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ENGINEERING DESIGN LAB I ENGR-101 FALL 2014 WEEK 8 LECTURE Richard Primerano, Ph.D. 1 REPRESENTING ENGINEERING SYSTEMS SOFTWARE TOOLS IN ENGINEERING NOTES ON FINAL REPORT
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May 19, 2018

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Page 1: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

ENGINEERING DESIGN LAB I ENGR-101 FALL 2014 WEEK 8 LECTURE

Richard Primerano, Ph.D.

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REPRESENTING ENGINEERING SYSTEMS SOFTWARE TOOLS IN ENGINEERING NOTES ON FINAL REPORT

Page 2: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

REPRESENTING ENGINEERING SYSTEMS Most engineered systems are a complex

interconnection of smaller pieces (subsystems)

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Page 3: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

REPRESENTING ENGINEERING SYSTEMS During the conception, design, construction, and

testing of an engineering system, many representations are used Sketches, diagrams Written descriptions Mathematical models (equations) CAD models

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Page 4: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

REPRESENTING THE PARTS OF AN AIRPLANE Mechanical CAD drawings and solid models

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Page 5: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

REPRESENTING THE PARTS OF AN AIRPLANE Finite element structural models

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Page 6: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

REPRESENTING THE PARTS OF AN AIRPLANE Electrical schematics and wiring diagrams

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Page 7: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

REPRESENTING THE PARTS OF AN AIRPLANE Hydraulic system schematics and models

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Page 8: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

REPRESENTING THE PARTS OF AN AIRPLANE Control system models

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Page 9: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

REPRESENTING YOUR RUBE GOLDBERG MACHINE Concept models CAD models Assembly drawings Video recordings Written descriptions

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Page 10: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

ABSTRACTED MODELS Intended to show the flow of energy through the

machine.

Page 11: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

TOP DOWN VIEW Intended to show the spatial relationships and

relative sizes of events.

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Page 12: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

TEXT DESCRIPTIONS

Event # Event Description

1 A ball drops in from Group 5 onto a ramp, which rolls into a cup that is attached to a lever.

2 Once the ball falls into the cup, it causes the other side of the lever to rise. After the lever rises, it releases a toy car.

3 A toy car rolls down a ramp, and knocks over a domino.

4 A domino train of 23 dominos falls, with the final domino falling onto a mouse trap.

5 After the mouse trap is triggered, it pulls a string connected to a catapult.

6 A catapult is released, shooting a ball into a cup located at the start of Group 7’s machine.

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Page 13: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

CAD MODELS Represent the actual geometry of the device Could be used to derive fabrication drawings,

assembly drawings…

Page 14: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

SOFTWARE TOOLS USED IN ENGINEERING 2D and 3D modeling programs

Creo, Solidworks, Autocad, Inventor Physics simulators

ADAMS, Abacus, ANSYS, Bullet, Havoc General computational software

Matlab, Maple, Mathematica Integrated Development Environments (IDEs)

Eclipse, Netbeans

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Page 15: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

USING CAD TOOLS IN AN ITERATIVE PROCESS

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Design

Analyze

Page 16: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

DYNAMIC ANALYSIS (USING MSC ADAMS)

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Multibody dynamic simulation tools are used to simulate the interaction of multiple bodies in motion.

Including physics simulators for gaming: Open Dynamics Engine, Havok, Bullet

Page 17: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

DYNAMIC ANALYSIS (USING MSC ADAMS) Simulation parameters can be extracted and used to

verify design performance.

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Page 18: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

KINEMATIC ANALYSIS (USING PRO/E)

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Kinematic analysis is the analysis of positions and velocities of objects that are constrained with respect to one another.

Page 19: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

DYNAMIC ANALYSIS (USING MSC ADAMS)

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Complex assemblies consisting of hundreds of components can be simulated.

This includes contact forces.

Page 20: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

STRUCTURAL ANALYSIS (USING PRO/E)

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Finite element analysis (FEA) is used to simulate heat flow and structural properties

Page 21: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

COMPUTATIONAL FLUID DYNAMICS

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Used to calculate fluid flows and the interaction of fluid and solid structures

Page 22: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

COMPUTATIONAL FLUID DYNAMICS (USING ANSYS CFX)

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Page 23: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

COMPUTATIONAL FLUID DYNAMICS (USING ANSYS CFX)

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Page 24: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

MULTIPHYSICS SIMULATION (USING COMSOL) Allows the simulation of simultaneous physical

phenomena.

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Page 25: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

STRUCTURAL DESIGN (USING AUTODESK REVIT) Provides 2D and 3D drafting Used at all stages of the building design life cycle Free to download from Autodask

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Page 26: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

MODELING, ANALYSIS, AND SIMULATION IN MATLAB

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MATLAB is a general-purpose computational package and programming language.

Allows engineers to rapidly develop complex algorithms.

Page 27: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

THE FINAL REPORT Due at the start of Week 11 lab

Parts of the report

Machine Overview Event Design Details Machine Setup and Reset Summary

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Page 28: ENGINEERING DESIGN AB - core.coe.drexel.educore.coe.drexel.edu/ay1415/engr101/sites/core.coe.drexel.edu.engr... · During the conception, design, construction, and testing of an engineering

GRADING COMPONENTS Technical content

Every experiment that was performed should be represented in the report

Grammar and Spelling There should be NO spelling errors or major

grammar errors Structure

The order in which you present material should be logical

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