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Reduce part weight through metal replacement Integral EMI protection eliminates secondary coating processes Consistent EMI shielding effectiveness up to 80 GHz Increased design freedom with plastic material Imagine being able to easily produce housings for automotive sensing systems using a material that incorporates EMI shielding properties into a ready-to-mold plastic compound... At RTP Company, we not only imagined them, we’ve made them a reality. Protecting the sensitive components of vehicle sensing systems from EMI “noise” is critical to their proper operation and reliability. Increasing deployment of these systems has automotive designers and engineers seeking material solutions that allow them to creatively integrate them into vehicle designs without increasing vehicle weight. Injection moldable thermoplastics provide both design freedom and cost reduction. They offer engineers the ability to create complex parts, consolidate multiple components, and can quickly be produced in high volume. This eliminates costly secondary operations common in metal castings while significantly reducing part weight. Incorporating conductive additives and metallic fibers imparts plastic compounds with EMI shielding capabilities. These EMI characteristics can be “tuned” to meet the design requirements of specific applications. Unlike the difficult and labor intensive manufacturing processes associated with conductive coatings, EMI plastics provide an environmentally-friendly option where shielding properties are integrated into the part. This will cost-effectively maximize design flexibility, production speed, reliability, damage tolerance, part-to-part consistency, corrosion resistance, and recyclability. Additionally, secondary properties for thermal management, EMI absorption, impact resistance, and structural reinforcement can be incorporated into the plastic matrix during compounding – allowing finished parts to be produced in a single-step injection molding manufacturing process. EMI compounds for automotive sensing systems… another innovation from RTP Company – your global compounder of custom engineered thermoplastics. Ideal for safety sensor hous- ings: blind spot warning, colli- sion avoidance, and adaptive speed control Tunable EMI performance using variety of additives EMI absorption also available Simplify production and re- duce costs to a single material and manufacturing step Lower system cost than tradi- tional metal housings Include thermal management or other secondary properties in a single plastic compound ADDITIONAL BENEFITS RTP Company Corporate Headquarters • 580 East Front Street • Winona, Minnesota 55987 USA website: www.rtpcompany.com • email: [email protected]Wiman Corporation • +1 320-259-2554 U.S.A. +1 507-454-6900 MEXICO +52 81 8134-0403 EUROPE +33 380-253-000 SINGAPORE +65 6863-6580 CHINA +86 512-6283-8383 TELEPHONE: SOUTH AMERICA +55 11 4193-8772 EMI COMPOUNDS FOR AUTO SENSING SYSTEMS Your Global Compounder Of Custom Engineered Thermoplastics
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EMICOMPOUNDSFORAUTOSENSINGSYSTEMS - … EMI protection eliminates ... Increasing deployment of these systems has automotive designers and engineers seeking material solutions that

Jun 20, 2018

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Page 1: EMICOMPOUNDSFORAUTOSENSINGSYSTEMS - … EMI protection eliminates ... Increasing deployment of these systems has automotive designers and engineers seeking material solutions that

Reduce part weight through metal replacement

Integral EMI protection eliminates secondary coating processes

Consistent EMI shielding effectiveness up to 80 GHz

Increased design freedom with plastic material

Imagine being able to easily produce housings for automotive sensing systemsusing a material that incorporates EMI shielding properties into a ready-to-moldplastic compound... At RTP Company, we not only imagined them, we’ve madethem a reality.

Protecting the sensitive components of vehicle sensing systems from EMI “noise”is critical to their proper operation and reliability.

Increasing deployment of these systems has automotive designers and engineersseeking material solutions that allow them to creatively integrate them into vehicledesigns without increasing vehicle weight.

Injection moldable thermoplastics provide both design freedom and cost reduction.They offer engineers the ability to create complex parts, consolidate multiplecomponents, and can quickly be produced in high volume. This eliminates costlysecondary operations common in metal castings while significantly reducing partweight.

Incorporating conductive additives and metallic fibers imparts plastic compoundswith EMI shielding capabilities. These EMI characteristics can be “tuned” to meetthe design requirements of specific applications.

Unlike the difficult and labor intensive manufacturing processes associated withconductive coatings, EMI plastics provide an environmentally-friendly optionwhere shielding properties are integrated into the part. This will cost-effectivelymaximize design flexibility, production speed, reliability, damage tolerance,part-to-part consistency, corrosion resistance, and recyclability.

Additionally, secondary properties for thermal management, EMI absorption,impact resistance, and structural reinforcement can be incorporated into theplastic matrix during compounding – allowing finished parts to be produced in asingle-step injection molding manufacturing process.

EMI compounds for automotive sensing systems… another innovation from RTPCompany – your global compounder of custom engineered thermoplastics.

Ideal for safety sensor hous-ings: blind spot warning, colli-sion avoidance, and adaptivespeed control

Tunable EMI performanceusing variety of additives

EMI absorption also available

Simplify production and re-duce costs to a single materialand manufacturing step

Lower system cost than tradi-tional metal housings

Include thermal managementor other secondary propertiesin a single plastic compound

ADDITIONALBENEFITS

RTP Company Corporate Headquarters • 580 East Front Street • Winona, Minnesota 55987 USAwebsite: www.rtpcompany.com • email: [email protected] • Wiman Corporation • +1 320-259-2554

U.S.A.+1 507-454-6900

MEXICO+52 81 8134-0403

EUROPE+33 380-253-000

SINGAPORE+65 6863-6580

CHINA+86 512-6283-8383

TELEPHONE:

SOUTH AMERICA+55 11 4193-8772

EMI COMPOUNDS FOR AUTO SENSING SYSTEMS

••

Your Global Compounder Of Custom Engineered Thermoplastics

Page 2: EMICOMPOUNDSFORAUTOSENSINGSYSTEMS - … EMI protection eliminates ... Increasing deployment of these systems has automotive designers and engineers seeking material solutions that

RTP Company: Your Global Compounder Of Custom Engineered Thermoplastics

Copyright© RTP Company 2014 • 2/2014

No information supplied by RTP Company constitutes a warranty regarding product performance or use. Any information regarding performance or use is only offered as suggestion forinvestigation for use, based upon RTP Company or other customer experience. RTP Company makes no warranties, expressed or implied, concerning the suitability or fitness of any ofits products for any particular purpose. It is the responsibility of the customer to determine that the product is safe, lawful and technically suitable for the intended use. The disclosure ofinformation herein is not a license to operate under, or a recommendation to infringe any patents.

EMI COMPOUNDS FOR AUTO SENSING SYSTEMS

Comparison of EMI Shielding Options

Injection molding providesmaximum design flexibility

Metal PartsEMI Compounds Conductive Coatings

Design Compatibility

None Required

Uniform performance

Ground from any surface

Integrated into compound

Easily Increased

1-Step Process

None

Light-weight

Line of sight processrequires simple designs

Masking and coating byoutside supplier

Difficult to measurethickness uniformity

Ground from internalcoated surface only

Subject to scratching,flaking, or delamination

Problematic to increase

Additional processing stepby secondary supplier

Required due to poordamage tolerance

Light-weight

Forming and fabricationmethods limit designs

De-burring, screw bosses,plating, etc.

Uniform performance

Ground from any surface

Inherent to material

Capital Intensive

Time and labor intensive

None

Heavy parts

Secondary Operations

Consistency

Durability/ Reliability

Production Volume

Production Speed

Special Handling

Weight

Grounding

Common EMI Shielding CompoundsContact RTP Company to have an EMI compound custom engineered to your specifications

EMI 261EMI 262EMI 263EMI 361EMI 362EMI 363

PA 6/6PA 6/6PA 6/6PCPCPC

40 dB53 dB74 dB38 dB55 dB77 dB

RTP COMPANYCOMPOUND

RESINMATRIX

Shielding Effectiveness(3 mm @ 1.5 GHz)

EMI 1061EMI 1062EMI 2161EMI 2162EMI 2561EMI 2562

PBTPBTPEIPEI

PC/ABSPC/ABS

39 dB55 dB40 dB55 dB38 dB54 dB

RTP COMPANYCOMPOUND

RESINMATRIX

Shielding Effectiveness(3 mm @ 1.5 GHz)

Product data sheets for these compounds are available on RTP Company’s website at www.rtpcompany.com/info/data/emiShielding Effectiveness curves are available on RTP’s company web site at www.rtpcompany.com/products/emi-shielding/shielding-effectiveness-data

Your Global Compounder Of Custom Engineered Thermoplastics