Energy Champions Training Module 1.5 Energy Champion Program Overview
Feb 25, 2016
Energy Champions Training Module 1.5
Energy Champion Program Overview
Energy LeadersOne on each team/dept (by area/shift)Tactical deployment of energy efficiency initiativesEducate local team on EE and sustainabilityLead low/no cost local projects (i.e. “power down” concept)
Knowledge BaseEnergy Champion Training, BU Energy Leader, Finance, Manufacturing, Local Energy Provider, Best Practices, Tools
Energy ChampionFacility top energy leader supports and trains the site’s Energy LeadersOne EC per siteHelps develop ideas and evangelizes them to facilities and capital improvement groups.
Energy Champions
Interface between Cummins GHG
Strategy Operations and
Facilities
Selected by the site’s business leader (e.g. plant manager)
One Energy Champion per site– Large sites may have EC deputies
Leads site energy management Drives site energy culture change Helps develop ideas and evangelizes them to
facilities and capital improvement groups
What is an Energy Champion?
Energy Champion Role Profile
Key Attributes: Principal responsibility for site infrastructure and/or
operational capability Financial responsibilities related to energy; holds energy
related KPIs for site Position of influence; preferably is on Plant Manager's
staff Facility & operations knowledge (technical degree and/or
experience) Effective team leadership skills Completes Cummins Energy Champion training,
Cummins Six Sigma training, and Cummins Operating System training
Energy Champion Role Profile
Key Responsibilities: Leads energy efficiency at the site Member of site’s cross-functional “Green Team” Supports HSE leader with EMS and EnMS
implementation and ongoing activities Sponsors / leads energy improvements (capital projects,
energy kaizen work, energy treasure hunts, etc.) Establishes, leads and mentors site Energy Leader team;
delivers training and advises on improvement activities Participates in CMI Energy Champion Network
Role of the site “Green Team”
Provide system-wide input from all site operations Identify significant energy users, objectives & targets Key members:
– Energy Champion– Environmental Leader– Facilities Leader– Operations Leader(s)– Manufacturing Engineering– Test Operations / Lab Operations– Quality, Purchasing & Finance– Office / Warehouse
What is an Energy Leader?
Selected/Chartered by the site’s Business Leader (e.g. Plant Manager)
Similar to “star point” team leader One from each key team or area Energy Leader role:
– Participates on site Energy Leader Team– Tactical deployment of energy efficiency initiatives– Educate local team on EE and sustainability– Lead low/no cost local projects and “power down”
concept
Energy Champion enables Energy Leaders
One per SiteCoaching and Project Focus
One in every area/team at a Site
Operations Improvement Focus
• 7 Energy Themes• In Depth Systems
Information• Systems Integration
Energy Information
Team Leadership
• Teaching and Coaching Energy Leaders Program
• Motivating Energy Leaders• Brainstorming Process
• “Just Do It” Campaigns• Label all equipment with
Energy/GHG footprint & R/Y/G Shutdown sigs
• Power Down Checklists• Find and make No / Low Cost
Improvements
• Runs local “Energy Treasure Hunts” in their ops team
• Lead Operations Teams in Energy Efficiency
• Monitor and improve local area energy use
KEY IDEAS for Energy Leaders
Make energy use – and costs – visible– Understand energy– Measure it, calculate, and convert to $ and GHG– Treasure hunts, assessments, scorecards
Share the systematic approach to improvements– Fundamentals of energy, knowledge to improve– Seven energy themes, campaigns– Low/no cost “Energy Kaizen” projects– Energy Leaders Key Ideas
Energy Training Strategy
Individual Actions-
Company Impact $
Ongoing Roles
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Lead
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Cum
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Training 4 Days – Centralized Group + Web
Sessions totaling one day on site + Web 4 Hours –
Web
Complete
Com
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GeneralSpecific
Lead EE at site
Coach/mentor ELs in local teams
Team “starpoint” resourceGenerate ideasImplement power down
Generate IdeasAct
Content
Energy Championone per site(large sites may have deputies)
Energy LeadersArea/shift based associates, 2-20 per site
All Cummins employees – info for their benefit at home, and at work
11
7 Energy Themes
Generating Low/ No Cost Ideas
Leading Teams in EE Projects
CMI Baseline and Data Collection
Energy Champions Energy Leaders
Energy Manager at Home
All CumminsEmployees
Energy Knowledge from Training
Expert
User
Aware
Not included
KEY
EC Launches
Energy Champion Training • Four focused days, 33 seminars in 12 modules • 11 group events and participant activities• Completion of training recognized by official Cummins Energy
Champion shirt, photo taken for EC website
Building a Network of Energy Champions
Key Points: Make GHG & Energy Visible via Employee Communications Communicate activities in a non-technical manner
–Energy Themes, minimize acronyms–Intranet Site, and company-wide interest stories
Report results and successes–Feature stories–Creation of “Chairman’s Awards”
Empower site leaders with Energy knowledge, and engage them for Operational Improvements–Non-capital “low cost/no cost” actions will deliver 10%
energy efficiency improvements
Summary: Energy Champion Role Leads energy efficiency at the site Member of site’s cross-functional “Green Team” Supports HSE leader with EMS and EnMS Sponsors /leads site energy improvements Establishes, leads and mentors site Energy
Leader team Participates in BU/CMI Energy Champion work
groups