-
ELECTRICAL DEPARTMENT
TECHNICAL SPECIFICATION FOR ELECTRICAL INSTALLATION
PAGE 1 OF 1
SPEC. NO. 32346-13-TS-001
STATUS ENQUIRY WORK ORDER
PROJECT POWER SYSTEM MODIFICATION WORK AT WELLINGTON ISLAND
INSTALLATIONS FOR FACT-CD
LOCATION WELLINGTON ISLAND, KOCHI
CLIENT M/S. FACT-COCHIN DIVISION
PURCHASER M/S FACT COCHIN DIVISION
VENDOR
W.O NO.
NAME OF WORK : ELECTRICAL INSTALLATION
1 10.08.2012 Incorporating Comments from FACT-CD ANU MIC KAG
13FT
004
/ 94
0 16.06.2011 ISSUED FOR ENQUIRY MIC KAG MO REV. DATE DESCRIPTION
PREPARED CHECKED APPROVED
FACT ENGINEERING AND DESIGN ORGANISATION
-
ELECTRICAL DEPARTMENT
CONTENTS TECHNICAL SPECIFICATION FOR ELECTRICAL INSTALLATION
32346 - 13 - TS - 001
PAGE 1 OF 4 R0 S.No. Doc. No. Description No. of Pages
Rev. No. with Issue
1 2 3 4
1.0 TECHNICAL DOCUMENTS
1.1 32346-13-TS-001 SIW SCHEDULE OF ITEMS OF WORK 32 0 1 1.2
32346-13-TS-001 SW SCOPE OF WORK 7 0 1 1.3 00ES001/03 VENDOR DATA
SUBMISSION PROCEDURE 3 0 0 1.4 32346-13-TS-001 VDI VENDOR DATA
INDEX 1 0 0 1.5 32346-13-TS-001 VDR VENDOR DATA REQUIREMENTS 4 0 0
1.6 32346-13-TS-001 INS SCOPE OF INSPECTION AND TESTS 2 0 0 1.7
13ES900/94 ENGG. SPECS:- GENERAL REQUIREMENTS FOR ELECTRICS 2 0
0
1.8 32346-13-DA-900 01 DATA SHEET - GENERAL REQUIREMENTS FOR
ELECTRICS AT Q-10 BERTH
1 0 0
1.9 32346-13-DA-900 02
DATA SHEET - GENERAL REQUIREMENTS FOR ELECTRICS AT AMMONIA
HANDLING SUBSTATION
1 0 0
1.10 32346-01-TS-001 SP SPECIFICATION FOR ERECTION TESTING &
COMMISSIONING 9 0 0 1.11 13ES905/94 ENGG. SPECS:- BUS TRUNKING 2 0
0 1.12 32346-13-DA-905 01 DATA SHEET:- BUS TRUNKING FOR W/I Q-10
BERTH SUBSTATION 2 0 1 1.13 32346-13-DA-905 02 DATA SHEET:- BUS
TRUNKING FOR W/I AMMONIA HANDLING SUBSTATION 2 0 1 1.14
32346-13-TP-905 01 TECH. PARTICULARS:- BUS TRUNKING 2 0 0 1.15
13ES908/94 ENGG. SPECS:- SAFETY ITEMS FOR SUBSTATION & CONTROL
ROOM 1 0 0 1.16 32346-13-DA-908 01 DATA SHEET:- SAFETY ITEMS FOR
SUBSTATION & CONTROL ROOM 1 0 0 1.17 32346-13-TP-908 01 TECH.
PARTICULARS: SAFETY ITEMS FOR SUBSTATION & CONTROL ROOM 1 0
0
1.18 13ES914/94
ENGG. SPEC:- FABRICATION AND INSTALLATION OF CABLE TRAYS AND
OTHER STRUCTURALS FOR ELECTRICS
1 0 0
13FT
005/
94
1 10.08.2012 INCORPORATING COMMENTS FROM FACT-CD ANU MIC KAG
0 16.06.2011 ISSUED FOR ENQUIRY MIC KAG MO REV. DATE DESCRIPTION
PREPARED CHECKED APPROVED
FACT ENGINEERING AND DESIGN ORGANISATION
-
ELECTRICAL DEPARTMENT
CONTENTS TECHNICAL SPECIFICATION FOR ELECTRICAL INSTALLATION
32346 - 13 - TS - 001
PAGE 2 OF4 R0 S.No. Doc. No. Description No. of Pages
Rev. No. with Issue
1 2 3 4
1.19 32346-13-DA-914 01
DATA SHEET:- FABRICATION AND INSTALLATION OF CABLE TRAYS AND
OTHER STRUCTURALS FOR ELECTRICS
1 0 0
1.20 13ES915/94 ENGG. SPECS:- CABLING INSTALLATION 2 0 0 1.21
32346-13-DA-915 01 DATA SHEET:- CABLING INSTALLATION 1 0 0 1.22
13ES916/94 ENGG. SPECS:- EARTHING 2 0 1.23 32346-13-DA-916 01 DATA
SHEET EARTHING 1 0 0 1.24 13ES927/94 ENGG. SPECS:- LIGHTING
INSTALLATION 5 0 1.25 32346-13-DA-927 01 DATA SHEET:- LIGHTING
INSTALLATION 1 0 0
1.26 32346-13-TS-908 01 SPL LF SPECIAL REQUIREMENTS FOR LIGHTING
FIXTURES AND ACCESSORIES
4 0 0
1.27 13ES911/94 ENGG. SPECS:- PUSH BUTTON STATIONS 2 0 0 1.28
32346-13-DA-911 01 DATA SHEET:- PUSH BUTTON STATIONS 3 0 1 1.29
32346-13-TP-911 01 TECH. PARTICULARS:- PUSH BUTTON STATIONS 1 0 0
1.30 32346-13-TS-001 SV SUBVENDOR LIST 2 0 0 1.31 32346-13-TS-001
CS COMPLIANCE STATEMENT 1 0 0
13FT
005/
94
1 10.08.2012 INCORPORATING COMMENTS FROM FACT-CD ANU MIC KAG
0 16.06.2011 ISSUED FOR ENQUIRY MIC KAG MO REV. DATE DESCRIPTION
PREPARED CHECKED APPROVED
FACT ENGINEERING AND DESIGN ORGANISATION
-
ELECTRICAL DEPARTMENT
CONTENTS TECHNICAL SPECIFICATION FOR ELECTRICAL INSTALLATION
32346 - 13 - TS - 001
PAGE 3 OF4 R0 S.No. Doc. No. Description No. of Pages
Rev. No. with Issue
1 2 3 4
2.0 DRAWINGS 2.1 32346-13-SD-00 101 SLD FOR W/I Q-10 BERTH
SUBSTATION 1 0 1 2.2 32346-13-SD-00 102 SLD FOR W/I AMMONIA
HANDLING SUB STATION 1 0 1
2.3 32346-13-SC-00151 SCHEMATIC DIAGRAM OF LIGHTING DISTRIBUTION
BOARD -01 1 0 1
2.4 32346-13-SC-00152 SCHEMATIC DIAGRAM OF LIGHTING DISTRIBUTION
BOARD -02 1 0 1
2.5 32346-13-SC-00153 SCHEMATIC DIAGRAM OF POWER DISTRIBUTION
BOARD -01 1 0 1
2.6 32346-13-SC-00154 SCHEMATIC DIAGRAM OF POWERDISTRIBUTION
BOARD -02 1 0 1
2.7 32346-13-SC-00155 SCHEMATIC DIAGRAM OF LIGHTING DISTRIBUTION
BOARD -03 1 0 1
2.8 32346-13-SC-00156 SCHEMATIC DIAGRAM OF POWER DISTRIBUTION
BOARD -03 1 0 1
2.9 32346-13-GA-00 201
GA FOR POWER SYSTEM MODIFICATION AT WELLINGTON ISLAND Q10-BERTH
SUB STATION
1 0 1
2.10 32346-13-GA-00 202
GA FOR POWER SYSTEM MODIFICATION AT W/I AMMONIA HANDLING SUB
STATION
1 0 1
2.11 32346-13-EL-00 301 EARTHING LAYOUT WELLINGTON ISLAND
Q10-BERTH SUB STATION 1 0 1
2.12 32346-13-EL-00 302 EARTHING LAYOUT AT W/I AMMONIA HANDLING
SUB STATION 1 0 1
2.13 32346-13-EL-00 303
LIGHTNING PROTECTION LAYOUT WELLINGTON ISLAND Q10-BERTH SUB
STATION
1 0 1
2.14 32346-13-EL-00 304
LIGHTNING PROTECTION LAYOUT AT W/I AMMONIA HANDLING SUB
STATION
1 0 1
2.15 32346-13-LL-00 401 LIGHTING LAYOUT AT WELLINGTON ISLAND
Q10-BERTH SUB STATION 1 0 1
13FT
005/
94
1 10.08.2012 INCORPORATING COMMENTS FROM FACT-CD ANU MIC KAG
0 16.06.2011 ISSUED FOR ENQUIRY MIC KAG MO REV. DATE DESCRIPTION
PREPARED CHECKED APPROVED
FACT ENGINEERING AND DESIGN ORGANISATION
-
ELECTRICAL DEPARTMENT
CONTENTS TECHNICAL SPECIFICATION FOR ELECTRICAL INSTALLATION
32346 - 13 - TS - 001
PAGE 4 OF 4 R0 S.No. Doc. No. Description No. of Pages
Rev. No. with Issue
1 2 3 4
2.16 32346-13-LL-00 402 LIGHTING LAYOUT AT W/I AMMONIA HANDLING
SUB STATION 1 0 1 2.17 32346-13-PL-00 501 POWER LAYOUT WELLINGTON
ISLAND Q10-BERTH SUB STATION 2 0 1 2.18 32346-13-PL-00 502 POWER
LAYOUT AT W/I AMMONIA HANDLING SUB STATION 2 0 1 2.19
32346-13-GE-00 251 LIGHTING LEGEND & NOTES 1 0 1 2.20
32346-13-GE-00 252 TYPICAL FIXING DETAILS OF LIGHTING FIXTURES 3 0
0 2.21 32346-13-GE-00 253 TYPICAL ARRANGEMENT OF
OVERHEAD CABLE TRAYS 2 0 0
2.22 32346-13-GE-00 254 TYPICAL ARRANGEMENT OF CABLE RISER 1 0
0
2.23 32346-13-GE-00 255 TYPICAL ARRANGEMENT OF PIPING EARTH
ELECTRODE 1 0 0
2.24 32346-13-GE-00256 TYPICAL ARRANGEMENT OF PLATE ELECTRODE
EARTH PIT 1 0 0
2.25 32346-13-GE-00257 TYPICAL DETAILS OF CABLE TRAY IN TRENCH 1
0 0
2.26 32346-13-GE-00258 TYPICAL DETAILS OF CABLE TRENCH 2 0 0
2.27 32346-13-GE-00259 TYPICAL DETAILS OF BURIED CABLE 2 0 0
2.28 32346-13-GE-00260 TYPICAL DETAILS OF PUSH BUTTON
STATION SUPPORT DETAILS 2 0 0
2.29 32346-13-GE-00261 EARTHING CONNECTION DETAILS 1 0 0 2.30
32346 -13-CS-100 601 CABLE SCHEDULE-PCC for Q10
BERTH 2 0 1
2.31 32346 -13-CS-100 602 CABLE SCHEDULE-PMCC for Ammonia
Handling
5 0 1
2.32 32346 -13-CS-00603 CABLE SCHEDULE-11kV SWITCHBOARD Q-10
BERTH
1 0 1
2.33 32346 -13-CS-00604 CABLE SCHEDULE-11kV SWITCHBOARD AMMONIA
HANDLING
1 0 1
2.34 32346 -13-CS-00605 CABLE SCHEDULE-3.3kV SWITCHBOARD- Q-10
BERTH
1 0 1
13FT
005/
94
1 10.08.2012 INCORPORATING COMMENTS FROM FACT-CD ANU MIC KAG
0 16.06.2011 ISSUED FOR ENQUIRY MIC KAG MO REV. DATE DESCRIPTION
PREPARED CHECKED APPROVED
FACT ENGINEERING AND DESIGN ORGANISATION
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 1 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
1.0.0 EQUIPMENT Supply, Erection, Testing, Commissioning and
Handing over of following
electrical equipment as per scope of work detailed below.
(a) The entire work shall be carried out as per details given in
various specifications, data sheets, drawings, documents, etc
enclosed, relevant Indian
standards, regulations, code of practices, requirements of
various statutory bodies, manufacturer's instruction manuals of
individual equipment and as directed by owners representatives. All
equipment included in the supply scope of the owner shall be made
available in the stores at FACT CD, Ambalamedu/ at site stores.
(b) The supply scope shall include design, manufacture, shop
testing, inspection, packing, forwarding, delivering at site,
submission of documents like drawings, catalogues, manuals,
manufacturers test certificates, guaranteeing performance, etc as
applicable and supply of commissioning spares, cable glands, cable
lugs, cable terminal/adapter box to terminate higher size cables,
as required for the equipment supplied. The equipment /item shall
be supplied by contractor after obtaining necessary approval from
purchaser/FEDO on make, quantity, type etc. For all items the right
to witness shop testing by FEDO/Owner representative is
reserved.
(c) The erection scope shall include transportation from stores
at FACT CD, Ambalamedu/ from site stores, handling at site,
storage, inspection, safe custody, unpacking, checking of
components of supply equipment/items, listing and handing over of
short supplied items to site-in- charge, assembly of sections and
loose parts supplied along with the equipment, fixing and grouting
of foundation channels supplied by the equipment manufacturer/
Supply, fixing and grouting of foundation channels with necessary
hardwares like foundation bolts, Nuts, washers etc as per the
drawings of equipment/Panel manufacturer/ as per the drawings from
FEDO and as per the instructions of Engineer in Charge. If
required, the M.S. structure on which the H.T. Panels to be erected
shall be carried out with Beams/Channels etc.and as per the
specification and drawings from FEDO. In case of supply of M.S.
steel as above from the Contractor side , the quantity for such
Supply, Erection, fabrication and painting of M.S. steel structures
and foundations with steel involved are included in item 5.1.0 and
the applicable rate shall be as per the item 5.1.0 mentioned in
this Schedule of item
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 2 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
of works. The supply of M.S steel shall be of TISCO make only.
The inter panel wiring, checking of wiring as per manufacturer's
drawing, rewiring and interlock wiring if any required, minor civil
works, touch up painting, painting feeder details, making bolt
holes for supporting/fixing, etc as directed by site-in- charge.
All concealed /flush mounting work shall be done in coordination
with civil work. No separate charges shall be applicable for
chipping walls and other surfaces for concealing or flush mounting
electrical items and restoring the surface to original finish.
The scope shall also include supply of erection materials such
as bolts, nuts, washers, paint, cement, sand, etc wherever
required. The erection charges indicated below shall include
Testing, Commissioning and Handing over including submission of
site test certificates. The contractor shall carry out all pre
commissioning tests at site in all equipments covered under the
scope of this contract as per relevant standards and as directed by
Engineer in charge. Primary and secondary injection tests on relays
and meters shall be carried out by the contractor. The erection
rate indicated below shall be applicable also for equipment /item
if any issued by FEDO/Owner.
(d) Unless otherwise specified, spares for operation, associated
cabling, earthing,
cable terminations, not mentioned above are excluded from the
scope of following items.
1.1.0 11KV, 630A, 31.5KA VCB Switch board complete with all
accessories at W/I Q-
10 Berth Substation. The switch board shall be supplied by the
purchaser. Other details are as follows
Approximate overall Dimensions: 7800mm(L) X 1600mm(D) X
2580mm(H) No. of panels - 11 Weight- 13200Kg(approx.) a) Supply NA
NA b) Erection testing and commissioning 1 No 1.2.0 11KV, 630A,
31.5KA Single incomer VCB switch board with all accessories at
W/I
Ammonia Handling Substation. The switch board shall be supplied
by the
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 3 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
purchaser. Other details are as follows No. of panels - 1
Approximate overall Dimensions 700mm(L) X 2000mm(D) X 2580mm(H)
Weight: 1200Kg
a) Supply NA NA b) Erection testing and commissioning 1 No 1.3.0
3.3KV, 630A, 31.5KA, VCB Switch board at W/I Q-10 Berth Substation.
The
switch board shall be supplied by the purchaser. Other details
are as follows.
No. of panels - 4 Approximate overall Dimensions: 2830mm(L) X
1600mm(D) X 2580mm(H) Weight : 4800Kg. a) Supply NA NA b) Erection
testing and commissioning 1 No 1.4.0 11/3.45KV, 1600 KVA , DYN11
,ONAN transformers (Tranformer-1 &
Transformer-2) complete with all accessories at W/I Q-10 Berth
Substation. The transformers will be supplied by purchaser. Other
details are as follows:- Approximate overall dimensions and weight.
Length : 2715mm Breadth : 2620mm Height : 2350 mm Total Weight :
4000 Kg The scope shall also include fixing of loose neutral CTs at
Transformer Neutral side, supplied by purchaser for each
transformer
a) Supply NA NA b) Erection testing and commissioning 2 Nos.
1.5.0 11/0.433KV, 1600 KVA, DYN11, ONAN transformers (Tranformer-3
&
Transformer-4) complete with all accessories at W/I Q-10 Berth
Substation. The transformers will be supplied by purchaser. Other
details are as follows:- Approximate overall dimensions and weight.
Length : 2585mm
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 4 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
Breadth : 2360mm Height : 2220mm Total Weight : 3920 Kg The
scope shall also include fixing of loose neutral CTs supplied by
purchaser for each transformer
a) Supply NA NA b) Erection testing and commissioning 2 Nos
1.6.0 11/0.433KV, 750 KVA , DYN11 ,Dry type transformer-1 complete
with all
accessories at W.I Ammonia Handling Substation. The transformer
will be supplied by purchaser. Other details are as follows:-
Approximate overall dimensions and weight. Length : 1000mm Breadth
: 2065mm Height : 2020mm Total Weight : 3000Kg The scope shall also
include fixing of loose neutral CTs supplied by purchaser for the
transformer
a) Supply NA NA b) Erection testing and commissioning 1 No 1.7.0
3.3KV, 7.4 (10%) ohms, 280A for 30 seconds rating, indoor , Air
cooled, Neutral
grounding resistor complete with all accessories such as
isolator, resistor elements, insulator/bushings etc. (for grounding
neutral of 11/3.45KV,1600 KVA transformers)in sheet steel
enclosure. The contractors scope also include providing necessary
foundation pockets on the floor, grouting, leveling etc. The scope
shall also include fixing of loose neutral CTs if required, at
Transformer Neutral side, supplied by purchaser for each
transformer
a) Supply NA NA b) Erection testing and commissioning 2 Nos.
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 5 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
1.8.0 Bus trunking - 433V, 3 phase and neutral bus trunking
between 11/0.433 KV,1600 KVA Power transformers-3&4 and PCC at
W.I.Q-10 berth substation and between 11/0.433 KV,750 KVA Dry type
transformer-1 and PMCC at W.I. Ammonia Handling substation complete
with all accessories such as main run including bends, flexible
connection, wall frame assembly, phase transposition within the
enclosure/adapter chamber, to match phase sequence of switch boards
and transformers as required, adaptor chamber/terminating flange
connection at transformers and associated 415 V switch boards,
supports etc as per the specifications enclosed.
The length indicated below is the approximate/ estimated centre
line length from transformer flange to PCC, including bend,
flexible etc. Contractor shall measure actual length /route at site
prior to manufacture and supplied as per actual installation
requirement at site
1.8.1 433 V, 2500A, Bus trunking between 1600KVA transformer-3
and 1600 KVA transformer- 4 to PCC at W.I.Q-10 Berth Substation.
Refer GA drawing of Q-10 Berth substation attached with this
document
a) Supply 22 M b) Erection 22 M 1.8.2 433 V,1250 A Bus trunking
between 750KVA transformer-1 to PMCC at
W.I.Ammonia Handling Substation. Refer GA drawing of Ammonia
Handling substation attached with this document.
a) Supply 7 M b) Erection 7 M 1.8.3 Phase change over box for
433 V, 2500 A bus trunking between 1600 KVA
transformers-3&4 and PCC at W.I.Q-10 Berth Substation, if
required complete in all respects, Optional Item
a) Supply 2 Sets b) Erection, Testing and Commissioning 2 Sets
1.8.4 Phase change over box for 433 V , 1250 A bus trunking between
750 KVA Dry
type transformer-1 and PMCC at W.I.Ammonia Handling Substation,
if required complete in all respects, Optional Item
a) Supply 1 Set
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 6 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
b) Erection, Testing and Commissioning 1 Set 1.9.0 415V, 2500A,
3phase and neutral, 50KA, single front, drawout type Power
Control Centre (PCC) complete with all accessories at W.I.Q-10
Berth Substation. The switch board will be supplied by the
purchaser. Other details are given below No.of panels:7 Nos.
Approximate over all dimension and weight Length : 6600 mm Depth :
800 mm Height : 2075mm Weight :5600Kg
a) Supply NA NA b) Erection testing and commissioning 1 No.
1.10.0 415V, 1250A, 3phase and neutral, 50KA, double front, draw
out type Power and
Motor Control Centre (PMCC) complete with all accessories at
W.I.Ammonia Handling Substation. The switch board will be supplied
by the purchaser. Other details are given below No.of panels: 11
Nos. Approximate over all dimension and weight Length : 8600mm
Depth : 1200mm Height : 2400mm Weight : 10000 Kg
a) Supply NA NA b) Erection testing and commissioning 1 No.
1.11.0 415V, 250A, 3phase and neutral, 50 KA, single front,
Auxiliary Switch Board
(ASB)complete with all accessories at W.I.Q-10 Berth Substation.
The switch board will be supplied by the purchaser. Other details
are given below No.of panels: 4 Nos. Approximate over all dimension
and weight Length : 2700 mm Depth : 500 m Height : 2375mm
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 7 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
Weight : 2500Kg a) Supply NA NA b) Erection testing and
commissioning 1 No. 1.12.0 110V, 100AH, sealed maintenance free
Lead Acid Battery system comprising
battery, battery mounting frame, float cum boost charger, main
float charger, standby float charger etc. at W/I Q-10 Berth
Substation. Battery charging/discharging, testing and commissioning
of battery shall be done under the supervision/instruction of
manufacturer's commissioning engineer/Client's Engineer in charge
or as per instruction manual etc. Other details are given below No.
of cells:55 Approximate dimension of panel: 1800mm(L) x 600mm(D) x
1600mm(H)
a) Supply NA No. b) Erection testing and commissioning 1 No.
1.13.0 110V, 42AH, sealed maintenance free Lead Acid Battery system
comprising
battery, battery mounting frame, float cum boost charger, main
float charger, standby float charger etc. for W/I Ammonia Handling
Substation. Battery charging/discharging, testing and commissioning
of battery shall be done under the supervision/instruction of
manufacturer's commissioning Engineer/Clients Engineer in charge or
as per instruction manual etc. Other details are given below No. of
12 V Battery Blocks -9 Nos Approximate dimension of panel:
1800mm(L) x 600mm(D) x 1600mm(H)
a) Supply NA No. b) Erection testing and commissioning 1 No.
1.14.0 Flame proof Local Control Stations (type-M1) for ON/OFF
control of MV motors at
W.I.Ammonia Handling Area with IP 55, weather proof Flame proof,
cast Aluminium enclosure as per specifications attached. Cable
entry shall be suitable for 1 No.5 x 2.5 sq.mm YFY/YWY cable. Refer
data sheet for push button stations attached with this document.
Suitable canopy shall be provided for the same
a) Supply 12 Nos.
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 8 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
b) Erection testing and commissioning 12 Nos. 1.15.0 Flame proof
Local Control Stations (type-M2) for ON/OFF control of MV
motors
at Ammonia Handling Area with IP 55, weather proof flame proof,
cast Aluminium enclosure along with ammeter as per specifications
attached. Cable entry shall be suitable for 1 No.7 x 2.5 sq.mm
YFY/YWY cable.Refer data sheet for push button stations attached
with this document. Suitable canopy shall be provided for the
same
a) Supply 10 Nos. b) Erection testing and commissioning 10 Nos.
1.16.0 Non Flame proof Local Control Stations (type-M3) for remote
stop of ship
unloader at Q-10 Berth Area with IP 55, weather proof, cast
Aluminium enclosure as per specifications. Cable entry shall be
suitable for 1 No.3 x 2.5 sq.mm YFY/YWY cable. Refer data sheet for
push button stations attached with this document. Suitable canopy
shall be provided for the same
a) Supply 1 No. b) Erection testing and commissioning 1 No.
1.17.0 415V, 150 KVAR, three phase, 50HZ, capacitor banks for power
factor
improvement at W.I.Q-10 Berth Substation.
a) Supply NA Nos. b) Erection testing and commissioning 2 Nos.
1.18.0 415 V, 120 KVAR, three phase, 50HZ, capacitor banks for
power factor
improvement at W.I.Ammonia Handling Substation .
a) Supply NA No. b) Erection testing and commissioning 1 No.
1.19.0 9U/12U racks for Data acquisition system at Ammonia Handling
Area Substation
and Q-10 Berth Substation. The scope shall also include
disconnection and dismantling of the racks from the existing
locations at Ammonia Handling Area and Q-10 Berth Area and
transporting the same to New Ammonia Handling
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 9 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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Subtation and Q-10 Berth Substation. a) Supply NA No. b)
Erection testing and commissioning 2 Nos. 1.20.0 Weather proof
Telephone junction boxes Supply, installation, testing,
commissioning and handing over of shock proof, rust
proof, dust proof, water proof, corrosion proof junction boxes
in Thermoplastic Polystyrene enclosure, having internally embedded
gasket and suitable dust caps to seal the mounting slots with plane
wall surface for different cables, cable glands / bushes of
suitable sizes and all other required hardwares. The junction boxes
supplied shall be Hensel make or equivalent as certified by
Engineer in Charge. Mounting of junction boxes shall be on wall /
pedestals etc. as required at a height of 1.5m from floor. The
scope shall include supply of fixing hardware required for the
same. All spare entries of the junction boxes shall be suitable
blanked. Fixing bolts / nuts/ screws shall be stainless steel. The
scope include drilling suitable holes for cable entry.
1.20.1 Junction boxes with Krone type connectors suitable for
terminating 1 No. 10 Pair, 0.5mm dia armoured cable as incomer and
10 & 5 pair 0.5 mm dia armourned/unarmoured cables as outgoing.
The junction boxes supplied shall be Hensel make or equivalent as
certified by Engineer in Charge.
a) Supply 3 Nos. b) Erection 3 Nos. 2.0.0 CABLING 2.1.0
Disconnection and dismantling of the existing 3.3/3.3 KV PVC/XLPE
Al cable
to the ship unloader and its accessories at the local isolator
in W.I.Q-10 Berth Area. Work involves disconnection at local
isolator and dismantling of the cable and dismantled items shall be
measured, listed, and transported to the FACT Cochin Division
Stores / rolled and kept at other suitable location as directed by
the engineer in charge/ owner
25 M
2.2.0
Disconnection and Dismantling of existing 650/1100 V grade
cables: The work involves disconnection and dismantling of the
various types of Medium voltage cables with Copper/Aluminium
conductor buried underground/laid in
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 10 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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cable trays/clamped and its accessories as listed below from the
existing 415 V switch boards and motor terminal boxes at W.I. Q-10
and W.I.Ammonia Handling Areas as per the direction of Engineer in
charge/owner and the dismantled items are measured, listed, and
transported to the FACT Cochin Division Stores/ other suitable
location as directed by the Engineer in charge/Owner
2.2.1 650/1100V, armoured cables of size 3/4/5/7/12 cores x 2.5
to 10 sq.mm 4510 M 2.2.2 -Do- cables of size from 3/3.5/4coresx16
sqmm to 3/3.5/4coresx50 sqmm 3990 M 2.2.3 -Do- cables of size
3coresx95 sqmm 250 M 2.2.4 -Do- cables of size from 3.5/4coresx120
sqmm to 3.5/4coresx400 sqmm 400 M 2.3.0 Dismantling of the existing
415 V Switch boards and other old Panels/Switch
boards at W.I. Ammonia Handling Area substation after
disconnection of all the cables and as per the direction of the
Engineer in charge/Owner. The dismantled panels and switch boards
shall be transported to FACT, Cochin Division Stores/other suitable
location as per the direction of the Engineer in Charge/Owner.
LS LS
2.4.0 Supply, erection/installation Testing, Commissioning and
Handing over of following sizes of cables at Ammonia handling area
and Q10 Berth area of FACT W.I. Installation. The cable shall be
supplied by the purchaser. Cable supply mentioned below as optional
is for additional cable required if any and shall be supplied in
case of requirement only and shall be as per the instruction of the
Engineer in charge/Owner. The scope of work shall be as noted
below.
(a) See 1.0.0(a) for above for general requirements (b) The
erection scope shall also include laying, dressing, fixing on
cable
trays /racks /risers /walls /columns /cable trenches
/pipes/buried underground, clamping, tagging, tying, drilling
holes, minor civil work, testing, commissioning, etc. as per FEDO
Drawings. The rates quoted shall include supply of all accessories
required such as, cable lugs cable clamps, bolts, nuts, washers,
cable tags, nylon ropes, etc. For details of cable laying, refer
Drg.No.32346-13-GE-00257. For other requirements see 1.0.0
above.
(c) The scope as per this item shall exclude supply of cable
glands, cable termination, pipes, cable trays, structural items,
straight through joints,
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 11 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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termination kit, excavation, supply of sand etc. which are
included elsewhere 2.4.1 650/1100V, copper conductor PVC insulated,
extruded PVC sheathed,
armoured, FRLS PVC outer sheathed cable of size 3c x 2.5sq.mm
(Cable requirement for Lighting also included)
a) Supply (Optional) 100 M b) Erection testing and commissioning
700 M 2.4.2 -Do-3c x 4 sq.mm (Cable requirement for Lighting also
included) a) Supply (Optional) 100 M b) Erection testing and
commissioning 2700 M 2.4.3 -Do-3c x 6 sq.mm a) Supply(Optional) 100
M b) Erection testing and commissioning 1150 M 2.4.4 -Do-5c x 2.5
sq.mm a) Supply(Optional) 100 M b) Erection testing and
commissioning 2050 M 2.4.5 Do-7c x 2.5 sq.mm a) Supply(Optional)
100 M b) Erection testing and commissioning 1450 M 2.4.6 -Do-12c x
2.5 sq.mm a) Supply(Optional) 100 M
b) Erection testing and commissioning 150 M
2.4.7 -Do-16c x 2.5 sq.mm a) Supply(Optional) 120 M b) Erection
testing and commissioning 120 M 2.4.8 650/1100V, Aluminium
conductor PVC insulated, extruded PVC sheathed,
armoured, FRLS PVC outer sheathed cable 3c x 16 sq.mm.
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 12 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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a) Supply(Optional) 100 M b) Erection testing and commissioning
700 M
2.4.9 -Do-3 c x 35 sq.mm a) Supply(Optional) 100 M b) Erection
testing and commissioning 250 M 2.4.10 -Do-3.5 c x 35 sq.mm a)
Supply(Optional) 100 M b) Erection testing and commissioning 900 M
2.4.11 -Do-3.5 c x 50 sq.mm a) Supply(Optional) 100 M b) Erection
testing and commissioning 900 M 2.4.12 -Do-3 c x 70 sq.mm a)
Supply(Optional) 100 M b) Erection testing and commissioning 550 M
2.4.13 -Do-3 c x 95 sq.mm a) Supply(Optional) 100 M b) Erection
testing and commissioning 450 M 2.4.14 -Do-3.5 c x 120 sq.mm. a)
Supply(Optional) 100 M b) Erection testing and commissioning 350 M
2.4.15 -Do-3.5 c x 240 sq.mm a) Supply(Optional) 50 M b) Erection
testing and commissioning 50 M 2.4.16 -Do-3.5 c x 400 sq.mm a)
Supply(Optional) 100 M b) Erection testing and commissioning 2400
M
2.4.17 6.35/11kV, XLPE insulated, PVC sheathed (FRLS), armoured
Aluminium cable of
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 13 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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size 3x300 sq mm Cable shall be buried underground/ laid on
cable trays in trenches /cable tray inside substation as per FEDOs
drawings. The cable will be supplied by the Purchaser
a) Supply NA b) Erection testing and commissioning 775 M 2.4.18
3.3/3.3kV, XLPE insulated, PVC sheathed (FRLS), armoured Aluminium
cable of
size 3x300 sq mm. Cable shall be buried underground/ laid on
cable trays in trenches /cable tray inside substation as per FEDOs
drawings.
a) Supply (Optional) 100 M b) Erection testing and commissioning
350 M
2.4.19 6 core Optical Fibre cable. The cable shall be laid along
the same route as that of
power cable and control cable and in separate cable trays along
with Telephone cables. Erection scope shall also include laying of
cables in separate trays.
a) Supply NA b) Erection testing and commissioning 400 M
Telephone cabling. Installation, testing and commissioning of
armoured/ unarmoured jelly filled multi
pair Telephone cables with annealed high conductivity copper
conductor 0.5mm dia, Cables shall be properly laid on cable trays/
clamped at 400mm interval for cables laid on walls, columns and
other structural works. Cables leading to junction box shall be
supported at a distance of 450mm from junction box. Cables shall be
clamped only after the cables are neatly arranged, dressed,
tailored and kept in position. All hardwares shall be stainless
steel or brass. The surfaces where disturbances are made due to
unavoidable reasons, shall be resorted to the original finish
without any extra cost to the purchaser.
Note: The quantities given are tentative only. The contractor
shall measure actual length and payment will be made only on the
basis of actual length of telephone cable laid.
2.4.20 Installation of 10 pair 0.5 mm jelly filled Telephone
cable as above a) Supply NA b) Erection 400 M
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 14 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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2.5.0 Supply of High Voltage End termination kits(heat
shrinkable type) complete with
all accessories and materials suitable for Aluminium conductor
XLPE insulated, armoured PVC sheathed (FRLS), power cables,
required for termination at HV board, transformers etc and of the
following voltage grade and sizes.
2.5.1 3.3/3.3kV, XLPE insulated, PVC sheathed (FRLS), armoured
Aluminium cable -3CX 300 sq.mm size. (Optional and shall be
supplied in consultation with the Engineer in Charge)
12 Nos.
2.5.2 6.35 KV/11KV grade Aluminium conductor XLPE insulated,
armoured PVC
sheathed 3cx 300sq.mm 15 Nos
2.6.0 Cable termination on panels, transformers, testing
,commissioning and handing
over of XLPE insulated, armored PVC sheathed (FRLS) Aluminium
conductor power cables with suitable termination kits, conforming
to specifications ,data sheets, drawings ,relevant Indian
Standards, code of practices etc to the entire satisfaction of the
owner and of the following sizes. The scope shall include making
cable entries on gland plates on equipment, wherever required,
preparation of the termination, fixing lugs ,electrical
connections, cable glanding (where applicable)and gland earthing.
The scope shall also included supply and installation of all
required accessories such as necessary crimping type tinned copper
cable lugs, bolts ,nuts ,washers, ferrules, gland earth clamps,
strips etc(The cable termination rate shall include gland earthing
cable termination also.) Exclusion: Supply of cable glands (where
required),termination kits are excluded from the scope, for which
separate rates quoted shall be applicable
2.6.1 3.3/3.3kV, XLPE insulated, PVC sheathed (FRLS), armoured
Aluminium
cable -3CX 300 sq.mm size . 14 Nos.
2.6.2 6.35/11KV,XLPE insulated, PVC sheathed armoured Aluminium
cable-3c x
300 sq.mm 15 Nos.
2.7.0 Cable termination on panels, Flame proof/Non
hazardous(ordinary)
motors/Junction boxes, local control stations/Telephone junction
boxes,Data
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 15 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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acquisition racks etc., testing ,commissioning and handing over
of 650/1100Vgrade ,PVCAPVC(FRLS),Aluminium/copper conductor power
cables/control cables, telephone cables, OFC cables conforming to
specifications ,data sheets, drawings ,relevant Indian Standards,
code of practices etc to the entire satisfaction of the owner and
of the following sizes. The scope shall include making cable
entries on gland plates on equipment, wherever required ,fixing
lugs ,electrical connections, cable glanding (where applicable)and
gland earthing. The scope shall also include supply and
installation of all required accessories such as necessary crimping
type tinned copper cable lugs, bolts ,nuts ,washers, ferrules,
gland earth clamps, strips etc(The cable termination rate shall
include gland earthing cable termination also.) Exclusion: Supply
of Flame proof/Non Flame proof cable glands(where required) are
excluded from the scope, for which separate rates quoted shall be
applicable
2.7.1 650/1100V, copper conductor PVC insulated, extruded PVC
sheathed,
armoured, FRLS PVC outer sheathed cable of size 3c x 2.5 sq.mm
10 Nos
2.7.2 -Do-3c x 4 sq.mm 28 Nos 2.7.3 -Do-3c x 6 sq.mm 18 Nos.
2.7.4 -Do-5c x 2.5 sq.mm 66 Nos 2.7.5 -Do-7c x 2.5 sq.mm 18 Nos.
2.7.6 -Do-12c x 2.5 sq.mm 4 Nos. 2.7.7 -Do-16c x 2.5 sq.mm 8 Nos.
2.7.8 650/1100V, Aluminium conductor PVC insulated, extruded PVC
sheathed,
armoured, FRLS PVC outer sheathed cable 3 c x 16 sq.mm. 18
Nos
2.7.9 -Do-3c x 35 sq.mm 4 Nos 2.7.10 -Do-3.5c x 35 sq.mm 26
Nos
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 16 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
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2.7.11 -Do-3.5c x 50 sq.mm 10 Nos 2.7.12 -Do-3c x 70 sq.mm 8 Nos
2.7.13 -Do-3c x 95 sq.mm 6 Nos 2.7.14 -Do-3.5c x 120 sq.mm 4 Nos
2.7.15 -Do-3.5c x 240 sq.mm 2 Nos 2.7.16 -Do-3.5c x 400 sq.mm 24
Nos 2.7.17 Splicing and Termination of 6 core Optical fibre cable
at the 9U/12U racks
kept at the Ammonia Handling substation and at Q10 Berth
substation. for the Data acquisition system. The panel side
terminations will be done by the purchaser.
4 Nos
2.7.18 Termination of armoured/unarmoured 10 pair,0.5 mm
telephone cables at the telephone junction boxes in the control
room/ in the new substations as per the drawings atttached
6 Nos.
2.8.0 Supply,Installation,testing and commissioning of straight
through joints on main
run of 6.35/11 KV XLPE insulated Aluminium cables and 650/1100 V
Aluminium conductor PVC insulated power cables if required and in
consultation with Engineer in Charge, conforming to specifications,
data sheets drawing, relevant standards etc to the entire
satisfaction of the Engineer in Charge/owner. The scope shall
include supply of required accessories and preparation of joints as
per manufacturer's recommendation
2.8.1 6.35/11KV,XLPE insulated, PVC sheathed armoured Aluminium
cable-3c x 300 sq.mm (Optional) 2 Nos
2.8.2 3.3/3.3kV, XLPE insulated, PVC sheathed (FRLS), armoured
Aluminium cable -3CX 300 sq.mm size (Optional). 1 No.
2.8.3 650/1100V, Aluminium conductor PVC insulated, extruded PVC
sheathed, armoured, FRLS PVC outer sheathed cable 3 c x 400
sq.mm(Optional) . 2 Nos
2.9.0 Supply of non-flame proof single compression Nickel plated
brass cable glands if required and in consultation with Engineer in
charge suitable for following sizes of
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 17 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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cable. The gland shall be suitable for cable entries with ET /
NPT threads as required. The bidder shall verify the entry thread,
type of hazardous enclosure etc, to find out the actual type of
gland required. The scope shall exclude erection, testing,
commissioning, associated cabling, earthing, cable and earth
terminations, structural works as rates quoted elsewhere shall be
applicable. Separate erection charges are not applicable for this
item.
2.9.1 650/1100V, copper conductor PVC insulated, extruded PVC
sheathed, armoured, FRLS PVC outer sheathed cable of size 3c x 2.5
sq.mm
10 Nos
2.9.2 -Do-3c x 4 sq.mm 17 Nos 2.9.3 -Do-3c x 6 sq.mm 11 Nos
2.9.4 -Do-5c x 2.5 sq.mm 54 Nos 2.9.5 -Do-7c x 2.5 sq.mm 10 Nos
2.9.6 -Do-12c x 2.5 sq.mm 3 Nos 2.9.7 -Do-16c x 2.5 sq.mm 8 Nos
2.9.8 650/1100V, Aluminium conductor PVC insulated, extruded PVC
sheathed,
armoured, FRLS PVC outer sheathed cable 3 c x 16 sq.mm. 14
Nos
2.9.9 -Do-3c x 35 sq.mm 2 Nos 2.9.10 -Do-3.5c x 35 sq.mm 26 Nos
2.9.11 -Do-3.5c x 50 sq.mm 8 Nos 2.9.12 -Do-3c x 70 sq.mm 4 Nos
2.9.13 -Do-3c x 95 sq.mm 3 Nos 2.9.14 -Do-3.5c x 120 sq.mm 4
Nos
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 18 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
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2.9.15 -Do-3.5c x 240 sq.mm 2 Nos. 2.9.16 -Do-3.5c x 400 sq.mm
24 Nos. 2.9.17 3.3/3.3kV, XLPE insulated, PVC sheathed (FRLS),
round wire armoured
Aluminium cable -3CX 300sq.mm size, if required and in
consultation with Engineer in Charge (Optional)
12 Nos
2.10.0 Supply of Flame proof double compression Nickel plated
brass cable glands
suitable for following sizes of cable. The gland shall be
suitable for cable entries with ET / NPT threads as required. The
bidder shall verify the entry thread, type of hazardous enclosure
etc, to find out the actual type of gland required. The scope shall
exclude erection, testing, commissioning, associated cabling,
earthing, cable and earth terminations, structural works as rates
quoted elsewhere shall be applicable. Separate erection charges are
not applicable for this item.
2.10.1 -Do-3c x 4 sq.mm 11 Nos 2.10.2 -Do-3c x 6 sq.mm 7 Nos
2.10.3 -Do-5c x 2.5 sq.mm 12 Nos 2.10.4 -Do-7c x 2.5 sq.mm 10 Nos
2.10.5 -Do-12c x 2.5 sq.mm 1 Nos 2.10.6 650/1100V, Aluminium
conductor PVC insulated, extruded PVC sheathed,
armoured, FRLS PVC outer sheathed cable 3 c x 16 sq.mm. 4
Nos
2.10.7 -Do-3c x 35 sq.mm 2 Nos 2.10.8 -Do-3c x 70 sq.mm 3 Nos
2.10.9 -Do-3c x 95 sq.mm 3 Nos
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 19 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
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3.0.0. EARTHING 3.1.0 Supply, Erection, Testing, Commissioning
and Handing over of following earth
conductors. The cable shall be supplied by the purchaser. Cable
supply mentioned below as optional shall be supplied in case of
requirement only and shall be as per the instruction of the
Engineer in charge/Owner. . The scope of work shall be as noted
below.
(a) See 1.0.0 (a)above for general requirements (b) See 1.0.0
(b)above for supply scope (c) The erection scope shall include
transportation from FACT-CD Stores
at Ambalamedu/ site stores, handling at site, storage,
inspection, safe custody, unpacking, termination, jointing, supply
of hardware materials required for erection/ termination /
jointing/ connection such as brass bolts, nuts, washers, lugs, etc
as required. The scope shall also include laying, dressing, fixing
on cable trays /racks /risers /structures /columns /walls,
trenches, pipes, etc, making terminal extension strip(copper) for
end connection, making bolt holes, jointing, welding, riveting,
bracing, termination, fixing lugs, anticorrosive coating, etc as
required.
The jointing of earth conductors shall be by
bolting/welding/bracing, etc as indicated in attached drawings. The
welded portion shall be covered with bitumen compound. The erection
charges indicated below shall include Testing, Commissioning and
Handing over including submission of site test certificates. The
erection rate indicated below shall be applicable for earth
conductors if any issued by purchaser.
(d) The scope shall also include supply of fixing clamps,
binding wires, lugs, anticorrosive paint, bitumen, cement etc as
required. Separate rates shall be applicable for structural
supports, excavation and refilling if any are required for laying
the earth conductors.
(e) The conductor sizes indicated are the minimum requirement.
The rates quoted shall be valid for the next standard size
available with no extra cost. The quantities indicated being of
preliminary nature, contractor shall assess the actual
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 20 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
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site requirement and supply accordingly. 3.1.1 PVC covered
Aluminium conductors of size 25 sq.mm a) Supply(Optional) 100 M b)
Erection 1250 M 3.1.2 PVC covered Aluminium conductors of size 35
sq.mm a) Supply(Optional) 100 M b) Erection 800 M 3.1.3 PVC covered
Aluminium conductors of size 50 sq.mm a) Supply(Optional) 100 M b)
Erection 150 M 3.1.4 PVC covered Aluminium conductors of size 70
sq.mm a) Supply(Optional) 200 M b) Erection 400 M 3.1.5 PVC covered
Aluminium conductors of size 120 sq.mm,(for earthing of
capacitor
banks and capacitor control panel) at W.I.Q-10 Berth
Substation
a) Supply(Optional) 100 M b) Erection 200 M 3.1.6 PVC covered
Aluminium conductors of size 300 sq.mm,(for earthing of 3.3 KV
switch board.) at W.I. Q-10 Berth Substation
a) Supply(Optional) 100 M b) Erection 150 M 3.1.7 PVC covered
Aluminium conductors of size 500 sq.mm,(for earthing of
transformer body and neutral, PMCC at Ammonia Handling
Substation)
a) Supply(Optional) 100 M b) Erection 150 M 3.1.8 PVC covered
Aluminium conductors of size 600 sq.mm,(for earthing of 11 KV
switch board and earth pit interconnection at W.I.Ammonia
Handling Substation)
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 21 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
a) Supply(Optional) 100 M b) Erection 850 M 3.1.9 PVC covered
Aluminium conductors of size 800 sq.mm,(for transformer body
and
neutral , PCC, ASB, earth pit interconnection at Q-10 Berth
Substation.)
a) Supply(Optional) 100 M b) Erection 800 M 3.1.10 50mmX8 mm
Aluminium strip from W.I. Q-10 Berth substation to Old MCC For
earth connection a) Supply 500 M b) Erection 500 M 3.1.11 50mmX6 mm
Aluminium strip from W.I. Ammonia Handling substation to Plant Area
for earth connection a) Supply 250 M b) Erection 250 M 3.1.12 25 mm
x6 mm GI strip for Lightning protection a) Supply 190 M b) Erection
190 M 3.1.13 32 mm x6 mm GI strip for Lightning protection a)
Supply 175 M b) Erection 175 M 3.2.0 Supply, Erection, Testing,
Commissioning and Handing over of plate
electrode earth pits at W.I. Q-10 Berth and Ammonia Handling
substations as per drg No. 32346-13-GE-00256. The scope shall
include excavation with shuttering if required, dewatering the
excavated pit if required, refilling with charcoal & sand,
construction of inspection chamber with cover slab, etc
The supply scope shall include supply of electrodes, GI pipes,
earth conductors and funnel and all other accessories required.
The scope shall also include supply of all accessories such as
sand, reinforcement steel, brick, rubble, PVC pipes, clamps, bolts,
nuts, washers, bitumen compound, etc. For general requirements see
(a) & (c) of 1.0.0 above.
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 22 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
a) Supply 26 Nos. b) Erection 26 Nos. 3.3.0 G.I. Pipe Electrode
earth pit as per Drg. No. 32346-13-GE-00 255 for Lightning
Protection at W.I. Q-10 Berth and Ammonia Handling
substations.
a) Supply 6 Nos. b) Erection 6 Nos. 3.4.0 Supply, installation
of 100 mm wide, 6mm thick aluminium junction plate of
various lengths suitable for connecting required number of earth
conductors. The scope includes cutting to required sizes and fixing
the junction plate on walls/racks/supports, etc. as well as
punching of bolt holes. For general requirements see (a), (b) &
(c) of 1.0.0 above. Two additional supports with concrete footing
shall be provided for fixing Aluminium junction plate near
phosphoric acid tank area for tank earthing for which the rate for
strcturals/concrete mentioned elsewhere will be applicable..
a) Supply 2 M b) Erection 2 M 4.0 LIGHTING 4.1.0 Lighting
fixtures, fans, plug socket outlets, etc listed below with
armoured
cable wiring from the distribution board to the light, fan or
plug point as detailed below.
The supply scope shall include supply of lighting fixtures,
fans, plug socket outlets, etc as specified below with all required
accessories such as lamps, control gears, cable glands, etc as
required. Supply of armoured cables for the wiring will be provided
by the owner/purchaser and supply of flexible cable from the
control gear/ metal junction boxes(3x2.5 sqmm) to the light fitting
shall be under the scope of the contractor.
The Installation scope shall exclude
laying/installation/clamping of 3x4 and 3x2.5 sq.mm cables for
which quantity and rates as per items 2.4.1 & 2.4.2 will be
applicable. But the termination of cables as per the specification
and from distribution board up to the light, fan and plug point
including switch mounting metal boxes, metal junction boxes, etc.
are included in the scope.
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 23 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
The fan hooks, opening for exhaust fans & AC sets etc if any
shall be installed/made in coordination with the civil contractor
during construction so that disturbances to ceilings and walls can
be avoided or minimised. The surfaces where disturbances are made
due to unavoidable reasons shall be resorted to the original finish
without any extra cost to the purchaser.
The Installation shall include fixing of all required
accessories including lamps, fixtures, junction/inspection/ metal
mounting boxes, ceiling ross, conduits and accessories, chipping,
grouting, replastering, bolting, clamping, laying and end
terminations of unarmoured cables & conductors, making steel
and pipe supports, etc.
The Installation shall also include supply of control switches,
conduits, conduit couplers, PVC insulated and bare copper wires,
flexible cables, control switches, fan regulators, plug tops,
junction boxes, inspection boxes, accessories such as clamps,
bolts, nuts, screws, washers, ceiling roses, round blocks, sealing
compounds, wall/ceiling plugs, metal mounting boxes for control
switches/plugs/fan regulators, cable glands, cable lugs, threaded
adapters, pipe sleeves, down rods/conduits, wall/ceiling insert
plates, fan hooks required for fixture installation, etc. as
required.
The scope shall include supply and installation of necessary
clamps, spacers,
hardwares etc for terminations of cables on lighting fixtures,
control gears, plugs, isolators, junction boxes, distribution board
etc. 3x4 sq mm YFY/YWY cable shall be used for circuit mains from
DB and also for the wiring of 15A plug socket and for 20A MCB AC if
any. 3x2.5 sq mm YFY/YWY cable shall be used for distribution from
fitting to fitting, switch surface mounting box to metal junction
boxes near the fittings. The scope in this item shall exclude the
supply of cables except the flexible cables from control gear to
light fitting/ metal junction box to light fittings.
4.1.1 Non Flameproof, weather proof 80 W HPMV, well glass type
light fixtures with
80 W HPMV lamp, separate control gear, single compression cable
glands, wire guard, with external reflector, internal and external
earth studs suitable for outdoor application. GI pipe for fixing
the lamps as per the typical drawing shall be supplied and
installed. Philps NDC 203/125 or equivalent type of
CromptonGreaves/Bajaj/GE Lighting Ltd / WIPRO/Havells .
a) Supply 12 Nos
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 24 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
b) Erection 12 Nos. 4.1.2 Mounting rail type, 2 x 36/40 W,
Fluorescent lamp fixture prewired upto terminal
block with all accessories such as chokes, starters, capacitors,
rotor lock type lamp holders, etc. including 36/40 watt lamps.
Philips type No. TMS 021/236 HPF or equivalent type of Crompton
Greaves/Bajaj/GE Lighting Ltd / WIPRO/Havells . Installation of
lamps shall be done as per typical drawing and all the materials
for installation as per typical drawing shall be supplied by the
purchaser.
a) Supply 42 Nos b) Erection 42 Nos
4.1.3 Mounting rail type, 1 x 36/40 W, Fluorescent lamp fixture
prewired upto terminal block with all accessories such as chokes,
starters, capacitors, rotor lock type lamp holders, etc. including
36/40 watt lamps. Philips type No. TMS 021/136 HPF or equivalent
type of Crompton Greaves/Bajaj/GE Lighting Ltd / WIPRO/Havells.
Installation of lamps shall be done as per typical drawing and all
the materials for installation as per typical drawing shall be
supplied by the purchaser.
a) Supply 14 Nos b) Erection 14 Nos 4.1.4 Street light type, 1 x
150 W HPSV lamp lighting fixture prewired upto terminal
block complete with all accessories such as integral control
gear, capacitors, lamp holders, , etc. including 150W HPSV lamp.
Philips type No. SGP 325/SON-T-150 GLA or equivalent type of
Crompton Greaves/Bajaj/GE Lighting Ltd /WIPRO/Havells
a) Supply 10 Nos b) Erection 10 Nos 4.1.5 240 V, 5 A, 3pin flush
type plug socket outlet with separate control switch in MS
enclosure with hylum front plate
a) Supply 9 Nos b) Erection 9 Nos 4.1.6 240 V, 15/5 A,3pin flush
type plug socket outlet with separate control switch in MS
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 25 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
enclosure with hylum front plate a) Supply 8 Nos b) Erection 8
Nos 4.1.7 1x11W Decorative type CFL fixture with acrylic cover. CFL
Fitting provided shall
be of make Philips/ Bajaj/ GE/ Havells.
a) Supply 5 Nos b) Erection 5 Nos 4.1.8 240 V, 1 Phase, 380 mm
impeller dia, copper wound exhaust fans with double
ball bearings and all accessories such as shutters, metallic
frame, nut, bolt, etc.
a) Supply 15 Nos. b) Erection 15 Nos. 4.1.9 240 V, 1200 mm
sweep, Copper wound ceiling fans with double ball bearings ,
electronic regulator, bush, down rod, nut, bolts, etc.
a) Supply 2 No. b) Erection 2 No. 4.1.10 (19 mm ) Medium duty G
I pipe. The scope shall include supply of suitable
nipples/reducers for connecting the pipe to the ceiling fan.
Fabrication to the specified shape and length as per drawings
enclosed. (This is for extending fan down rod length).
a) Supply 1 M b) Erection 1 M. 4.2.0 Lighting and Power
Distribution boards as described below as per enclosed
specifications/data sheets/drawings. The installation shall be
on column, wall, etc. as per the drawings. The scope shall include
fixing, bolting, chipping, grouting, replastering, welding,
clamping, etc as required.
The scope shall include supply of all necessary accessories such
as cable
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 26 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
glands, sealing plugs, clamps, bolts, nuts, screws, washers,
sealing compounds, wall/ceiling plugs, etc as required. All
external hardwares shall be stainless steel
Terminations of cables are included in the erection scope. The
scope shall but exclude supply and laying of armoured cables,
earthing cables, structural items & pipes. (All MCBs shall be
of C series and 10 kA short circuit capacity. DBs shall conform to
IS 13032 and Bus bar rating shall be 100A minimum)
4.2.1 415 V, 3 phase and neutral, 4 way distribution board in
cast Aluminium enclosure (LM-6)with 63 A, 4 pole MCB as incomer and
16 A SP MCB with neutral looping as outgoing. The DB shall have
separate phase, neutral and earth buses. The MCB shall be suitable
for general lighting application. The DB shall be suitable for
mounting on MS brackets grouted to the wall. Suitable cable entries
shall be provided. The DB shall be double door type and suitable
single compression type Nickel plated brass cable glands for
required cable entry for incoming and outgoing side shall be
provided. The earth bus shall be suitable for taking individual
earth leads for each circuit. The enclosure shall have IP4X
protection.The gaskets used if any, shall be of neoprene only.
Spare slots provided for MCB mounting if any shall be properly
blanked
a) Supply 3 Nos. b) Erection 3 Nos. 4.2.2 415 V, 3 phase and
neutral, Power Distribution Board in sheet steel enclosure
with 63 A, 4 pole ELCB and MCB as incomer and 6 Nos. 32A DP MCB
as outgoing. The DB shall have separate phase, neutral and earth
buses. The MCB shall be suitable for power duty application. The DB
shall be suitable for mounting on MS brackets grouted to the wall.
The DB shall be double door type and suitable Nickel plated brass
cable glands for required cable entry for incoming and outgoing
side shall be provided. (All MCBs shall be of C series and 10 kA
short circuit capacity. DBs shall conform to IS 13032 and Bus bar
rating shall be 100A minimum). The earth bus shall be suitable for
taking individual earth leads for each circuit. The enclosure shall
have IP4X protection. The gaskets used if any, shall be of neoprene
only. Spare slots provided for MCB mounting if any shall be
properly blanked
a) Supply 3 Nos. b) Erection 3 Nos. 5.0.0 STRUCTURAL WORKS AND
CABLE TRAY
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 27 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
5.1.0 Supply, fabrication, erection, fixing, epoxy painting and
handing over of structural steel items as per drawings enclosed for
cable tray,racks, risers and tray supports, pedestals, lighting
fixture supports, DB supports, supports for other equipment, etc as
required. The painting shall be with two coats of epoxy paint over
2 coats of suitable epoxy primer. The scope of work shall be as
noted below
(a) See (a) of 1.0.0 above (b) The supply scope shall include
supply of MS steel sections of various sizes
as required. Supply of M.S. steel shall be of TISCO make only.
For other requirements see 1.0.0 (b) above
(c) The erection scope shall include transportation, handling at
site, storage, inspection, safe custody, welding, cutting, making
bolt holes, painting with two coats of epoxy paint over 2 coats of
suitable epoxy primer after cleaning with wire brush including
supply of paint, etc. Chipping, cement grouting, replastering of
walls, floors, ceilings, columns etc. of concrete or brick work for
supporting the structural items, supply of structural items, bolts,
nuts, washers, cement, sand, etc. are also included in the scope of
the work. The bolts, nut, washers shall be of GI. The rate
indicated below shall be applicable also for structural if any
issued by PUCHASER.
(d) The concrete footing for supports shall be extra under
separate item as indicated elsewhere. Payment shall be made on the
basis of measurement of dimensions of structural steel items
actually installed multiplied by the unit weight applicable for
various sections.
e) The quantities indicated being of preliminary nature,
contractor shall assess the actual site requirement and supply
accordingly
a) Supply 15 Tons b) Erection 15 Tons 6.0.0 MISCELLANEOUS 6.1.0
Supply and installation of the following safety items at
appropriate places in the
sub-station as per enclosed specifications. Structural supports
are excluded from the scope of this item. For other requirements
see 1.0.0 above.
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 28 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
6.1.1 Danger Notice plates, for 11000 V system as per relevant
IS. a) Supply 9 Nos. b) Erection 9 Nos. 6.1.2 Danger Notice plates,
for 3300 V system as per relevant IS. a) Supply 3 Nos. b) Erection
3 Nos. 6.1.3 Danger Notice plates, for 415 V system as per relevant
IS. a) Supply 14 Nos. b) Erection 14 Nos. 6.1.4 Resuscitation
charts with glass covers a) Supply 3 No. b) Erection 3 No. 6.1.5
First Aid Box with all necessary outfits. 2 Nos 6.1.6 4.5Kg CO2
fire extinguishers, wall mounting type. a) Supply 6 Nos b) Erection
6 Nos. 6.1.7 Stand with round bottom bucket (4 nos.) filled with
sand. a) Supply 4 Nos b) Erection 4 Nos 6.1.8 Hand gloves suitable
for 11KV 2 Pair 6.1.9 Discharge rods rated for 11 KV and complete
with stranded copper earthing
wire, grounding clip, line discharge clamp
a) Supply 3 Nos b) Erection 3 Nos 6.1.10 11kV grade insulation
mat of width not less than 910 mm and thickness not less
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 29 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
than 12 mm a) Supply 16 M b) Erection 16 M 6.1.11 1.1kV grade
insulation mat of width not less than 750mm and thickness not
less
than 9 mm
a) Supply 30 M b) Erection 30 M 6.2.0 Cable trench 6.2.1
Excavation and back filling of cable trenches for laying earthing
conductors and
incoming power cables as per typical drawings for earthing at
W.I. Q-10 Berth substation and Ammonia Handling substation and for
laying incoming power cables.
350 M
6.2.2 Supply and spreading/filling of approved fine river sand
in cable trenches including all labour and materials, complete as
per the direction of Engineer-in-charge
50 M
6.2.3 Supply and installation of 200 x 100 x 50 mm size well
burnt bricks for cable protection inside trenches
30 M
6.2.4 Supply and Installation of Cable route markers
25 Nos.
6.3.0 Cutting and opening of road including Bitumen layers and
soling for purpose of laying of cables /pipes and restoring the
road to original finish, including supply of all required material
for the rework
5 M
6.4.0 Chipping of concreted area/ concrete slab, etc for
erection of channels for cable bridge/Push button stations etc. and
rebuilding the chipped area to original condition. The scope shall
include supply of all materials necessary for rebuilding. The
charges furnished here shall cover all items applicable including
supply of materials.
2 M
6.5.0 Supply and installation of following grades of PCC, for
cable tray supports,
PB Station pedestals, etc. The scope shall include supply of all
materials like
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 30 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
sand, stone, cement etc. For other requirements see 1.1.0 above.
6.5.1 1:4:8 PCC 5 M 6.5.2 1:2:4 PCC 8 M 6.6.0 Making wall openings
in brick wall of depth 380mm or below for the purpose of
laying cables, mounting exhaust fans, etc and replastering. The
charges furnished shall cover supply of all required materials. For
other requirements see 1.0.0 above.
2 M 2
6.7.0 Supply and installation of 8 mm thick checkered plates
over floor cutouts, cable trenches, etc. The scope shall include
cutting the plates into required size. For other requirements see
1.1.0 above.
a) Supply 10 M 2 b) Erection 10 M 2 6.8.0 Reinstallation and
sealing of RCC cover slab over built up cable trench (with
suitable sealing compound) after laying of cables in the cable
tray inside the trench (Removal of cable trench cover slab laid
over trench if any shall be generally covered under cable laying
work)
100 M 2
6.9.0 Supply and installation, laying and fixing of following
sizes of MS conduits/ GI pipes / PVC pipes, if required and in
consultation with Engineer in Charge. The scope shall also include
fabrication, bending, welding, etc wherever applicable. The
erection rate indicated below shall be applicable also for pipes if
any issued by FEDO/Owner. For other requirements see of 1.1.0
above.
6.9.1 100 mm. NB(GI-Class B) medium duty a) Supply 10 M b)
Erection 10 M 6.9.2 50 mm. NB(GI-Class B) medium duty a) Supply 10
M b) Erection 10 M 6.10.0 Supply and installation of Reinforced
Hume pipes(NP2 class) with 100mm
dia.Installation scope shall include filling the joints with
mortar(1:1) and sealing both ends with jute ,yarn etc
-
ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 31 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
a) Supply 8 M b) Erection 8 M 6.11.0 Supply and installation of
MS insert plates of size 100 x 100 x 6 mm with
anchoring legs on concrete slabs, floors, walls, etc. The
erection scope shall include supply of materials including steel
plates and restoring the chipped area into original finish
including plastering and painting as required. For other
requirements see 1.1.0 above.This is an optional item.
a) Supply 2 b) Erection 2 7.0.0 Labour rates for the following
categories of workers with tools on 8hour (normal
day time) shift basis for attending any work as directed by site
in charge/owner during execution of the contract. The charges shall
include supervision and supply of consumables such as insulation
tapes ferrule etc
7.1.0 Unskilled worker 4 Nos(shi
ft of 8 hour
7.2.0 Skilled worker 4 Nos.(s
hift of 8 hour)
7.3.0 Electrician 4 Nos(shift of 8 hour)
8.0.0 Labour rates for following services at site on a 24 hour
coverage 8.1.0 Helper 3 Nos(da
y of 24 hour)
8.2.0 Electrician 3 Nos(da
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ELECTRICAL DEPARTMENT
SCHEDULE OF ITEMS OF WORK TECHNICAL SPECIFICATION FOR ELECTRICAL
INSTALLATION
32346-13-TS-001 SIW Page 32 of 32 R1
SL No. DESCRIPTION OF ITEM QUANTITY UNIT RATE (Rs) AMOUNT (Rs)
IN FIG. IN WORDS
1 10-08-2012 ANU MIC KAG 3
FACT ENGINEERING AND DESIGN ORGANISATION
0 15-06-2011 MIC KAG MO 2 REV DATE PRPD CHKD APPRD REV DATE PRPD
CHKD APPRD
13FT
006/9
4
y of 24 hour)
8.3.0 Electrical supervisor 3 Nos(da
y of 24 hour)
TOTAL
GRAND TOTAL
-
ELECTRICAL DEPARTMENT
SCOPE OF WORK & SPECIAL REQUIREMENTS TECHNICAL SPECIFICATION
FOR ELECTRICAL INSTALLATION
32346-13-TS-001 SW
PAGE 1 OF 7 R1
PROJECT
POWER SYSTEM MODIFICATION WORK AT WELLINGTON ISLAND
INSTALLATIONS FOR FACT-CD
13FT
022/
94
1 10.08.2012 ANU MIC KAG 0 16.06.2011 MIC KAG MO
CLIENT M/S. FACT, CD REV. DATE PRPD. CHKD. APPRD.
FACT ENGINEERING AND DESIGN ORGANISATION
1.0 INTRODUCTION
This requisition is issued for the supply (as the case may be),
installation/erection, testing, commissioning and handing over of
the various electrics for Power System Modification Work at
Wellignton Island Q-10 Berth and Ammonia Handling substations and
the FACT W.I. installations as per enclosed details,
specifications, data sheets, Schedule of Items of work, drawings,
etc.
1.1 The project site is well connected by road & rail to the
other parts of the country. 2.0 SCOPE OF WORK
2.1.0 The Scope of this requisition covers supply of items (as
the case may be), transportation of
items from owners store at FACT-CD,Ambalamedu to site, storage,
safe custody, transportation and handling at site, installation,
testing, commissioning, vendor drawing submission & its
approval, preparation and submission of drawings/documents and
handing over of the electrics to the entire satisfaction of
consultant/owner as per enclosed details, specifications, data
sheets, Schedule of Items of Work, drawings, relevant standards
etc.
2.1.1 The electrics include the following but not limited
to:
- Installation, Testing and Commissioning of 2 Nos. 11 KV
switchboards and 1 No. 3.3 KV Switch board at W.I. Q-10 Berth
substation.
- Installation, Testing and Commissioning of 2 Nos. of 1600
KVA,11/3.3 KV and 2
Nos. 1600 KVA, ,11/0.433 KV Oil filled natural cooled
transformers, 2 Nos. 3.3 KV,280 A Neutral Grounding Resistors at
W.I.Q-10 Berth substation
- Installation, Testing and Commissioning of one No. 750
KVA,11/0.433 KV Dry type
transformer at W.I.Ammonia Handling substation
- Installation, Testing and Commissioning of 415V Power Control
Centre (PCC) and Auxilliary switch board at W.I.Q-10 Berth
substation and one No. 415V Power cum Motor Control Centre (PMCC)
at W.I. Ammonia Handling substation
- Installation, Testing and Commissioning of 110V,100 AH Battery
and Battery
charger at W.I.Q-10 Berth substation and 110 V,42 AH Battery and
Battery charger at W.I Ammonia Handling substation
- Installation, Testing and Commissioning of 2 Nos. 150 KVAR
Capacitor banks with
capacitor control panel at W.I. Q-10 Berth substation and one
No.120 KVAR Capacitor bank with capacitor control panel at W.I
Ammonia Handling substation
-
ELECTRICAL DEPARTMENT
SCOPE OF WORK & SPECIAL REQUIREMENTS TECHNICAL SPECIFICATION
FOR ELECTRICAL INSTALLATION
32346-13-TS-001 SW
PAGE 2 OF 7 R0
FACT ENGINEERING AND DESIGN ORGANISATION
- Supply (as the case may be), Erection/Installation Testing,
Commissioning and Handing over of HT and MV Power, Control cables,
Telephone cables, Optical fibre cables,Earthing cables,
- Supply and Installation of local control push button
stations.Telephone junction boxes
- Cabling and Cable trays - Earthing and Lightning
Protection
- Supply and Installation and commissioning of Lighting fixtures
- Fabrication and installation of steel structurals for cable trays
& supports, Panel and
equipment foundations as required - Supply and installation of
safety items - Miscellaneous civil works - Providing Service
personnel. - Preparation of drawings and documents - Vendor drawing
approval for supply items. - Site test reports
- Shall do the all the liaisoning work with Cochin Port Trust
(the Supply provider),
the railways, Central/State Electrical inspectorates and other
statutory agencies/bodies in getting approval for the execution of
work and the fees if any remitted for getting these approvals will
be reimbursed on submission of receipts.
- Preparation of As built drawings.
2.1.2 MS structural required for fabrication of cable trays
& structural supports (shall be of TISCO make only) and cement
required for miscellaneous civil works shall be arranged by the
Contractor
2.1.3 As the work is a power system modification work in the
existing operating process and
Material handling systems all the works shall be carried out
under the strict supervision of Engineer in Charge/Owner and
without affecting the safety of personnel, Equipments, Systems etc.
and with least disturbance to the normal operation of the
plant/Systems.
2.1.4 It is the duty of the Contractor to ensure that the
operation of motors, pumps and other
equipments are not affected with the modification work carried
out and shall comply all the safety procedures and statutory
requirements for the Hazardous and Non-hazardous areas
accordingly.
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ELECTRICAL DEPARTMENT
SCOPE OF WORK & SPECIAL REQUIREMENTS TECHNICAL SPECIFICATION
FOR ELECTRICAL INSTALLATION
32346-13-TS-001 SW
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FACT ENGINEERING AND DESIGN ORGANISATION
2.1.5 The work is to be carried out in a phased and staggered
manner and in close co-ordination with the Engineer in charge/Owner
at the available work fronts and with least disturbance to plant
operations.
2.2.0 WORK DETAILS 2.2.1 Civil work pertaining to W.I. Q-10
Berth Substation and Ammonia Handling Substation shall
be under Purchaser/owners scope. 2.2.2 Other miscellaneous civil
work associated with the installation work such as excavation,
dewatering, refilling of earth, dismantling of wall, removal of
tree root, if any, etc for earth pits & burying of cables,
cable trays overhead and within cable trench, Fixing various
supports for Push button stations, light fittings, Cable tray
supports, cable marker paving over buried cables/trenches,
chipping, grouting etc. shall be included in contractors scope.
2.2.3 All structural steel associated with erection of electrics
such as equipment and Panel
erection, cabling, earthing and lightning protection, supporting
arrangement etc, shall also be under contractors scope.
2.2.4 All structural and civil work executed shall fully meet
the requirements intended and shall
conform to sound engineering practice. In case of any doubt on
stability and load bearing capacity of structures required for the
erection work, the contractor has to furnish the design details of
the same and got it approved from Owner/Purchaser.
2.2.5 Installation work is inclusive of supply of erection
materials, hardware, consumables and
sundry items required for the installation.
2.2.6 It is the responsibility of the contractor to supply and
install all items, that are incidental and necessary for the
completion of the installation, whether specifically mentioned or
not, so that the installation complies with the standards and
regulations specified.
2.2.7 Associated civil and structural works such as chipping,
plastering, grouting, minor brick
and concrete works, excavations, fabrication, painting and any
other work necessary for completion of the installation shall be
included in the scope of work. Separate charges shall not be
applicable for the above unless otherwise indicated in Schedule of
items of Work.
2.2.8 The contractor shall furnish all labour (supervisory,
skilled, unskilled and administrative),
transport vehicles, generator sets, welding machines, gas
cutters, erection tools and tackles, cleaners, crimping devices,
blow lamp, handling equipment, testing equipment, etc, and any
other such equipment necessary for installation, testing and
commissioning, at no extra cost to the purchaser.
2.2.9 It is the responsibility of the contractor to pay wages
and salaries to the persons employed
and ensure that all labour rules and acts are complied with.
Contributions, fees, etc. necessary in this regard shall be paid
and the contractor shall maintain all necessary records.
2.2.10 All consumable materials such as insulation tape,
cleaning and paint brushes, welding
electrodes, rust preventive materials, jute, cotton waste,
hacksaw blades, bolts, nuts, corrosion inhibitive grease, fuel,
lubricants, etc and any other material required for carrying out
the work shall be included in the scope of the bidder.
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ELECTRICAL DEPARTMENT
SCOPE OF WORK & SPECIAL REQUIREMENTS TECHNICAL SPECIFICATION
FOR ELECTRICAL INSTALLATION
32346-13-TS-001 SW
PAGE 4 OF 7 R0
FACT ENGINEERING AND DESIGN ORGANISATION
2.2.11 Work shall be started and carried out in accordance with
the terms and conditions, approved drawings, specifications and
requirements as set forth in this document and instructions of the
purchaser or his authorized representative from time to time.
2.2.12 Where supply of materials are involved, the scope shall
include design, manufacture,
assembly, testing, and inspection at works, packing and delivery
at site. 2.2.13 Testing and commissioning works include
calibration, all pre-commissioning tests,
checking of all wiring and connections for power, control,
metering, protection, alarm, annunciation, lighting, and earthing.
Testing and commissioning of all the equipment covered in this
contract shall be carried out as per relevant standards or as
directed by the purchaser.
2.2.14 Contractor shall carry out clearing of all construction
waste materials and loose earth, which
might have collected in and near the work site consequent to
execution of the work under this contract. Also all temporary
structures erected by the bidder shall be removed.
2.2.15 The scope of work shall include writing feede