 19, pp.1-18. © 2018 Malaysian Tribology Society (MYTRIBOS). All rights reserved. Enhancing the tribological properties of biodegradable oils by organic additives under extreme conditions Akobuche W. Chikezie, Chinwuba Victor Ossia * University of Port Harcourt, 34 Habour Road, Portharcourt, 500272, Portharcourt, NIGERIA. * Corresponding author: [email protected] KEYWORD ABSTRACT Enhancement Characteristics Biodegradable Extreme condition Additive This study explores the enhancement of the lubricating characteristics of certain biodegradable oils such as palm- oil (Elaeis guineensis L.) and coconut oil (Cocos nucifera), relative to non-additive mineral lubricant under extreme conditions; the viscosity was measured according to ASTM D445 standards, test results proved mineral oil as having the highest viscosity, while the vegetable oils have the highest Viscosity Index. The wear and friction were measured using a pin-on-disc tribo-system according to ASTM G99-05 standards, while the four-ball machine was used according to ASTM D 2783 standards, to measure extreme pressure characteristics of the lubricants. After the enhancement of the bio-lubricants with a combination of red onions (Allium caepa L. var Tropeana) and Garlic extracts (Allium Sativum L.), the vegetable oils performed better than the mineral oil under extreme conditions, with coconut oil having the most superior extreme behaviors over other lubricants by sustaining the highest temperature of 240.50 0 C and 160.30 seconds duration at 800Kgf. Minitab 16 was engaged to ascertain which of the predictors were more statistically significant on the responses; surface plots were used to evaluate relationships between the three variables at once and linear regression equations were used to correlate the input variables (load and speed) and the response (COF).
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Page 1: Enhancing the tribological properties of biodegradable ... · oil (Elaeis guineensis L.) and coconut oil (Cocos nucifera), relative to non-additive mineral lubricant under extreme

Jurnal Tribologi 19 (2018) 1-18

Received 25 November 2017; received in revised form 27 July 2018; accepted 20 September 2018.

To cite this article: Chikezie and Ossia (2018). Enhancing the tribological properties of biodegradable oils by organic

additives under extreme conditions. Jurnal Tribologi 19, pp.1-18.

© 2018 Malaysian Tribology Society (MYTRIBOS). All rights reserved.

Enhancing the tribological properties of biodegradable oils by organic additives under extreme conditions Akobuche W. Chikezie, Chinwuba Victor Ossia *

University of Port Harcourt, 34 Habour Road, Portharcourt, 500272, Portharcourt, NIGERIA. *Corresponding author: [email protected]

KEYWORD ABSTRACT

Enhancement Characteristics Biodegradable Extreme condition Additive

This study explores the enhancement of the lubricating characteristics of certain biodegradable oils such as palm-oil (Elaeis guineensis L.) and coconut oil (Cocos nucifera), relative to non-additive mineral lubricant under extreme conditions; the viscosity was measured according to ASTM D445 standards, test results proved mineral oil as having the highest viscosity, while the vegetable oils have the highest Viscosity Index. The wear and friction were measured using a pin-on-disc tribo-system according to ASTM G99-05 standards, while the four-ball machine was used according to ASTM D 2783 standards, to measure extreme pressure characteristics of the lubricants. After the enhancement of the bio-lubricants with a combination of red onions (Allium caepa L. var Tropeana) and Garlic extracts (Allium Sativum L.), the vegetable oils performed better than the mineral oil under extreme conditions, with coconut oil having the most superior extreme behaviors over other lubricants by sustaining the highest temperature of 240.500C and 160.30 seconds duration at 800Kgf. Minitab 16 was engaged to ascertain which of the predictors were more statistically significant on the responses; surface plots were used to evaluate relationships between the three variables at once and linear regression equations were used to correlate the input variables (load and speed) and the response (COF).

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1.0 INTRODUCTION Because of the need to preserve the environment and the global demand for biodegradable

lubricants, automobile industries are now investing huge resources in response to this demand (Li et al., 2017). Bio-lubricants are still been investigated as potential sources of eco-friendly lubricants but are hampered by low thermal and oxidative stability (Fox et al., 2004).

The surface interact of engineering members leads to friction and this causes wear and dissipation of heat energy, as a result, lubrication becomes inevitable. Wear is one of the challenges encountered in the industry and it costs about 4 % of gross national product (Kumar and Wani, 2017). As a result, efforts are made to minimize wear of tools and engineering members (Haque and Sharif., 2001). For decades, mineral lube has been the main source of lubrication, but the risk it poses on the eco-system makes it very important to discontinue it, and possibly replace with an environmental base-stock. The urgent need for environmentally friendly lubricant cannot be over-emphasized; hence, vegetable lube can serve as a major source. Biodegradable oil is a product from plant (Egbuna et al., 2013), and if correctly prepared with good anti-oxidants, can have equivalent or even better physicochemical and tribological characteristics when compared with the conventional mineral base stock. As a result of growing concern of hazardous impact, the conventional mineral lube poses on the environment, it makes it inevitable to phase it out, and possibly replace with vegetable base-stock that is biodegradable and eco-friendly is not just important, but very urgent (Ossia et al., 2008; Ossia et al., 2009). This to a large extent will mitigate the effect of toxic gas that is been injected into the atmosphere by the activities of multinationals into oil exploration and exploitation.

In all the scientific literatures carried out in this work, it was found that vegetable oils have the potentials of a lubricant, both in pure and in mixture with additives. Studies on the Analyses of Tribological Properties of Castor Oil with Various Carbonaceous Micro- and Nano-Friction Modifiers proved that castor oil has tribological properties superior to the mineral gear oil (Bhaumik et al., 2017). Studies on a comparative experimental analysis of tribological properties between commercial mineral oil and pure castor Oil using Taguchi method in boundary lubrication regime proved that castor oil has high biodegradability, superior lubricity, low COF etc. (Bhaumik and Pathak, 2016). Investigations on the predominant fatty acid in Jatropha curcas L, it was found that oleic acid which has high oxidative stability is the predominant fatty acid in Jatrohpa curcas L , and hence, has potential alternative to mineral oil (Purabi et al., 2013). In the investigations of the free fatty acid in oil rubber tree seed, it was observed that oleic and linoleic acids are the major free fatty acid in the oil, hence, it gives it, its high lubricity (Aravind et al., 2015). Studies carried out on the oxidative stability of castor oil, proved that the oxidative stability of castor oil can be activated by a vegetable antioxidant (Mercedes et al., 2016). A research work was conducted on the Influence of degumming process on tribological behavior of soybean oil; results obtained confirmed soybean oil as having a better tribological behavior (Constantin et al., 2015).

This paper compares the tribological properties of certain biodegradable oils and a mineral oil under extreme pressure conditions. Results obtained agreed with those of the scientific literatures reviewed in this work.

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2.0 EXPERIMENTAL PROCEDURE 2.1 Preparation and extraction of the vegetable oils

Chemical method of oil extraction was used with soxhlet extractor and normal hexane as the solvent. 100grams of the samples were introduced into various 500ml beaker and a 100ml of the normal hexane gently introduced respectively, then the mixture was charged into soxhlet, every connection was perfected to ensure air tight. The entire set-up gripped up with a clamp and is kept on the mantle. Heating was kept on till complete evaporation of normal hexane, which is about 650C, the oil was given the necessary time to cool, after cooling, the oil was removed from the receiver and introduced into the flask for measurement. 2.2 Determination of FFA and total acid number

To calculate the FFA of the oil samples, chemical titration methods were adopted, using NaOH as an alkali to neutralize the FFA content of the fat according to Yan et al. (2018) and Henry (2011).

𝐹𝐹𝐴 (%) = 𝑉 𝑥 𝑀 𝑥 𝑀𝑟

10 𝑤

(1)

𝑇𝑜𝑡𝑎𝑙 𝑎𝑐𝑖𝑑 𝑛𝑢𝑚𝑏𝑒𝑟 = 2 𝑥 𝐹𝐹𝐴 (2)

Where, FFA is Free Fatty Acid, V is the volume of NaOH solution used, M is the molarity of NaOH Mr is the molar mass of the oil sample and w is the mass of oil sample 2.3 Determination of viscosity

Viscosity is the degree of the inherent resistant of a fluid against flow. The glass capillary method was used according to ASTM D445-17a standards to measure the viscosity of each of the oils. 2.4 Determination of viscosity index (VI)

The Dean-Davies method was used according to (ASTM D2270) standards to calculate the Viscosity Index:

𝑉1 = 𝐿 − 𝑈

𝐿 − 𝐻 𝑥 100

(3)

Where, U is the viscosity of oil at 40°C, while L and H are the corresponding values of the reference oils at 40°C and 100°C. 2.5 Extreme pressure test

Extreme behavior of the lubricants was investigated in a four-ball machine (Model: TE82/5785 Plint and Partners, UK) according to ASTM D 2783 standards with three steel balls of the same size and metallurgy (Cr. Alloy steel material, Young’s modulus 208 GPa, hardness of 60 Hvc, poison ratio of 0.3) with 4 x 12.7 mm diameter. Vegetable oils being tested are locked up in a test cup together with the three steel balls. A fourth steel ball that is held in place in a rotating chuck is placed on top of the three steel balls locked in the test cup (Figure 1). The fourth steel

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ball rotates at increasing loads until welding of the steel balls occur, in formulations similar to the work of Aiman and Syahrullail (2017). Instead of mixing mineral oil base-stocks with refine, bleached and deodorized (RBD) palm oleine like Aiman and Syahrullail (2017), biodegradable oil base-stocks were mixed with doses of organic anti-oxidants in this study. Besides, Farhanah and Syahrullail (2016) performed similar studies with palm stearin vegetable oil base-stocks using doses of inorganic Zinc Dalkyl Dithiophosphates (ZDDP) additives. Thus, to determine the lubrication regime, the Hamrock and Dowson equation was used to calculation the minimum film thickness (hmin). The value of hmin determines the lubrication regime. When hmin <70 nm, we have boundary lubrication regime, and as such hmin <Ra.

Figure 1: Schematic view of a four ball tribo contact (Bhaumik et al., 2017).

ℎ𝑚𝑖𝑛 = 𝑅1[3.63 𝑈0.67𝐺0.49 𝑊−0.0731 − 𝑒−0.68𝐾] (4)

Where U is the non-dimensional speed parameter; G is the non-dimensional materials parameter W is the non-dimensional load parameter, K is the non-dimensional ellipticity parameter, for point contact, k = 1.

𝑈 = 𝑈𝜂

𝐸1 𝑅12 (5)

Where u is the linear velocity (m/s), E1 is the reduced Young's modulus (Pa), R1 is the reduced radius of curvature (m) and η is dynamic viscosity (Pas).

𝑈 = 𝛼 𝐸1 (6)

𝛼 = (0.6 + 0.965 𝑙𝑜𝑔10𝜂)𝑥 10−8 (7) Where α is the pressure-viscosity coefficient (Pa-1) (Kumar and Wani, 2017).

𝑊 = 𝑤

𝐸1 𝑅12 (8)

Where w is load (N).

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𝐸1 = 𝐸

1 − 𝜐2 (𝐹𝑜𝑟 𝑠𝑎𝑚𝑒 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙𝑠)

(9)

𝑅1 = 𝑅2

2𝑅 (𝐹𝑜𝑟 𝑠𝑎𝑚𝑒 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙𝑠)

(10)

E is the young’s modulus of the steel ball, R is the radius of the steel ball and ν is the poison ratio. 2.6 Coefficient of friction (COF)

To ascertain COF, using the various lubricants, a pin-on-disc Tribometer with the tribo-contact shown in Figure 2 (Model: TR-20, DUCOM, UK) was used according to ASTM G99 - 05 standards. The pin specimen is made up of steel ball (0.8mm) spherical radius and hardness 848 Hv. The surface plot of COF was done using the Minitab 16 software, see Figure 5; the software evaluated the relationships between the three variables (Load, speed and COF) at once. Like a 3D scatterplot, it has three axes. It makes good use of interpolation to plot the surface. The surface plots here are that of coconut and mineral oils, having the most superior and the most inferior wear behaviors under extreme conditions respectively. The other oil followed similar trend.

Figure 2: Schematic view of a pin-on-disc tribo contact.

2.7 Analysis of variance

The analysis of variance was performed with Minitab 16 software at 95 confidence level, this reflects a significance level of 0.05, and the reason is to find out which amongst the predictors is having more effect on the COF. 2.8 Description of the vegetable oils and the organic additives 2.8.1 Palm oil

The major fatty acid in palm oil is Palmitic acid (Ekwenye, 2006). The palmitic acid has no double bond in its straight chain, and so it’s saturated and does not have much lubricity but performs well under high temperature.

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Figure 2: Palmitic acid.

2.8.2 Coconut oil

The major fatty acid in coconut oil is the Lauric acid whose structure is not branched and contains no double bonds, which makes it happen to have high oxidative stability but bad in cold condition.

Figure 2: Lauric acid.

2.8.3 Garlic extracts (allium sativum)

This is one of the extreme pressure additives used for this work, the major antioxidant chemicals it contains are (allin, allicin, allyl cysleine, allyl disulfide.), (Rahman et al., 2012). These chemicals exhibit different patterns of antioxidant activities as protective compounds against free radical damage. 2.8.4 Red Onions (allium caepa L.) Red onions extract contains vitamin C, sulphur and quercetin - both being strong antioxidants. 3.0 RESULTS AND DISCUSSION 3.1 FFA and total acid number

The FFA shows how much of the enzymatic triglycerides have taken place, it could be unrefined or refined (Egbuna et al., 2013). The FFA and TAN of the samples are shown in Table 1; results calculated from equations 1 and 2 respectively.

Table 1: Free fatty acid and TAN of the samples. Sample major fatty

acids Molecular formula Molecular

weight (g/mol)

Nature FFA (%)

TAN

Palm oil *Palmitic acid

𝐶𝐻3(𝐶𝐻2)14𝐶𝑂𝑂𝐻 256.00 Saturated 0.640 1.28

Coconut oil

**Lauric acid 𝐶𝐻3(𝐶𝐻2)10𝐶𝑂𝑂𝐻 200.00 Saturated 0.500 1.00

*Ekwenye, 2006; **Kumar and Krishna, 2015 It can be observed that palm oil has the highest FFA and TAN values. It establishes that the

molecular weight, apart from the length of exposure of the oil sample before extraction to the

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atmosphere, is the major contributing factor to the increase in the FFA and TAN values. So if the vegetable seeds are subjected to equal length of exposure to the atmosphere, the sample with the highest molecular weight will assume the highest FFA and TAN values, (Sivaram and Deutscher, 1990). 3.2 Physico-chemical test results

The physico-chemical Parameters (properties) are those properties used in identifying the physical nature of a lubricant, before further analysis is carried out to ascertain its tribological properties. The values of these parameters are reported in Table 2.

Table 2 Physico-chemical properties of the oil samples. Sample Viscosity

@ 40°C (cSt) (ASTM D445)

Viscosity @ 100°C (cSt) (ASTM D445)

VI (ASTM D2270)

Flash point (°C) (ASTM D93)

Pour Point (°C) (ASTM D93)

Density (g/cm3) (ASTMD287)

SAE10W30 68.00 10.50 129 205 -8.6 0.982

Palm oil 36.80 6.80 136 255 5.2 0.962

Coconut oil 32.60 6.21 135 262 4.3 0.954

The physico-chemical parameters are important in determining the physical characteristics of the oils. Table 2 shows SAE10W30 as having the highest viscosity both at 40oC and at 100oC respectively. It can be observed that the viscosity index (VI) of the biodegradable lubes are greater than the non-biodegradable lube. (Bhaumik and Pathak., 2016). 3.3 Surface plots of COF

Figure 5 shows the surface plots of the coconut and the mineral oil COF; palm oil followed similar trend.

1220

1

0.1

210

0.2

400

0.3

450 1200500550

COF

w, rpm

W, Kgf

Surface Plot of COF vs w, rpm, W, Kgf

5

550

000.2

0.4

40

50

0.6

1201210 400

1220

COF

W, Kgf

w, rpm

Surface Plot of COF vs W, Kgf, w, rpm

Figure 5: Surface response of COF of coconut oil with EP additive and non-additive mineral oil versus predictors under EP.

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The plot shows that the response (COF) of coconut oil decreases, that is, lubricity increases with increase in load and decrease in speed (Figure 5a), while COF of the mineral oil (Figure 5b) increases with increase in load and decrease in speed. This agrees with similar research work by (Bhaumik and Pathak, 2016). 3.4 Lubricity (COF) of the oils without organic EP additive

The lubricity sequence of the oils as observed from Figure 6 is mineral>palm (Palmitic acid)>coconut (Lauric acid). It can be observed from Figure 6 that COF increases with increase in load in all the oils, with the mineral oil having superior lubricity, this affirms the assertion by previous research work (Bhaumik and Pathak, 2016).

Figure 6: COF of biodegradable oils without EP additive against load.

3.5 Lubricity (COF) of the oils with organic extreme pressure (EP) additive

This section describes the effect of EP organic additive on the bio-lubricants, at various loading conditions. It can be observed from Figure 7 that lubricity of the biodegradable oils increases with increase in load with addition of the organic EP additive, while the mineral oil’s lubricity decreases, this is because it was not enhanced. This tribological behavior proves that the organic additive used for this research work is a temperature dependent EP additive. It can also be observed from Figure 7 that coconut oil has the most superior tribological characteristics because its structure (Figure 4) lacks double bonds in its C-C straight chain which makes it temperature dependent, so reinforcing it with the EP additive, gives it better oxidative stability (Bhaumik et al., 2017; Rhee et al., 1995; Kassfeldt and Dave, 1997; Erhan et al., 2006; Ossia et al., 2010). 3.6 Residual plots for coefficient of friction (COF)

The residual plots are used to examine the goodness of model fit in regression and Analysis of variance; it helps to see that the ordinary least squares assumptions are met. It can be observed from Figure 8 that the observation points in the normal probability plot are very close to normal line, this validates the normality assumption. It is also observed that the residual value fitted plot shows a random pattern of residuals on both sides of 0, showing that there is no outlier in amongst the observations.

0.0

0.2

0.4

0.6

0.8

1.0

400 450 500 550 600 650 700 750 800

CO

F

Load, Kgf

Min Palm Coco

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0.040.020.00-0.02-0.04

99

90

50

10

1

Residual

Pe

rce

nt

0.30.20.10.0

0.03

0.02

0.01

0.00

-0.01

Fitted Value

Re

sid

ua

l

0.030.020.010.00-0.01-0.02

4

3

2

1

0

Residual

Fre

qu

en

cy

987654321

0.03

0.02

0.01

0.00

-0.01

Observation Order

Re

sid

ua

l

Normal Probability Plot Versus Fits

Histogram Versus Order

Residual Plots for C0F

Figure 8: Residual plots of COF of coconut oil with EP additive.

3.7 Temperature of the biodegradable oil with additive in extreme conditions before

failure The poor oxidation stability of the biodegradable lubes is the major challenge with the

biodegradable lubes (Fox and Stachowiak 2007; Becker and Knorr 1996), increase in load, causes biodegradable lubes to deteriorate under extreme conditions because it contains bis-allylic protons (Fox and Stachowiak 2007; Becker and Knorr 1996).

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Figure 9: Extreme Temperature against load with additive on the biodegradable oils. It is observed from Figure 9, that as the load increases, temperature before failure also

increases because the EP additive functions under elevated temperature. The bio-lubricants sustain higher temperatures before failure because of the systematic increase in the antioxidant as load increases (Myslinska et al., 2012). It is observed that the coconut oil sustained the highest temperature before failure because of its high oxidative stability occasioned by its structure that is neither branched nor contain a double bond, followed by palm oil which is also saturated. But the reference mineral oil had opposite behavior at every loading condition; this is because it was not enhanced.

3.8 Duration of the non- additive oil under extreme conditions

This section describes the duration of each of the biodegradable oils without EP organic additive at various loading conditions. It can be observed from Figure 10 that as the load increases, duration in service decreases. This is because as the load increases, temperature also increases, and the temperature at which the oil fails is attained quicker as the load is increased, so, this decreases lubrication ability, (Kreivaitis et al., 2011). It is also observed that the mineral oil has superior tribological property over the vegetable oils.

0

50

100

150

200

250

300

400 450 500 550 600 650 700 750 800

Tem

p b

efo

re f

ailu

re 0

C

Load, Kgf

Min

Coco

Palm

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Figure 10: Duration of non-additive oil under extreme conditions.

Figure 11: Duration of the oil with additive under extreme condition before failure.

3.9 Duration of the biodegradable oil with additive in extreme environment

The free fatty acid in bio-lubricants makes it impossible for them to work in extreme environments (Fox and Stachowiak, 2007; Becker and Knorr, 1996). Hence, to ensure stability of the oil, there should be enhancement. It can be observed that the addition of organic additive has corrected the negative slope in the duration without additive to a positive slope, leading to an improvement in the duration of the biodegradable oil before failure (Myslinska et al., 2012). This is because as the load increases, EP additive tends to perform better. The Coconut oil showed the best extreme pressure characteristic followed by palm oil because they are saturated. But the mineral oil did not follow this trend because it was not enhanced.

0

20

40

60

80

100

120

140

400 450 500 550 600 650 700 750 800

Du

rati

on

be

fore

ailu

r, S

Load, Kgf

Min

Coconut

Palm

0

20

40

60

80

100

120

140

160

180

200

400 450 500 550 600 650 700 750 800

Du

rati

on

, be

fore

fai

lure

, S

Load, Kgf

Min

Coconut

Palm

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3.10 Analysis of variance for COF (Lubricity) From Table 4, the load is making the highest impact as compared to speed, the analysis here is

for coconut oil only, but other oils followed the same trend. p-values for any of the predictors is less than 0.05 this signifies that the test results of the two dependent variables are statistically significant, that is the predictors all have effect on COF (the dependent variable), with the load having more percentage contribution to the output. The R-Sq = 99.88% signifies that the test results fitted in very well with the empirical values. Table 4 Analysis of variance for coconut oil with EP additive: COF versus W, ω for Coconut oil.

Source DF SS MS F P % contribution

W 3 0.0003570 0.0001190 948.66 0.001 55.00

ω 2 0.0000025 0.0000012 775.89 0.002 44.88

Error 6 0.0000004 0.0000001

Total 11 0.0003599 1724.55 3.11 Descriptive statistics of coconut with EP additive oil

Descriptive statistics is used to describe the basic features of the data obtained in the study. Table 5 shows the descriptive statistics of coconut oil, the other oils followed similar trend.

Table 5: Coconut oil descriptive statistics. Variable NN Mean SE Mean StDev

W 12 190.00 6.74 160.00

ω 12 400.0 49.2 200.0

COF 12 0.06585 0.00165 0.05630

DBF (add)

Tem (add)

12

12

137.50

193.8

5.20

10.1

110.00

130.2 3.12 COF models

COF models were generated from the experimental data using Minitab16; these models were used to predict COF values in comparison with experimental results as shown in Figure 9. It tries to create a relationship between experimental COF values and empirical COF values of the dependent and independent variables.

𝐶𝑂𝐹𝑐𝑜𝑐𝑜 = 1.98 − 0.0012𝑊 − 0.001𝜔 (11)

The regression equation shows that an increase by one unit of Load (W), will bring a decrease in COF by the value of 0.0012 and a decrease in Speed (ω), will also decrease the COF by 0.001, it implies an increase in lubricity. The model validates that to improve lubricity with EP additives in extreme conditions; load increase while speed decreases. Equation 12 validates Figure 7 that increase in load and decrease in speed brings about increase in lubricity in vegetable oils with EP additive. The intercept shows that at zero input, the COF is going to increase by 1.98; this proves

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that with or without load and speed, friction will still occur, provided the surfaces are in point contact, because the additive performs poorly under low temperature.

𝐶𝑂𝐹𝑚𝑖𝑛 = ‒ 0.045746 − 0.000851866𝑊 − 0.000107177𝜔 (12)

Equation (13) shows that an increase by one unit of Load (W) will bring an increase in COF by

0.000851866 and a decrease in Speed (ω), will also increase the COF by 0.000107177. The intercept shows that at zero input, the COF is going to decrease by 0.0457416; this proves that the mineral oil used for this research work can lubricate at a very low temperature 3.13 COF comparative analysis of experimental and empirical values

The comparative analysis of experimental and empirical values is to show the degree of agreement between the experimental and empirical values. Figure 12 shows clearly that the experimental values agree with the empirical values; hence the experimental model is correct.

Figure 12: Comparison between empirical and experimental COF of coconut oil with EP additive. 3.14 Minimum film thickness of the vegetable oils

The minimum film thickness is an important parameter for estimating the lubrication regime. In this research work, the Hamrock and Dowson equation was used to determine the minimum film thickness which is shown in Table 6. From Table 6, it is observed that the minimum film thickness for all the lubricants is less than 70 nm. Thus, the lubrication regime is boundary. This result agrees with other research studies (Kumar and Wani, 2017; Bhaumik and Pathak, 2016).

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Table 6: Minimum film thickness (hmin) and its parameters. Sample ν@𝟒𝟎𝟎C (cSt) η@40oC (Pas) α(Pa-1) U0.67 G0.49 𝒉𝒎𝒊𝒏(𝒏𝐦)

(SAE10W30) 68.00 0.070 1.70𝑥10−8 1.9𝑥10−7 57.6 58.7

Palm oil 36.80 0.035 1.65𝑥10−8 1.1𝑥10−7 56.7 34.1

Coconut oil 32.60 0.031 1.64𝑥10−8 1.0𝑥10−7 56.6 31.0 3.15 Boundary lubrication mechanisms of the base oils

The minimum film thickness values obtained in Table 6 reveal that all the oils used for this work were all under boundary lubrication regime, as a result, hmin<Ra for all the lubrications. In this regime of lubrication, the fluid film is discontinuous and permits direct contact between high points (asperities) of the opposite surfaces and this gives rise to the high COF as observed in Figure 7. But the temperature dependent organic EP additives were able to serve as the protection from wear when the lubricant itself can no longer separate the working surfaces. Hence, the seizure between the upper steel ball and the three down once was delayed, thereby increasing their stay in service (Figure 11). This extreme pressure behavior was more pronounced in coconut oil because it lacks double bonds in its C-C straight chain which makes it happen to have high oxidative stability. The tribofilm formed as a result of the interaction between the fatty acids found in coconut oil and palm oil, lauric acid and palmitic acids respectively and the metallic surfaces plays an important role in reducing friction and wear in in the tribosystem. 3.16 Surface characterization of the tribo pairs

Imperfections of surfaces at an atomic level are matched by macroscopic deviations from flatness. Over 90 percent of known surfaces are rough, this is where most parts of a surface are not flat but form either a peak or a valley. Since real surfaces are difficult to define, we can at least use the height parameter to describe the surface, the parameter used to analyze the surfaces here is the surface roughness Ra.

Expectedly, all the lubricating oils as observed from Figure 13 prove an initial high friction before reducing to a steady-state. This initial high friction is associated with running-in wear phenomenon as the high asperities get knocked-off to pave way for the steady state level. It is observed from Figures a, b, c, and d and Table 6 that hmin<Ra for all the lubricants, signifying that the lubrication regime for all the lubricants is boundary. The dry condition showed entirely a different behavior as observed from Figure 13d, there is an initial increase in friction before steady state was attained, this initial increase in COF was because the system was not lubricated. It was also observed that Ra for all the samples was constant at 2.45 E -03 μm, this is because the contacting surfaces have similar properties and were subjected the same loading conditions. It is also observed from the Figure 13 that of the bio-degradable oils are better than the mineral oil, with coconut oil been the best.

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(a)

(b)

(c)

(d)

Figure 13: Surface characterization of the tribo pairs with (a) coconut oil; (b) palm oil; (c) mineral oil (d) dry condition.

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SAE10W30 Palm oil Coconut oil

Figure 14: SEM images of worn surface morphology of test balls for different oil samples (Scale: 1:2.5). 4.0 CONCLUSION

The extreme characteristics of certain biodegradable oils were examined, and it was observed that all the biodegradable oils with EP additive performed better than the mineral oil under extreme conditions. The antioxidant activities of the EP organic additives gave protection against free radical damage of the biodegradable base stocks, thereby delaying seizure between the contacting surfaces. This indicates that, the biodegradable base stock when formulated with the correct additive, can completely replace the mineral base stock in many industrial applications, thereby, minimizing the environmental hazard the conventional base stock has on the environment. Amongst the vegetable oils, Coconut oil showed superiority in lubricity over the other oils including the mineral oil. REFERENCES Aiman, Y., & Syahrullail, S. (2017). Development of palm oil blended with semi synthetic oil as a

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