Engineering, Operation & Concession Procurement ... & match type having CNC & manual machines ... Treatment Package on EPC for NTPC ... Up Water System Package including supply and

Engineering,

Procurement & Construction

Operation &

Management

Concession

Development

IVRCL: CORPORATE PROFILE

Pan- India presence Premier EPC & LSTK Service Provider with front-end engineering capabilities

Brief Overview

GROWTH HISTORY

Strong presence in Water, Transportation, Buildings & Industrial Structures and Power sector; Order book of INR 276.63 Billion (USD 5.53 Billion) as on 31st December 2012

Significant EPC, LSTK & FEED capabilities

Proven Project Execution Skills and presence across 25 states in India and Overseas viz. Nepal, Abu Dabhi, Sri Lanka and Africa

Undertaking BOT/ BOOT / DBFOT Type PPP contracts

Highly qualified and well trained human resource base

INR 800 Crores worth of sophisticated Construction Equipment

Listed in 1995, proven dividend paying track record

Expanding our presence in Railways, Metro Systems and Mining

Infrastructure

Acquired

Davy Markham of UK

Acquires and initiates steps to turnaround Hindustan

Dorr Oliver

TOLL Collection Started

Commences commercial operations

19

90

19

95

IVRCL IPO and Listing on Indian Stock Exchanges

20

01

Forays into BOT/ BOOT / DBOOT

type PPP Projects

20

02

Completes National Games

Village 2

00

5

20

06

Expansion of Realty Business through IVR

Prime

20

10

Executes first water

project

19

92

Acquired ALKOR PETROO – For Ownership of OIL & GAS Blocks

in EGYPT & YEMEN

20

07

100 MLD Desalination plant Commissioned

20

10

20

10

MANAGEMENT

MR. E. SUDHIR REDDY, CHAIRMAN & MANAGING DIRECTOR

Founder Promoter of IVRCL.

MR. E. SUNIL REDDY,

VICE CHAIRMAN

MR. R. BALARAMI REDDY,

EXECUTIVE DIRECTOR – FINANCE & GROUP CFO

MR. K. ASHOK REDDY,

EXECUTIVE DIRECTOR

MR. S RAMACHANDRAN,

DIRECTOR – Business Development & Corporate Strategy

MR. D. DEVARAJA RAO

DIRECTOR- TECHNICAL

MR. VENKATARAGHAVAN R

DEPUTY DIRECTOR - Operations & PMC

MR. PRASAD K.H.K

COO - WATER

MR. RAJKUMAR SINGH

COO - TRANSPORTATION

MR. M.S.RAO

COO - MINING

MR. VIJAY KUMAR REDDY

HEAD – BUILDINGS & INDUSTRIAL STRUCTURES

MR. KRISHNA REDDY

COO - IRRIGATION

Mr. S. RAJAGOPALAN

HEAD - POWER

Current IVRCL Group manpower across all regions in the country is 7932

Management team with deep industry experience

Human resource development by :

– Quality intake / recruitment

– Training & skill up-grading

– Health, safety & quality management

Employee Mix

HUMAN RESOURCES

Technical

64%

SrManagement

Professional

3%

Non-Technical

33%

IVRCL: MANUFACTURING

♦ Area: 23 acres ( 93281 Sq.m )

♦ Installed capacity : 36000 MT / per annum ♦ Salient features:

♦ With State-of-art infrastructure.

♦ Mix & match type having CNC & manual machines.

♦ Galvanising Bath (75m x 1m x 2m) ♦ Combines highly skilled manpower

deployment with modern manufacturing infrastructure to ensure products of highest

quality. ♦ An environment / pollution free plant

♦ Production planned for current fiscal : 24000 MT

Our Product Range :

♦ Transmission line towers (66kV to 765 kV) ♦ Substation Structures (Lattice & Pipe) ♦ Structural steel for Rural electrification

♦ Micro wave towers

♦ Structural steel for AC Traction (OHE)

TRANSMISSION LINE TOWER FACTORY, NAGPUR

HINDUSTAN DORR-OLIVER

HDO – COMPANY OVERVIEW

HDO was acquired by IVRCL LIMITED in 2005,

currently operates as a majority-owned subsidiary of

the IVRCL group

HDO is a diversified engineering company providing

customized turnkey solutions, technology and EPC

installations

Major business verticals:

Manufacturing of Engineering equipment

Engineering EPC

Design and Engineering

Recently acquired 100% stake in UK-based Davy

Markham , a specialist in the heavy engineering &

manufacturing space

Major clients include UCIL*, Vedanta Group, IOCL ,

HMEL*, IFFCO*, RCF*, GAPINSAT (Turkey)

UCIL - Uranium Corporation of India

HMEL – HPCL Mittal Energy Ltd.

IFFCO - Indian Farmers Fertiliser Cooperative Ltd.

RCF – Rashtriya Chemical Fertilizers Ltd.

• Conventional Thickners

• Hi-Rate Thickners

• Super Thickners

• Clarifiers

• Belt / Pan Filters

• Kelly Filters

• Red Mud Filters

• Drum Filters

• Disc Filters

• Autoclaves

• Screw Classifiers

• Flotation Cells

Mineral Beneficiation

• Clarifiers

• Thickners

• Digesters

• Detritors

• Trickling Filter Distributor

• Clariflocculator

• Pretreator

• Surface Aerators

• Monorake

• Multimedia Filters

• Completreator

Environment

• Pulper

• Aqua Seperator

• DSM Screens

• Continuous Digester

• Brown Stock Washer

• Bleach Washer

• Shredder Repulper

• Recausticizing System

• Classifiers

• Clarifiers

Pulp and Paper

• Heat Exchangers – all types

• Pressure Vessels

• Tank Spheres

• Reactors

• Columns

• Storage Tanks

• Desalters

• Indirect Fired Heaters

• Air Cooled Condensers

• Evaporators

Hydro-Carbon Sector

• Granulator

• Pulverizer

• Dryers

• Coolers

• Scrubbers

• Rapidorr Clarifier

• OC Filter

• Brine Clarifiers and Filters

• Jet and Mono Sizer

Chemicals & Fertilizers / Others

HDO BUSINESS SEGMENTS

• 5 parallel bays 60 x 300 ft

• 2 new bays with under-the-hook height 10.5 m

• Having crane facility of

50 + 50 and 20 + 20 MT

• Total area under crane: 15, 125 sq m

MANUFACTURING FACILITY

• Separate bay, 50 x 394 ft

• Machine Shop

Shell Welding machine

HDO is executing its largest and prestigious order for 3000 tpd Ground Uranium Ore Processing Plant which includes 17 sub packages. First time in India, HDO is building the Uranium ore processing plant with “Alkaline Leaching” technology.

Scope

•Detailed Engineering, Procurements, Supply, Erection & Performance Testing of 3000 TPD ore processing plant

•Procurement and installation of major packages like Boilers, Evaporation plants, Spray Drying Plants and many more.

•Inhouse production of Autoclaves, Proprietary equipments etc.

Order Value: Rs. 4410 Millions

URANIUM CORPORATION TUMMALAPALLE, ANDHRA PRADESH

3000 TPD URANIUM ORE PROCESSING PLANT

Technology Provider:

Bateman Engineering, South Africa

SOME EXPORT ORDERS FROM…

Alaqua Inc., USA

G.E. Infrastructure

Best Wide, Malaysia

Pan African Paper Mills, Kenya

Ethiopia Sugar, Ethiopia

HumBoldt Wedag, Germany

TCI Sanmar, Egypt

L & T, Kenya

Sky Moon, Singapore

Yaslik Projects, Turkey

Enmass Projects, Turkey

Chemenol Project, Saudi Arabia

Aquatech Asia Ltd., Madagascar

Key Statistics

Key Financial Figures (2009-2010) 2008-09 2009-10 2010-11

Revenue : 522 Crores 871 Crores 955 Crores

EBITDA : 58 Crores 107 Crores 107 Crores

PAT : 30 Crores 55 Crores 54 Crores

Human Assets (as on 1st June 2010)

Design Engineering : 320

EPC : 306

Manufacturing : 413

Services : 269

– Marketing / Business Dev: 86

– Finance : 58

– Supply Chain : 42

– Quality Assurance : 12

– HR / Admin : 29

– IT : 14

– Others : 28

TOTAL : 1308

Davy Markham Overview

HDO acquired Sheffield, UK-based Davy Markham (DM)

for GBP 9.5 mn in Feb 2010

DM is engaged in design, manufacture, fabrication and

machining of heavy and complex engineering

components and assemblies

Heavy engineering and manufacturing facilities spread

across 16,000 sq mt with capability of handling large

structures

DM caters to industries like:

Mining & tunneling

Civil construction

Steel and metal processing

Water control, storage & barrier solutions

Power generation & renewable energy

Nuclear – storage & movement

DM provides HDO an entry into nuclear engineering

space backed by a manufacturing & machining facility

along with technical qualifications

Manufacturing bays

Manufacturing facility, Sheffield

• Bridges and tunnels

• Flood control and water management

• Transportation systems

• Urban development

Civil Infrastructure

• Rolling mill housings

• Forging press platens

• Columns for presses

• Drive spindles, chocks, cylinders

Metal Industries

• Hoists – all types & sizes

• Quarrying equipment

• Tunneling machinery

Mining

• Nuclear shield doors

• Machined fabrications for stator frames

• Low & intermediate pressure steam castings

• Diaphragm plates

• Main inlet valves

• Water control systems

Power Generation

• Knife gate valves

• Drum gate

• Tailgate lifting equipment

• Butterfly valves

Water Control

Project Manage-ment

Engineering Design

Fabrication Machining Shop

Assembly Site

Installation Reconditio-

ning After Sales

DAVY MARKHAM INDUSTRY SEGMENTS

IVRCL: EXECUTION

CUMULATIVE QUALIFICATIONS IN WATER SECTOR

Laying of Pipelines undertaken : 25000 Kms.

Canals : 2300 Kms.

Largest Seawater Desalination plant catering about 2.5 Million families every day

(100 Million Litres per day)

Water Treatment Plants

• Cumulative : 1300 MLD

• Single Largest : 153 MLD

Pumping Machinery

• Discharge : 917156 Cum./Hr.

• MW : 214

• Type : VT & HSC Pumps

INDUSTRIAL WATER SUPPLY PROJECTS ESTABLISHED

Water Carrier System Package (RA8) for Neyveli Lignite Corporation Limited

Stand Alone Water Supply Scheme for Kochi Refineries Limited

Circulating Water System for Maharashtra State Electricity Board and

Karnataka Power Corporation Limited

Vindhyachal Super Thermal Power Project, Stage III (2x500 MW) Pre-Water

Treatment Package on EPC for NTPC

Make up Water System for Sipat Thermal Power Station for NTPC

Bailadilla Iron Ore Water Supply Project on EPC for NMDC

Neyveli Lignite Corporation Ltd,

Rajasthan – Barsingsar Thermal Project

(2X 125MW) – Water Carrier System

The project for Indira Gandhi Nahar Pariyojana

Canal of Neyveli Lignite Corporation (NLC) Limited,

Thermal Power Project at Barsingsar, Rajasthan

(2x125 MW). Design, Civil Structures like intake

channels, settling tanks, forebay, Raw water intake

sump, Raw water pump house, Raw water

reservoirs of 1.50 Lac and 5.40 Lac cum capacity,

Hydraulics for Vertical Turbine pumps of 1850

cum/hr capacity; and Laying, Jointing, Hydro

testing and Commissioning of GRP pipeline over

60km.

It also included designing of PLC/SCADA and

commissioning of 33 KV transmission lines

stretching approximately 60km.

IVRCL BRINGS HOPE AND LIFE

TO THE DESERT OF RAJASTHAN

Vindhyachal Super Thermal Power Project NTPC-2X500MW• Pre Water Treatment Plant

The project comprised construction of a 160-MLD water treatment plant involving central monitoring basin, clarification

plant, chemical house and filters. This caters to the industrial water needs of the thermal power plant.

Sipat Thermal Power Project NTPC - Stagelll-3x660MW on EPC basis

The project consists of a Make-Up Water System Package including supply and erection of 3 vertical turbine pumps

(8500 m/hr) water pump house with a depth of 30 metres, stop log gates and traveling screens. The 1400 mm twin line

26 km pipes have been internally painted with bitumen, hydro-tasted, back-filled and provided with cathodic protection.

Raw Water Supply Pipeline APGENCO – Rayalaseema Thermal Power Project

Designed to transport 40 cusecs of water, the project Involved construction of pipe bridges across rivers and canals

from Sri Pothuluri Veerabrahmendra Swamy Reservoir to Rayalaseema Thermal Power Project (2X500MW) along with

Construction of a storage reservoir in the plant premises in

Cuddapah District Andhra Pradesh.

MS Pipeline of 1100 mm dia = 34 Kms.

Sluice & Surplus weir / Spillway in Plant Premises

INDUSTRIAL WATER SUPPLY PROJECTS

SEWAGE TREATMENT PLANTS

ALANDUR – SEWAGE TREATMENT PLANT

RUIDP SEWAGE SCHEME IN RAJASTHAN STATE

SEWAGE PUMPING STATION IN CHENNAI

ALLAHABAD STP

TUNNEL FROM GUNDOVALI TO BHANDUP COMPLEX IN MUMBAI

Construction of Inlet Shaft and Outlet Shaft by drilling and controlled blasting of following details

Inlet Shaft at Kaprbawadi (K2)

Diameter of shaft : 11.8 m Depth of Shaft : 108 m

Outlet Shaft at Bhandup

Diameter of shaft : 11.8 m Depth of Shaft : 125 m

Excavation for tail tunnel and TBM assembly area, at Kapurbawdi (K2) and at tail and TBM removal

area at Bhandup by drilling and controlled blasting method and disposal of muck

Boring of Tunnel from Kapurbawdi (K2) to Bhandup with upward gradient 4.5 : 1000 by TBM

CONSTRUCTION OF ABOVE ROCK TUNNEL USING MODERN FULL-FACE ROCK TUNNEL BORING MACHINE (TBM).

Length of Tunnel : 8.30 Km (Between Kapurbawadi to Bhandup Complex)

Bored Dia of Tunnel : 6.25 m

RCC Lined Dia of Tunnel : 5.50 m

TUNNEL FROM GUNDOVALI TO BHANDUP COMPLEX IN MUMBAI

TUNNEL FROM GUNDOVALI TO

BHANDUP COMPLEX IN MUMBAI

MAJOR IRRIGATION TUNNEL

PROJECTS UNDER EXECUTION

Gandikota Tunnel – Investigation, Design, Excavation and lining of Gandikota Tunnel for

Feeding to Gandikota Reservoir from Km.52.184 of G.N.S.S. Flood flow canal (From Owk

Reservoir to Gandikota Reservoir) – including construction of Adit in Kadapa District

Project Cost Rs.376.14 Crores

Total Length of Tunnels (dia 8 M, 12.55 M & 18 Mtrs.) = 14.65 Kms.

Largest Dia. – 18 Mtrs.

Length in Meters – 5275

100 MLD DESALINATION PLANT FOR CHENNAI METRO WATER SUPPLY &

SEWERAGE BOARD

TRANSPORTATION DIVISION : HIGHLIGHTS

SRIKAKULAM PROJECT FOR NATIONAL HIGHWAYS AUTHORITY OF INDIA (NHAI) RAJAMUNDRY PROJECT FOR NATIONAL

HIGHWAYS AUTHORITY OF INDIA (NHAI)

VIVEKANANDA ROAD FLYOVER PROJECT - KOLKATA RS.165 Crores

DARBHANGA – KAMTAUL – BASAITHA - MADHWAPUR

ROAD PROJECT IN BIHAR - RS.156 Crores

BHOGPUR – MUKERIAN NHAI

RS.243 Crores

ONGOING MAJOR PROJECTS

6 Laning – RAJAMUNDRY – GUNDLAGONU NH

RS.1617 Crores

4/6 LANING RAIPUR - BILASPUR NHAI

RS.1286 Crores

INDORE - JHABUA - GUJARAT / MP BORDER NHAI

RS.1523 Crores

NHAI BOT PROJECTS

MAJOR INTERCHANGE AT CHENNAI

Major Interchange (Trumpet Type) at Kondalampatti as part of 4-Laning of

Salem to Kumarapalayam of NH-47

Total Length of Interchange – 2619 Mtrs

No. of Spans - 93

MOHAL – SHOLAPUR RAILWAY PROJECT

TRANSPORTATION DIVISION : RAILWAY PROJECTS

Supply and Installation of Road, bed, facilities, Bridges, Track (Excluding, Supply of

Rails, Track Sleepers), Signaling and General Electric works in connection with doubling

of Mohol–Solapur B.G. Line (33.16 ms) on Chennai –Mumbai Trunk Route of Maharashtra

State India

HILL RIDGE - GACHIBOWLI,

HYDERABAD

CHITRAPURI HOUSING SOCIETY

Rs.550 Crores CIDCO-SEAWOODS ESTATES

NAVI MUMBAI, RS. 215 Crores

5552 EWS HOUSES MASS HOUSING FOR

DSIIDC AT DELHI RS.113.45 Crores

STATE SECRETARIAT BUILDING AT NAYA RAIPUR

RS.179 Crores

NATIONAL INSTITUTE OF BIOMEDICAL GENOMICS CAMPUS

AT KOLKATA RS.105 49 Crores

ONGOING MAJOR PROJECTS

BUILDINGS DIVISION : HIGHLIGHTS

CIVIL & STRUCTURAL WORKS OF MAIN PLANT NTPC

RS.878 Crores

GENERAL HOSPITAL CAMPUS AT VALSAD

RS.167 Crores

OLD MLA QUARTERS, HYDERABAD, GOVT. AP R&B

RS. 126 Crores

BMRCL ELEVATED METRO STATIONS

Name of work:-

Constrution of two elevated metro stations CMH road station and Byappanahalli Stations

Value of work: - 92 Crores

Constrution of two elevated metro stations R V Road station and Jayanagar Stations

Value of work: - 71.52 Crores

Construction of two elevated metro stations Old Madras road station and Ulsoor Stations

Value of work :- 75.77 Crores

EXTERNAL COAL HANDLING SYSTEM (ECHS) - GUJARAT

DESIGN AND CONSTRUCTION OF ALL MAIN CIVIL AND STRUCTURAL WORKS FOR

EXTERNAL COAL HANDLING SYSTEM AT-MUNDRA, GUJARAT. (INDIA).

SALIENT FEATURES OF THE PROJECT

Design, preparation of Designed & Construction Drawings, Fabrication Drawings etc. of Civil & Structural Work.

Detailed Geo-Technical Investigation and Preparation of Report.

All Foundations are supported on piles.

Piling Work 450 / 600 / 750 mm Dia x 25 M Depth - 4,800 Nos.

RCC – M10 to M30 - 90,000 Cum.

Stacker Cum Reclaimer Foundation - 1,200 M Length.

Stock Pile Area – 1,200 x 100 M - 12,000 Sq. Mtr.

Supply,Fabrication,Sand-Blast - Structural Steel - 3,800 MT.

Supply & Installation of Sheeting / Cladding - 58,000 Sq.Mtr.

On Ground & Above Ground Conveyor Galleries - 11,876 Mtr.

Junction Towers - 11 Nos.

Construction of SWGR & Control Room, Dozer Shed - 18 Nos.

Construction of Roads, Drains around Builds.

Project Cost: Rs. 214.37 Crores

22.5 MW Bhilangana Hydro Power Project,Tehri Garhwal, Uttarakhand

Client - Swasti Power Engineering limited

Value of Contract - INR 83 Crores

Scope of work :

– Surface Power House

– 3.25 m dia x 381 m long Penstock

– 16 m dia x 39 m deep Vertical Surge Shaft

– 4.75 m dia x 1870 m long Tunnel

– Intake Structure

– Outlet Structure

– Boulder Weir

– Gates & Hoist

Quantities of major items :

– Earthwork : 238,700 Cum

– Boulder Filling : 7,200 Cum

– Concrete : 60,700 Cum

– Brick/ Stone Masonry : 1,700 MT

– Structural Steel : 2,691 MT

IVRCL – HYDRO POWER - TUNNEL PROJECTS COMPLETED

Construction of 4100 Housing units (under Phase-I of 15,000 units) for relocation of

underserved settlements in Colombo, Sri Lanka – Contd..,

Construction of 4100 units for relocation of under served settlements in Colombo, initiated

by the Government of Sri Lanka, through their Urban Development Authority (UDA).

The site is spread over 14.52 acres at Angoda in the Kolonnawa DS division in Colombo

district, in the Western Province of Sri Lanka. The project will have 23 residential blocks of

G+11 floors, comprising 191 residential apartments per block.

Major Water Pipeline Project in Kuwait, Middle East

Project – Construction and maintenance of 4 X 1600 mm Dia fresh water Pipelines from AZZOUR WDC II to MINA WDC II

Department – Ministry of Electricity & Water – MEW – State of Kuwait

Principal Contractor - The Arab Contractor

Location of Work – Azzour WDC II to Mina Abdullah WDC II

Contract Value – INR 490 Crores. (Kuwait Dinar 25 Millions)

Scope Quantity

Installation of DI Pipe – 1600 mm Dia. 139,900 Mtrs

Soil Cut 14,500 Cum

Soil Fill 12,700 Cum

Direct Pipe Jacking 940 Mtrs

Supplying and laying of Fibre Optic Cable- 2 nos-12 Core

in Mtrs

609420 Mtr.

Cathodic Protection 100,000 Mtr.

Irrigation project in Kuwait, Middle East

Name of work: Construction & Completion & Maintenance of Irrigation Water Tanks in the Project of Sabah Al Ahmad City

Scope of Work: Construction of Irrigation Water Tank type – 1 and Type – 3 including annexed Building & Infrastructures

Type – 1 Reservoir – 4 Nos.

Type – 3 Reservoir – 1 No.

Total Capacity of the all the Reservoirs – 12 MLD

Client: Public Authority for Housing Welfare, Government of Kuwait

Location of Work: Sabah Al Ahmad City - Kuwait

Contract Value: INR 130 Crores (Kuwait Dinar 6.55 Millions)