elektron-ang.pdf

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  500 to 4,500 kN 

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All-Electric Injection Molding for Everyone

The ELEKTRON Series is the product of Milacron‘s years of innovation in all-electric injection molding technology.The ELEKTRON is designed for a full range of standard applications, and offers outstanding value to manufacturers.The advantages of all-electric injection molding include:

Uses 60 % less energy and 90 % less water than hydraulic injection molding machines

Parallel movements for optimal cycle times

Exceptional part quality with excellent mold protection thanks to strokeaccuracy of .01 millimeter 

Minimal rejects with maximum repeatability and machine availability 

Suitable for all standard applications

Ideal for clean room operations since no oil is used 

Minimal noise – perfect for personnel-intensive operations and assembly areas

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Medical 

Electrical & Telecommunication

Consumer Goods

Clamping Unit (Clamping Force [kN])

Screw Diameter [mm] 

   I  n   j  e  c   t   i  o  n   U  n   i   t

   (   I  n   t  e  r  n  a   t   i  o  n  a   l   S   i  z  e   )

3,470 70/80/90

2,290 60/70/80

1,540 50/60/70 50/60/70 50/60/70

970 45/50/60 45/50/60 45/50/60630 40/45/50 40/45/50 40/45/50 40/45/50

450 35/40/45 35/40/45 35/40/45 35/40/45 35/40/45  

300 30/35/40 30/35/40 30/35/40 30/35/40 30/35/40

120 18/25/30 18/25/30 18/25/30

55  18/20/22

500 750 1,100 1,550 1,800 2,000 2,600 3,500 4,500

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Optimized Movement for Optimal Cycle Times

As with accumulator-driven hydraulic machines, ELEKTRON offers parallel movements as a standard feature.The result is excellent machine dynamics:

Tie-bar spacing with a stiff platen and highly sensitive mold safety ensure long-term part-quality and mold life.The mold installation area is easily accessed, allowing for quick mold changes.

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With locations in the US, India, China, and Germany, manufacturers in the Milacron group have been buildingall-electric injection molding machines for more than 25 years:

The ELEKTRON is based on the proven ELEKTRA series. Both machines share the same platform:service, spare parts and retrofits are available through Ferromatik Milacron’s SERVTEK customer supportin Malterdingen, Germany. The high quality standards for the machines are assured worldwide throughexperienced product management.

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Precise Movements Ensure Quality Parts for the Long Term

All-electrics set the standard for movement repeatability. Exact movements are assured by the machines‘ drive componentsand robust mechanics. This ensures consistent part quality for the long term. The stroke precision of servo-driven axes issignificantly greater than even the best hydraulic systems can provide. All this makes the ELEKTRON ideal for the reliable production of high-precision parts:

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The electrical cabinet is integrated into the machine base. This design, with separate areas for controls and power components,as well as the location of the central processor in the operator panel, offers plenty of room for the available ELEKTRON options.An Ethernet Powerlink connection guarantees fast and reliable communications between the motor, amplifier, and machine controls.

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Operator-friendly Controls

The new ENDURA touch controls were developed especially to meet the requirements of the ELEKTRON series.Machine operators will easily find their way around the system right from the start. ENDURA touch at a glance:

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Every page can be accessed directly from an overview page

Enter mold data for mold closingand opening

Cylinder heating, including heating energyindicator and monitoring

Enter pressure, velocity, time and stroke

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ELEKTRON 50 — 350

ELEKTRON 450

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A B C D E F G H I J K L M N O P QELEKTRON 50 - 55  4,303 1,440 1,811 1,813 2,940 482 640 285 1,387 889 55 1,540 1,984 720 720 — —

ELEKTRON 50 - 120 4,303 1,440 1,811 1,813 2,490 512 640 285 1,387 889 55 1,540 2,004 720 720 — —

ELEKTRON 50 - 300 4,303 1,440 1,811 1,813 2,490 88 640 285 1,387 889 55 1,562 2,019 720 720 — —

ELEKTRON 75 - 120 4,475 1,565 1,831 1,965 2,510 532 790 352 1,248 915 66 1,586 2,050 783 783 — —

ELEKTRON 75 - 300 4,475 1,565 1,831 1,965 2,510 108 790 352 1,248 915 66 1,608 2,065 783 783 — —

ELEKTRON 75 - 450 4,475 1,565 1,831 1,965 2,510 -68 790 352 1,248 915 66 1,611 2,103 783 783 — —

ELEKTRON 110 - 120 4,589 1,285 2,034 2,079 2,510 532 700 322 1,304 915 66 1,642 2,105 580 705 — —

ELEKTRON 110 - 300 4,589 1,285 2,034 2,079 2,510 108 700 322 1,304 915 66 1,664 2,120 580 705 — —

ELEKTRON 110 - 450 4,589 1,285 2,034 2,079 2,510 -68 700 322 1,304 915 66 1,665 2,158 580 705 — —

ELEKTRON 155 - 300 5,215 1,455 2,018 2,470 2,745 343 890 292 1,386 935 66 1,746 2,203 670 785 516 —

ELEKTRON 155 - 450 5,215 1,455 2,018 2,470 2,745 170 890 292 1,386 935 66 1,749 2,241 670 785 604 —

ELEKTRON 155 - 630 5,215 1,455 2,018 2,470 2,745 -102 890 292 1,386 935 66 1,766 2,240 670 785 753 —

ELEKTRON 180 - 300 5,215 1,455 2,018 2,470 2,745 343 890 292 1,386 935 66 1,746 2,203 670 785 516 —

ELEKTRON 180 - 450 5,215 1,455 2,018 2,470 2,745 170 890 292 1,386 935 66 1,749 2,241 670 785 604 —

ELEKTRON 180 - 630 5,215 1,455 2,018 2,470 2,745 -102 890 292 1,386 935 66 1,766 2,240 670 785 753 —

ELEKTRON 200 - 450 6,398 1,805 2,085 2,870 3,379 -950 1,240 298 1,553 1,059 66 1,916 2,407 828 977 — —

ELEKTRON 200 - 630 6,398 1,805 2,085 2,870 3,379 -682 1,240 298 1,553 1,059 66 1,933 2,407 828 977 — —

ELEKTRON 200 - 970 6,398 1,805 2,085 2,870 3,379 -149 1,240 298 1,553 1,059 66 1,974 2,456 828 977 — —

ELEKTRON 260 - 630 6,825 1,833 2,256 3,180 3,645 -799 1,240 298 1,618 1,059 66 1,998 2,472 856 977 — —

ELEKTRON 260 - 970 6,825 1,833 2,256 3,180 3,645 -269 1,240 298 1,618 1,059 66 2,039 2,521 856 977 — —

ELEKTRON 260 - 1,540 6,825 1,833 2,256 3,180 3,645 108 1,240 298 1,618 1,059 66 2,065 2,690 856 977 — —

ELEKTRON 350 - 970 7,108 1,853 2,345 3,463 3,645 -282 1,340 298 1,663 1,057 66 2,110 2,700 883 970 — —

ELEKTRON 350 - 1,540 7,108 1,853 2,345 3,463 3,645 108 1,340 298 1,663 1,057 66 2,110 2,735 883 970 — —

ELEKTRON 450 - 1,540 7,945 2,143 2,557 3,953 3,992 265 1,436 440 1,722 955 66 2,282 2,794 1,039 1,104 — 2,789  

ELEKTRON 450 - 2,290 7,945 2,143 2,557 3,953 3,992 194 1,436 440 1,722 955 66 2,596 2,715 1,039 1,104 — 2,789  

ELEKTRON 450 - 3,470 7,945 2,143 2,557 3,953 3,992 -193 1,436 440 1,722 955 66 2,631 2,715 1,039 1,104 — 2,789  

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Clamping Unit 

5-Point toggle system

Clamp movement via ball screw and belt drive

3 adjustable closed-loop opening and closing speeds

Clamping force adjustable

Automatic mold installation height adjustment 

Position-based ramping for accurate switching and precise speed, pressure controls

High-sensitivity mold safety (stroke and force) adjustable in two stages

Mold safety with one try-again circuit 

Automatic grease lubrication

Actual tonnage display on control panel 

SPI ejector cross

Hydraulic or pneumatic core pull 

Air valves

Machine height increased 100 mm

Ejector 

Ejector movement via ball screw and belt drive

Forward speed adjustable in two stages

Speed and force adjustable on control panel 

Pulsating ejector strokes, adjustable from 1 to 9 

Zero point adjustableEjector forward dwell timer 

Injection Unit 

3 screw diameters available per injection unit 

Nitrided barrel and screw 

Bimetallic barrel and hardened screw 

Barrel cover with perforated metal 

Barrel cover V2A with insulation

Injection movement via ball screw and belt drive

Injection speed increased 

5-Stage injection switchable by pressure, time, or position

10-Stage back pressure

5-Stage plasticizing switchable by position

Digital setting and read-out of screw RPM

Screw suck-back before and after plasticizing

Screw cold start protection

Semi-auto purge

Intrusion molding program

Sprue break with timer 

Needle shut-off nozzle, pneumatic operated 

Feed throat temperature indication and control 

Material hopper 

Adapter plate for coloring unit or hopper loader 

Standard 

Option

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Standard 

Option

Injection Unit 

Control for coloring unit

Auto heat startup and shutdown

Actual current display of heating zones

Display of set and actual temperature with bar graph

Heaterband and thermocouple failure detection

Heat standby after achieving set number of cycles

Temperature and tolerance range monitoring for each zone

Controls

High-performance controls from B&R

Intuitive operations via 15" color touchscreen

No page more than two clicks away 

Keypad for entering notes and information

32 function keys with LEDs, arranged around the touchscreen

Various interfaces (3 USB, RS232, Ethernet) for connecting external devices

Save mold data and screenshots to USB keys

Setpoint and actual values shown as absolute values

Plausibility check on values entered 

Process monitoring with graphically displayed minimum, maximum, and average values

Graphical display of 33 parameters for the last 150 cycles

Summary of last 3,000 alarms with date and time stampsDisplay of last 3,000 setpoint-value changes (change log)

Internal memory for up to 200 mold data sets

3+3 freely configurable inputs and outputs for connecting peripheral devices

Data protection with four access levels for up to 100 machine operators

Choice of three languages

Drive Technology 

Closed-loop control of all pressures, strokes and speeds

Servo-driven mold, ejector, plasticizing and injection movements

High-speed Ethernet POWERLINK connection between motor, amplifier and machine controls

Parallel mold, ejector and plasticizing movements

Other 

Euromap mold mounting pattern

Mounting patterns to Euromap standards for robots on fixed platen

Moving platen supported on machine frame by glide shoes

Cooling water battery 

Hosing from cooling water battery to stationary or moving platen

Part removal possible from two sides

Interface for robot to Euromap 67 

Interface for conveyor belt 

Receptacle packages

Electric panel integrated in the machine base

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Technical Data and Clamp Dimensions

Clamping Unit 50

Clamping Force kN 500

Tie Bar Clearance (H x V) mm 320 x 320

Clamping Platens Size (H x V) mm 470 x 490

Mold Opening Stroke mm 260

Distance Between Platens max. mm 670

Mold Installation Height min. / max. mm 150 / 410

Mold Weight max. (moving / fixed) kg 290 / 145  

Opening Force kN 165  

Ejector Force kN 25  

Ejector Stroke mm 125  

Dry Cycle (Euromap 6) s-mm 1.7 - 224

Injection Unit 55 120 300

Screw Diameter mm 18 20 22 18 25 30 30 35 40

Injection Pressure max. bar   2,500 2,345 1,939 2,444 2,016 1,400 2,500 1,943 1,488

Stroke Volume max. cm³ 19 24 29 31 59 85 113 154 201

Injection Weight max. (PS) g 17 21 26 28 54 77 103 140 183

Screw Stroke mm 75 75 75 120 120 120 160 160 160

Unit Stroke mm 180 180 180 250 250 250 250 250 250

Nozzle Holding Force kN   30 30 30 30 30 30 30 30 30

Injection Rate cm³/s 52 64 78 52 101 145 117 159 208

Screw Speed min -1 400 400 400 400 400 400 400 400 400

Recovery Rate g/s 3.2 4 5 3 9 13 18 25 32

Active Screw Length L/D   22 21 19 20 20 20 22 23 20

Number of Heating Zones 3+1 3+1 3+1 3+1 3+1 3+1 4+1 4+1 4+1

Total Heating Capacity kW   4.8 4.9 4.9 4.6 6.7 7.9 9.2 11.2 11.2

General Data 50 - 55 50 - 120 50 - 300

Total Connected Power  kW  11.3 11.4 11.4 11.4 12.7 14.7 20.9 22.3 22.3

Machine Dimensions (L x W x H) m 3.94 x 1.29 x 1.84 3.94 x 1.29 x 1.86 3.94 x 1.29 x 1.87  

Net Weight  kg 3,000 3,200 3,400

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Technical Data and Clamp Dimensions

Clamping Unit 75  

Clamping Force kN 750

Tie Bar Clearance (H x V) mm 405 x 380

Clamping Platens Size (H x V) mm 575 x 570

Mold Opening Stroke mm 320

Distance Between Platens max. mm 800

Mold Installation Height min. mm 150 / 480

Mold Weight max. (moving / fixed) kg 510 / 255  

Opening Force kN 250

Ejector Force kN 25  

Ejector Stroke mm 125  

Dry Cycle (Euromap 6) s-mm 1.6 - 284

Injection Unit 120 300 450

Screw Diameter mm 18 25 30 30 35 40 35 40 45  

Injection Pressure max. bar   2,444 2,016 1,400 2,500 1,943 1,488 2,445 1,985 1,569  

Stroke Volume max. cm³ 31 59 85 113 154 201 173 226 286

Injection Weight max. (PS) g 28 54 77 103 140 183 158 206 261

Screw Stroke mm 120 120 120 160 160 160 180 180 180

Unit Stroke mm 250 250 250 250 250 250 250 250 250

Nozzle Holding Force kN   30 30 30 30 30 30 30 30 30

Injection Rate cm³/s 52 101 145 117 159 208 159 207 262

Screw Speed min -1 400 400 400 400 400 400 400 400 400

Recovery Rate g/s 3 9 13 18 25 32 28 40 43

Active Screw Length L/D   20 20 20 22 22.9 20 22 22.8 20

Number of Heating Zones 3+1 3+1 3+1 4+1 4+1 4+1 4+1 4+1 4+1

Total Heating Capacity kW   4.6 6.7 7.9 9.2 11.2 11.2 11.1 13.1 13.1

General Data 75   - 120 75   - 300 75 - 450

Total Connected Power  kW  14.0 15.2 16.1 23.5 24.9 24.9 27.8 29.2 29.2

Machine Dimensions (L x W x H) m 4.36 x 1.42 x 1.93 4.36 x 1.42 x 1.95 4.36 x 1.42 x 1.98

Net Weight  kg 4,500 4,700 4,950

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Technical Data and Clamp Dimensions

Clamping Unit 110

Clamping Force kN 1,100

Tie Bar Clearance (H x V) mm 420 x 420

Clamping Platens Size (H x V) mm 650 x 650

Mold Opening Stroke mm 350

Distance Between Platens max. mm 830

Mold Installation Height min. / max. mm 150 / 480

Mold Weight max. (moving / fixed) kg 600 / 300

Opening Force kN 370

Ejector Force kN 30

Ejector Stroke mm 150

Dry Cycle (Euromap 6) s-mm 1.9 - 294

Injection Unit 120 300 450

Screw Diameter mm 18 25 30 30 35 40 35 40 45  

Injection Pressure max. bar   2,444 2,016 1,400 2,500 1,943 1,488 2,445 1,985 1,569  

Stroke Volume max. cm³ 31 59 85 113 154 201 173 226 286

Injection Weight max. (PS) g 28 54 77 103 140 183 158 206 261

Screw Stroke mm 120 120 120 160 160 160 180 180 180

Unit Stroke mm 250 250 250 250 250 250 250 250 250

Nozzle Holding Force kN   30 30 30 30 30 30 30 30 30

Injection Rate cm³/s 52 101 145 117 159 208 159 207 262

Screw Speed min -1 400 400 400 400 400 400 400 400 400

Recovery Rate g/s 3 9 13 18 25 32 28 40 43

Active Screw Length L/D   20 20 20 22 23 20 22 22.8 20

Number of Heating Zones 3+1 3+1 3+1 4+1 4+1 4+1 4+1 4+1 4+1

Total Heating Capacity kW   4.6 6.7 7.9 9.2 11.2 11.2 11.1 13.1 13.1

General Data 110 - 120 110 - 300 110 - 450Total Connected Power  kW  16.6 17.9 18.7 26.1 27.5 27.5 30.5 31.9 31.9  

Machine Dimensions (L x W x H) m 4.51 x 1.42 x 2.00 4.51 x 1.42 x 2.01 4.77 x 1.42 x 2.04

Net Weight  kg 5,370 5,500 5,750

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Technical Data and Clamp Dimensions

Clamping Unit 155  

Clamping Force kN 1,550

Tie Bar Clearance (H x V) mm 520 x 520

Clamping Platens Size (H x V) mm 780 x 780

Mold Opening Stroke mm 440

Distance Between Platens max. mm 1,030

Mold Installation Height min. / max. mm 200 / 590

Mold Weight max. (moving / fixed) kg 1,125 / 560

Opening Force kN 500

Ejector Force kN 35  

Ejector Stroke mm 150

Dry Cycle (Euromap 6) s-mm 2 - 364

Injection Unit 300 450 630

Screw Diameter mm 30 35 40 35 40 45 40 45 50

Injection Pressure max. bar   2,500 1,943 1,488 2,445 1,985 1,569 2,494 1,970 1,596

Stroke Volume max. cm³ 113 154 201 173 226 286 251 318 393

Injection Weight max. (PS) g 103 140 183 158 206 261 229 289 357  

Screw Stroke mm 160 160 160 180 180 180 200 200 200

Unit Stroke mm 250 250 250 250 250 250 300 300 300

Nozzle Holding Force kN   30 30 30 30 30 30 30 30 30

Injection Rate cm³/s 117 159 208 159 207 262 207 262 324

Screw Speed min -1 400 400 400 400 400 400 400 400 400

Recovery Rate g/s 18 25 32 28 40 43 40 47 56

Active Screw Length L/D   22 22.9 20 22 22.8 20 22 22.2 20

Number of Heating Zones 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1

Total Heating Capacity kW   9.2 11.2 11.2 11.1 13.1 13.1 12.8 14.8 14.8

General Data 155   - 300 155   - 450 155   - 630Total Connected Power  kW  26.9 28.3 28.3 31.2 32.6 32.6 32.4 33.8 33.8

Machine Dimensions (L x W x H) m 5.20 x 1.52 x 2.10 5.20 x 1.52 x 2.10 5.41 x 1.52 x 2.10

Net Weight  kg 7,400 7,650 7,800

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Technical Data and Clamp Dimensions

Clamping Unit 180

Clamping Force kN 1,800

Tie Bar Clearance (H x V) mm 520 x 520

Clamping Platens Size (H x V) mm 780 x 780

Mold Opening Stroke mm 440

Distance Between Platens max. mm 1,030

Mold Installation Height min. / max. mm 200 / 590

Mold Weight max. (moving / fixed) kg 1,125 / 560

Opening Force kN 540

Ejector Force kN 35  

Ejector Stroke mm 150

Dry Cycle (Euromap 6) s-mm 2 - 364

Injection Unit 300 450 630

Screw Diameter mm 30 35 40 35 40 45 40 45 50

Injection Pressure max. bar   2,500 1,943 1,488 2,445 1,985 1,569 2,494 1,970 1,596

Stroke Volume max. cm³ 113 154 201 173 226 286 251 318 393

Injection Weight max. (PS) g 103 140 183 158 206 261 229 289 357  

Screw Stroke mm 160 160 160 180 180 180 200 200 200

Unit Stroke mm 300 300 300 300 300 300 300 300 300

Nozzle Holding Force kN   30 30 30 30 30 30 30 30 30

Injection Rate cm³/s 117 159 208 159 207 262 207 262 324

Screw Speed min -1 400 400 400 400 400 400 400 400 400

Recovery Rate g/s 18 25 32 28 40 43 40 47 56

Active Screw Length L/D   22 22.9 20 22 22.8 20 22 22.2 20

Number of Heating Zones 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1

Total Heating Capacity kW   9.2 11.2 11.2 11.1 13.1 13.1 12.8 14.8 14.8

General Data 180 - 300 180 - 450 180 - 630Total Connected Power  kW  26.9 28.3 28.3 31.2 32.6 32.6 32.4 33.8 33.8

Machine Dimensions (L x W x H) m 5.20 x 1.52 x 2.10 5.20 x 1.52 x 2.10 5.41 x 1.52 x 2.10

Net Weight  kg 7,400 7,650 7,800

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Technical Data and Clamp Dimensions

Clamping Unit 200

Clamping Force kN 2,000

Tie Bar Clearance (H x V) mm 570 x 570

Clamping Platens Size (H x V) mm 810 x 810

Mold Opening Stroke mm 510

Distance Between Platens max. mm 1,220

Mold Instal lation Height min. / max. mm 200 / 710

Mold Weight max. (moving / fixed) kg 1,270 / 630

Opening Force kN 600

Ejector Force kN 45  

Ejector Stroke mm 150

Dry Cycle (Euromap 6) s-mm 2.2 – 399 (estimated)

Injection Unit 450 630 970

Screw Diameter mm 35 40 45 40 45 50 45 50 60

Injection Pressure max. bar   2,445 1,985 1,569 2,494 1,970 1,596 2,300 2,058 1,429  

Stroke Volume max. cm³ 173 226 286 251 318 393 382 471 679  

Injection Weight max. (PS) g 158 206 261 229 289 357 348 429 618

Screw Stroke mm 180 180 180 200 200 200 240 240 240

Unit Stroke mm 300 300 300 300 300 300 300 300 300

Nozzle Holding Force kN   30 30 30 30 30 30 30 30 30

Injection Rate cm³/s 159 207 262 207 262 324 317 392 565  

Screw Speed min -1 400 400 400 400 400 400 350 350 350

Recovery Rate g/s 28 40 43 40 47 56 46 58 80

Active Screw Length L/D   22 22.8 20 22 22.2 20 22 24.2 20

Number of Heating Zones 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1

Total Heating Capacity kW   11.1 13.1 13.1 12.8 14.8 14.8 16.6 20 20

General Data 200 - 450 200 - 630 200 - 970Total Connected Power  kW  31.2 32.6 32.6 32.4 33.8 33.8 34.7 36.6 36.6

Machine Dimensions (L x W x H) m 6.30 x 1.80 x 2.60 6.30 x 1.80 x 2.60 6.50 x 1.80 x 2.60

Net Weight  kg 9,150 9,400 10,150

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Technical Data and Clamp Dimensions

Clamping Unit 260

Clamping Force kN 2,600

Tie Bar Clearance (H x V) mm 660 x 660

Clamping Platens Size (H x V) mm 940 x 940

Mold Opening Stroke mm 600

Distance Between Platens max. mm 1,350

Mold Installation Height min. / max. mm 200 / 750

Mold Weight max. (moving / fixed) kg 1,950 / 980

Opening Force kN 780

Ejector Force kN 60

Ejector Stroke mm 160

Dry Cycle (Euromap 6) s-mm 2.52 – 462

Injection Unit 630 970 1,540

Screw Diameter mm 40 45 50 45 50 60 50 60 70

Injection Pressure max. bar   2,494 1,970 1,596 2,300 2,058 1,429 2,300 1,942 1,427  

Stroke Volume max. cm³ 251 318 393 382 471 679 550 792 1,078

Injection Weight max. (PS) g 229 289 357 348 429 618 500 720 981

Screw Stroke mm 200 200 200 240 240 240 280 280 280

Unit Stroke mm 400 400 400 400 400 400 400 400 400

Nozzle Holding Force kN   30 30 30 30 30 30 30 30 30

Injection Rate cm³/s 207 262 324 317 392 565 550 792 1,087  

Screw Speed min -1 400 400 400 350 350 350 300 300 300

Recovery Rate g/s 40 47 56 46 58 80 46 70 90

Active Screw Length L/D   22 22.2 20 22 24.2 20 22 23.6 20

Number of Heating Zones 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1

Total Heating Capacity kW   12.8 14.8 14.8 16.6 20 20 20 25.4 25.4

General Data 260 - 630 260 - 970 260 - 1,540Total Connected Power  kW  37.2 38.6 38.6 52.7 54.6 54.6 51.7 63.6 63.6

Machine Dimensions (L x W x H) m 6.90 x 2.10 x 2.50 6.90 x 2.10 x 2.50 7.40 x 2.10 x 2.50

Net Weight  kg 13,000 13,500 14,000

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Technical Data and Clamp Dimensions

Clamping Unit 350

Clamping Force kN 3,500

Tie Bar Clearance (H x V) mm 720 x 720

Clamping Platens Size (H x V) mm 1,030 x 1,030

Mold Opening Stroke mm 675  

Distance Between Platens max. mm 1,475  

Mold Installation Height min. / max. mm 250 / 800

Mold Weight max. (moving / fixed) kg 2,630 / 1,320

Opening Force kN 990

Ejector Force kN 75  

Ejector Stroke mm 200

Dry Cycle (Euromap 6) s-mm 2.6 - 504

Injection Unit 970 1,540

Screw Diameter mm 45 50 60 50 60 70

Injection Pressure max. bar   2,300 2,058 1,429 2,300 1,942 1,427  

Stroke Volume max. cm³ 382 471 679 550 792 1,078

Injection Weight max. (PS) g 348 429 618 500 720 981

Screw Stroke mm 240 240 240 280 280 280

Unit Stroke mm 400 400 400 400 400 400

Nozzle Holding Force kN   30 30 30 30 30 30

Injection Rate cm³/s 317 392 565 550 792 1,087  

Screw Speed min -1 350 350 350 300 300 300

Recovery Rate g/s 46 58 80 46 70 90

Active Screw Length L/D   22 24.2 20 22 23.6 20

Number of Heating Zones 4+1 4+1 4+1 4+1 4+1 4+1

Total Heating Capacity kW   16.6 20 20 20 25.4 25.4

General Data 350 - 970 350 - 1,540Total Connected Power  kW  58.3 60.2 60.2 67.3 69.2 69.2

Machine Dimensions (L x W x H) m 7.00 x 2.10 x 2.50 7.40 x 2.10 x 2.50

Net Weight  kg 16,500 17,300

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 Ø   2   7    

1020

       9       8       0

Ø   5   2   . 4   

1240

1530

 Ø150

*944

   M  2  0   X   5  0

*1009

       2       8       0

       4       2       0

       5       6       0

       7       0       0

       8       4       0

       9       8       0

       1       1       2       0

       1       0       1  .       6

       1       5       2  .       4

       4       0       6  .       4

       7       1       1  .       2

       1       2       3       0

101.6

152.4

406.4

711.2

280

420

560

700

840

980

1120

OP. GATE INSIDE NON-OP. GATE INSIDE

512

       M       2       4

        Ø       1       6       0       H       830

MAX.1640

        Ø       1       1       0

        Ø       1       6       4

. 

        Ø       2       0       0

0-200

MIN.350

MAX. 820

  . .

470

820

StationaryPlaten

MovingPlaten

R15

Ø4

. 

  . .

All Dimesnsions AreIn MM 

. 

  .   .

* InsideGate Dimensions

Technical Data and Clamp Dimensions

Clamping Unit 450

Clamping Force kN 4,500

Tie Bar Clearance (H x V) mm 870 x 830

Clamping Platens Size (H x V) mm 1,240 x 1,200

Mold Opening Stroke mm 820

Distance Between Platens max. mm 1,640

Mold Installation Height min. / max. mm 350 / 820

Mold Weight max. (moving / fixed) kg 5,725 (3,815 / 1,910)

Opening Force kN 1,260

Ejector Force kN 110

Ejector Stroke mm 200

Dry Cycle (Euromap 6) s-mm 2.8 - 581

Injection Unit 1,540 2,290 3,470

Screw Diameter mm 50 60 70 60 70 80 70 80 90

Injection Pressure max. bar   2,300 1,942 1,427 2,238 1,856 1,421 2, 289 1,917 1,515  

Stroke Volume max. cm³ 550 792 1,078 905 1,232 1,608 1,385 1,810 2,290

Injection Weight max. (PS) g 523 753 1,025 861 1,172 1,530 1,318 1,722 2,179  

Screw Stroke mm 280 280 280 320 320 320 360 360 360

Unit Stroke mm 400 400 400 400 400 400 400 400 400

Nozzle Holding Force kN   30 30 30 30 30 30 30 30 30

Injection Rate cm³/s 550 792 1,078 427 580 758 580 758 961

Screw Speed min -1 300 300 300 250 250 250 220 220 220

Recovery Rate g/s 46 70 90 56 77 101 61 86 114

Active Screw Length L/D   22 23.6 20 26.7 22.9 20 25.7 22.5 20

Number of Heating Zones  4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1

Total Heating Capacity kW   20 25.4 25.4 39.6 39.6 39.6 57.9 57.9 57.9  

General Data 450 - 1,540 450 - 2,290 450 - 3,470Total Connected Power  kW  86.3 90.1 90.1 98.6 98.6 98.6 118.4 118.4 118.4

Machine Dimensions (L x W x H) m 8.1 x 1.8 x 2.7 8.1 x 1.8 x 2.7 8.4 x 1.8 x 2.7  

Net Weight  kg 23,500 25,000 27,000

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Ferromatik Milacron GmbH I Riegeler Str. 4 I 79364 Malterdingen I Germany 

+49 (0)7644 78-0 I [email protected] I www.ferromatik.com