1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A B C D E F G H I J K L M N TLD ACE 805 BLOOMFIELD AVE WINDSOR, CT 06095 U.S.A. TITLE ELECTRICAL SCHEMATIC SIZE A2 CAGE CODE 00365 DWG. NO. 1038032 RELEASE DATE 7/5/06 SHEET NO. 01 19 P.L. NO./S.O. NO. Z DRAWN DATE CHECKED DATE COGNIZANT ENG. DATE S. ACKERMAN 6/06 S. ACKERMAN 6/06 S. ACKERMAN 6/06 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF TLD ACE. NEITHER RECEIPT NOR POSSESION THEREOF CONFERS ANY RIGHT TO REPRODUCE, OR USE OR DISCLOSE IN WHOLE OR IN PART ANY SUCH INFORMATION WITHOUT WRITTEN AUTHORIZATION FROM TLD ACE. REVISIONS LTR DESCRIPTION DATE APR. ELECTRONIC SIGNATURE FIRST USED ON GPU-4120-T-CUP-28 F SEE COVER PAGE 16-01-2009 STA E SEE COVER PAGE 03-07-2008 STA D SEE COVER PAGE FOR DETAILS 21-04-2008 STA C SEE COVER PAGE FOR DETAILS 06-11-2007 STA REVISION ELECTRICAL SCHEMATIC GPU-4000-T-CUP-28 CUMMINS,TIER 3 DATE LTR APR. TABLE OF CONTENTS PAGE 1 Batteries, Alternator, Intake Heater, Starter, Ignition, Cooldown Cooldown, Idle/Rated Speed Relay, Panel Lights, Clearance Lights PAGE 2 Fuel Gage, Low Fuel Options PAGE 3 Fuel Heater, Warning Beacon, Output Indicators, Block Heater PAGE 4 ECM Connections, J3-Power Connections, J2-OEM Connections PAGE 5 ECM Connections, J2-OEM Connections, Murphy Gage, Diag. Conn. PAGE 6 Generator, Current Transformers, GCM Connections PAGE 7 Output No. 1 Control PAGE 8 Output No. 2 Control PAGE 9 PAGE 10 NOTES: Cover Page CONNECTION DIAGRAMS AND RELEASE OF ELECTRICAL DOCUMENTS 7/5/06 REL STA PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 Connection Diagram, Relay Panel Connection Diagram, Relay Panel Connection Diagram, Instrument Panel Connection Diagram, Instrument Panel Connection Diagram, Engine and Generator PAGE 16 Connection Diagram, Options 90,120,140,180 KVA PAGE 17 PAGE 18 Connection Diagram, 28.5 VDC Output 28.5 VDC Output Circuit A 8/2/06 REVERSE POLARITY OF K4, K5, K6, K8 STA B 10/25/06 ADDED K5 DIODE STA C 11/6/07 ADDED RAMP-DOWN BEACON OPTION: STA ADDED K109, S107, DS109 D 4/22/08 ADDED CABLE TRAY/TOWBAR INTERLOCK KIT: ADDED F4, H1, S7, S8 STA PAGE 19 Connection Diagram, Options, Cable Tray/Towbar Interlock Kit E 7/3/08 ADDED S9 THERMOSTAT TO BLOCK HEATER STA ADDED BATTERY HEATER OPTION; HR2, HR3 F 1/16/09 UPDATE T9, C10 WIRE CONNECTIONS PER NCR11875 STA
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
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06-1
1-20
07S
TA
REVISION
ELECTRICAL SCHEMATIC
GPU-4000-T-CUP-28
CUMMINS,TIER 3
DATELTR APR.
TABLE OF CONTENTS
PAGE 1
Batteries, Alternator, Intake Heater, Starter, Ignition, Cooldown
Cooldown, Idle/Rated Speed Relay, Panel Lights, Clearance Lights
PAGE 2
Fuel Gage, Low Fuel Options
PAGE 3
Fuel Heater, Warning Beacon, Output Indicators, Block Heater
PAGE 4
ECM Connections, J3-Power Connections, J2-OEM Connections
PAGE 5
ECM Connections, J2-OEM Connections, Murphy Gage, Diag. Conn.
PAGE 6
Generator, Current Transformers, GCM Connections
PAGE 7
Output No. 1 Control
PAGE 8
Output No. 2 Control
PAGE 9
PAGE 10
NOTES:
Cover Page
CONNECTION DIAGRAMSAND
RELEASE OF ELECTRICAL DOCUMENTS7/5/06REL STA
PAGE 11
PAGE 12
PAGE 13
PAGE 14
PAGE 15
Connection Diagram, Relay Panel
Connection Diagram, Relay Panel
Connection Diagram, Instrument Panel
Connection Diagram, Instrument Panel
Connection Diagram, Engine and GeneratorPAGE 16
Connection Diagram, Options
90,120,140,180 KVA
PAGE 17
PAGE 18 Connection Diagram, 28.5 VDC Output
28.5 VDC Output Circuit
A 8/2/06 REVERSE POLARITY OF K4, K5, K6, K8 STA
B 10/25/06 ADDED K5 DIODE STA
C 11/6/07 ADDED RAMP-DOWN BEACON OPTION: STAADDED K109, S107, DS109
D 4/22/08 ADDED CABLE TRAY/TOWBAR INTERLOCK KIT:ADDED F4, H1, S7, S8 STA
PAGE 19 Connection Diagram, Options, Cable Tray/Towbar Interlock Kit
E 7/3/08 ADDED S9 THERMOSTAT TO BLOCK HEATER STAADDED BATTERY HEATER OPTION; HR2, HR3
F 1/16/09 UPDATE T9, C10 WIRE CONNECTIONS PER NCR11875 STA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
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I
J
K
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STARTERLOCKOUT
RELAY
AUXILIARY
STARTER RELAY
AUXILIARYSTARTERCONTACT
AIR INTAKE
HEATER
ALTERNATOR
BATTERIES
AIR INTAKEHEATERRELAY
STARTER MOTOR
COOLDOWNTIMER
ENGINE
COOLDOWN RELA
Y
COOLDOWN
TIMER RELA
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IGNITIONSWITCH
EMERGENCYSTOP
PUSHBUTTONBATTERYSWITCH2
130359
234
113
59
10
6
8
4
111
90
1
100
7
11
1113
1315
155857
57
58
12
12
107
112 6364 63
105
5014
82
CABLE TRAY
INTERLOCK
CABLE TRAY
OPENS WHENTRAY COVER
CLOSES
ALARM HORN
(OPTIONAL)
LIMIT SWITCH
TOWBAR UP
OPENS WHENTOWBAR IS UPAND BRAKE ON
LIMIT SWITCH
(OPTIONAL)160
161
162
163
164
160
65,91,92,94,96,100,105,106110,111,112,140,164,391
ENGINE GROUND
604
CHASSIS GROUND140,604
G
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K7
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1
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1
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1
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K2
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OFF START
K7
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NO
8
A1
M1
1
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BT1
BT2
GND
F1
F2
K3
A2
COM2
(02-12)
(03-2)
(03-2)
10HR1
(06-7)
(05-1)
K8(06-13)
11
1
2
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1
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2
1
2
S7
F4
S8
1
2
S1
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START
2
S3
S2
INIT
(02-17)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
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F
G
H
I
J
K
L
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CS
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IDLE / R
ATED SPEEDRELA
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PANEL LIGHT
PANEL LIGHT
CLEARANCE LI
GHT
FRONT RIGHTCLE
ARANCE LIGHT
FRONT LEFT
CLEARANCE LI
GHT
REAR RIGHTCLE
ARANCE LIGHT
REAR LEFT
(OPTIONAL)CLEARANCE LIGHTS
ENGINE COOLDOWN
LIGHT
ENGINECOOLDOWN ENGINE
FAULT
LOW FUELRAMP-DOWN
OPTION
RATED SPEEDSWITCH
IDLERATED/SPEED
ENGINECOOLDOWN
JUMPER(STANDARD)
33300
42
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6595
103
163335
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36
37
38
393839
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101102
49
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50
7580
80
7551 51
52,76
5253 53
76
98
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177
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P100
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K109
A
B
K1024
5
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A
(04-11)
6
5(04-15)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
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CS
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CO
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R P
AG
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TA
ILS
06-1
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TA
FUEL LEVEL
FUEL GAGE
SENDER
LOW FUEL
RAMPDOWN(O
PTIONAL)
LOW FUEL
WARNING(O
PTIONAL)
(OPTIONAL)
LOW FUEL
PANEL LIGHT
LOW FUEL
WARNING BEACONFLA
SHING
LOW FUELWARNING OPTION
LOW FUELWARNING
324348
20
45
45
106
7173
101
123103
84
89
89
91
8384
85
85
92
8283
8687
86
87
88
88
11095
SHUTDOWN
98
99
RAMPDOWN/SHUTDOWN OPTIONLOW FUEL
(OPTIONAL)
LOW FUEL
RAMPDOWN
FLASHING BEACON
(OPTIONAL)
173
174
174
170
171
171
172
175
176
170
LOW FUELRAMP-DOWN BEACON OPTION
173
*INSTALL K102HERE FOR
RAMP-DOWNBEACON
OPTION ONLY*
P100* *A
K102*
P100* *B
(03-11)*
+S
G
X1
X2
K101
DS101RED
1
X1
2
V20 SEC
ON DELAY
+
-
R2
DS102X2RED
(03-17)
(03-17)
G3
R3
K102
K109
1
2
224
200 OHM
CLOSE ATLOW LEVEL
CLOSE ATLOW LEVEL 10
B
AX101
DS109X1
X2RED
(05-1)
(05-1)
S101 1
2
K101COM
NO(04-5)
FLASHER
S105 1
2
S102 1
2
4
3
FLASHER
S107 1
2
K1091
3(04-15)
X101
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
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R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
WARNING BEACON
FLASHING, N
ON-FLASHING
(OPTIONAL)
OUTPUT NO. 1LIG
HT
OUTPUT NO. 2LIG
HT
28.5
VDC OUTPUT
LIGHT
ENGINE BLOCK
COOLANT HEATER(O
PTIONAL)
302
303
301
304
302
305
301300
303 304 305
307 308
308307306
(OPTIONAL O
N 90KVA)
(OPTIONAL)
76
76
81
81
OR ROTATING
(STANDARD ON 12
0 AND 14
0KVA)
(OPTIONAL)
FUEL HEATER
RELAY
FUEL HEATER
FUELHEATER
TEMP.SWITCH
113
79
78
96 94
35
350W
ON AT 36FOFF AT 64F
HEATERRECEPTACLE
120/240 V 1PH 50/60 Hz15 AMP RATED
(OPTIONAL)
121
120
(OPTIONAL) (OPTIONAL)
BATTERY HEATERS
(OPTIONAL)
TEMP.SWITCH 114 115 117
116 118
119
T
20AF104
1
21
2
T
1
X1
FLASHER2
S106
X2
1 1
2
X1
X2
X1
X2
X1
X2DS12
2
K12
DS10 DS11
(05-4)
(02-17)
(06-1)
(06-1)
HR104
86
K104
K104
X101
K10(09-12)
HR101
(10-11) (11-4)K14
(06-1)
87
30
2
1
2
1
S104
HR2 HR3
2
1
750W2
1
2
50W
S9
50W
1
85
(03-18)
DS103
AP50
BP50
1
2
(04-18)
(04-18)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
EL
EC
TR
ICA
L S
CH
EM
AT
IC
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
061
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
SE
OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
ITH
OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
ECM POWERCONNECTOR
J3
COOLANT LE
VELSENSOR
ECM OEMCONNECTOR
J2
ENGINE FAULTRELA
Y
INTAKE HEATERRELA
Y
LOW FUELSHUTDOWN(OPTIONAL)
STOP LIGHT DIAGNOSTIC LIGHT WAIT TO STARTLIGHT
STARTER LOCKOUT
RELAY
JUMPER(STANDARD)
130
131 132
144 143
131132
16,43
18,61
61
1918
14519145
148 21 46
34 146 54 108 109 158 157
34 54
70 70146
108
109157
98
99
K102*(03-11)*
P100* *A
P100* *B
10
A
B
BA1
Y100
Y100
5A
1
2
F3
3J3
30A
4J3
2J31
J3
(05-18)
(05-18)
J239
F61
2
J240
X1
X2
J243
X1
REDDS13
X2DS7
J244
DS8AMBER
X1
X2AMBER
J250
A2
J2J24942
K310
K4
A
28 32J2 J2
(07-1)
(07-1)
BW1
(05-3)
J2 J248 33
K822
D25D26 D27
W1
A
R5
4
5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
EL
EC
TR
ICA
L S
CH
EM
AT
IC
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
071
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
SE
OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
ITH
OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
ECM OEMCONNECTOR
J2ENGINE FUNCTION
DISPLAY CONNECTORG2
9 PIN DATALINKCONNECTOR
P1
IDLE/RATEDSPEED
DIAGNOSTICSWITCH
OVER/UNDERFREQ. SIMULATOR
SWITCH
J1939
(+)
J1939
(-)
J1939
(SHLD
)
29 30 147
29,154
30,155 147,156
154155156
7320
32 71
27 28 22 26 44
2325
25
2344
A B
J
HG
F
ED
C
G2R11
DEC
0
37
(06-17)
(06-17)
S4
J224 4
S5
25
0
J2 J2
J2
J234
J2
I
J2 J2
1
47
(03-4)
1
2
3
P1
9
2
46
K511INC DEC
INC
4
5
120 OHM
2
6
2
(08-2)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
EL
EC
TR
ICA
L S
CH
EM
AT
IC
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
081
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
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OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
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OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
IDLE/RATEDSPEEDRELAY
SHUNT +
SHUNT -
NEUTRALSENSING
PHASE C
PHASE BPHASE A
N - IN PWR
L - iN
PWR
FIELD +
FIELD -
CTA2
CTA1
CTB2
CTB1
CTC2
CTC1
AC1RL2
AC1RL1
AC2RL2
AC2RL1
DCRLA2
DCRLA1
DC ON
DC +
EXCITERARMATURE
(ROTOR)
EXCITERFIELD
(STATOR)
MAINFIELD
(ROTOR)
MAIN ARMATURE(STATOR)
TLD GENERATOR C2
VOLTAGE REGULATORVR1
SHIELDEDCABLE
SHIELDEDCABLE
SHIELDEDCABLE
SHIELDEDCABLE
SHIELDEDCABLE (B
LK)
(CLR
)
(BLK
)
(CLR
)
(BLK
)
(CLR
)
(BLK
)
(CLR
)
(GRN
)
(WHT
)
(RED
)
(BLK
)
(BLK
)
(CLR
)
(CLR
)
(CLR
)
U
V
W
(CLR
)
(BLK
)
SHIELDEDCABLE
N
A
B
C
E1 E2
332
333331
330
329
328
327
326
325
324
323
322
321
320
313
312
316
315
314
317
30931
1
310
319
318
+
-
373
374
375
376
Z1 Z2 Z3
373 (C2:N)391400
GROUND
373 (TB5:N)
GENERATOR
6
7(03-4)
T4
T5
T6
X1 X2
X1
(09-2)
(09-2)X2
X1 X2
10
400:5
400:5
400:5
15VA
(09-2)
(09-6)
(11-17)
(09-6)
1 2
(10-5) (10-5)(11-3)(11-3)
3
(11-4)
11
(11-17)(11-17)
4 5 6 7 8 9
1 2 4
K5
5
12
6 79
1314TB2
1210 11TB1
(09-2)
15VA
15VA
(07-18)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
EL
EC
TR
ICA
L S
CH
EM
AT
IC
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
091
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
SE
OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
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OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
OUTPUT NO. 1CONTACTOR
SWITCH
OUTPUT NO. 1TEST BANK
SWITCHOUTPUT NO. 1
INTERLOCKRELAY
OUTPUT NO. 1CONTACTOR
OUTPUT NO. 1
OUTPUT NO. 1 L
OAD
CONTACTOR
OUTPUT NO. 1 P
LUG
INTERLOCK RELA
YTO VOLTAGE REGULATOR
OUTPUT NO. 1 RELAY
340351
333
341342341
337
336
338337
332336
332
333
342
343
344
345346
344
343
362
364365
349375
315348374
314350376
316309340
338
363
362,363
345347
317311
373364
CIRCUITBREAKER
20 AMP
(OPTIONAL)
VACUUM CLEANER
OUTLET
(OPTIONAL)
600
601
602
603
600
(TB5)
(TB6)
602
S10 TOGGLE SWITCH:PINS 1,2 - CLOSED IN POSITION I + IIPINS 4,5 - CLOSED IN POSITION II ONLY
20 S11
2
X+
Y-
5
4
K111
3I
A
1
N
F
(09-14)
E
C1
C2
K10
CR1
I
B
C
(09-12)
B1
I + IIII
S10
(10-2)
(10-2)
(10-2)
(10-2)
S10
K11
B2
A1
A2
K102
10
2II
1
0
(08-18)
(08-18)
(08-18)
(08-18)
(08-8)
(08-9)
0 ICB102
X102
A
1
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
EL
EC
TR
ICA
L S
CH
EM
AT
IC
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
101
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
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OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
ITH
OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
OUTPUT NO. 2 L
OAD
CONTACTOR
OUTPUT NO. 2 P
LUG
INTERLOCK RELA
Y
OUTPUT NO. 2CONTACTOR
SWITCH
OUTPUT NO. 2TEST BANK
SWITCH
OUTPUT NO. 2INTERLOCK
RELAY
OUTPUT NO. 2CONTACTOR
OUTPUT NO. 2
TO VOLTAGE REGULATOROUTPUT NO. 2 RELAY
357
352
356
346
357
356
366
365
366,367
367
347
360
350 349 348
351 330
352353353
330
331
331358
359360
358
359
(TB7)
(TB8)
(OPTIONAL OUTPUT NO. 2 CIRCUIT)
(OPTIONAL)
(OPTIONAL)
S12 TOGGLE SWITCH:PINS 1,2 - CLOSED IN POSITION I + IIPINS 4,5 - CLOSED IN POSITION II ONLY
10
S130 I
S12
2
II S12
I
I0
C
B
A
1 1
3
(10-11)
K13
(10-13)K13 A2
K12
CR2
(09-17)
(09-17)
(09-17)
(09-17) (11-1)
(11-1)
(11-1)
(11-1)
C1
C2
B1
2
B2
A1
K12
X+
Y-
N
F
5
I + II
(08-6)E
(08-7)
4
2
1II
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
EL
EC
TR
ICA
L S
CH
EM
AT
IC
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
111
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
SE
OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
ITH
OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
C10 RECTIFIER BANKTRANSFORMER
28.5V
DC LOAD
CONTACTOR
28.5V DCCONTACTOR
SWITCH
28.5V DCCONTACTOR
SHUNT
TO VOLTAGE REGULATOR28V DC OUTPUT RELAY
TO VR1DC +
TO VR1SHUNT +
TO VR1SHUNT -
28.5V DCOUTPUT
216,231233225235
214,226228223230
224,233232221234,235
222,228227219229,230
220,232231217234
218,227226215229
224225
222223
220221
218219
216217
214215
200,206207
203,206204,207
201,210208
204,210205,208
202,211209
205,211203,209
200201202386
292293294385
292
293
294
385 386
381 328381
328
329
329
383
382
383
382
327
327
295
326
212236237326
212
236
237
238
239
400
213 318
319
213
S14 TOGGLE SWITCH:PINS 1,2 - CLOSED IN
PINS 4,5 - CLOSED INPOSITION I + II
POSITION II ONLY
X+
(11-4)
Y-
I + II
D21
D8
5
K14
4
2
C2
C1
2000A
7200uF
B2
H10Y10
B1
X10
H11
1
1
2
3
4
1
2
+
-
D1 D2
D3 D4
D5 D6
D7
A2
A1
D9
T9K14
II
S14
CR3R11
R10
C11
D10
D11 D12
D13 D14
D15 D16
D17 D18
D19 D20
D22
-
D23 D24H1
Y4X3
(10-17)
(10-17)
X4
(10-17)
(10-17)
+
H5H6
Y5Y6X5X6
H7
H2
H8
Y7Y8
(08-2)
(08-3)
(08-4)
(08-5)
(08-6)
(08-7)
S14I II0
X7X8
50mV
25 OHM, 50W
H9Y9
X9
Y1Y2X1X2
H3H4
Y3
H12
Y11Y12X11X12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
CO
NN
EC
TIO
N D
IAG
. R
.P.
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
121
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
SE
OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
ITH
OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
STARTERLOCKOUT
RELAY
OUTPUTNO. 1 PLUGINTERLOCK
RELAY
OUTPUTNO. 2 PLUGINTERLOCK
RELAY
ENGINEFAULTRELAY
IDLE/RATEDSPEEDRELAY
ENGINECOOLDOWN
IDLERELAY
CURRENTTRANSFORMERS
OVER/UNDERFREQ. SIMULATOR
SWITCH
OUTPUT NO. 1TEST BANK
SWITCH
OUTPUT NO. 2TEST BANK
SWITCH
K11:1
K11:3
K13:1
K13:3
K8:2K8:10
K4:2K4:10
D27:
1J2
:33
- 109
D27:
2J2
:48
- 108
TB6:
F- 3
62
TB2:
7 - 3
32S1
1:2
- 336
K10:
C2 -
338
S11:
1 - 3
37
TB5:
N - 3
64
TB2:
6 - 3
31S1
3:2
- 358
K12:
C2 -
360
S13:
1 - 3
59
TB8:
F
K11:
2
K10:
A1
K3:A
2 - 7
0
J2:4
9 - 5
4D2
6:2
K5:1
0 - 4
1
K5:3
- 41
S6:2
- 40
X100
:B -
38S6
:1 -
39
K6:2
- 64
K5:2
- 64
K7:(-
) - 6
3
J2:3
4 - 4
4
K7:IN
IT
K7:N
O -
14
ELECTRICAL PANELFRONT VIEWCONTINUED
358
359
336
337
366
365
309
K13.
2 - 3
65
36
310
3658
K6:1
- 33
K6:1
1 - 3
3
K10:
1 - 3
00
42
320 321
322 323
324 325
37
F6:1
- 16
12
D26:
1
J2:4
2 - 1
46
107
26
S4:3
- 25
K5:9 - 25S5:2 - 23
2827
K104
- 35
(OPTIONAL)
(OPTIONAL)
INCR
EASE
DECR
EASE
K5:2K5:10
D28:
1
D28:
2
ON
OFF
ON27
23,25
28
SIDE VIEWS4, TOGGLE SWITCH
INC
DEC
(09-6)
S11
(07-2)
S3:
ST
AR
T
J2:2
5
X1
(10-5)
X2
TB
1:12
X1
(09-14)
(03-4) (06-9)
(02-12)
K11 K13
X2
K8D
S9:
X1
X1 X2
J2:4
K6
K4:
1
K6:
3
6
3
4
K2:
A1
K5
5
K4
1 2
3
S41
2
T4
10
T5
T6
111 2
78
9
110 11 2 3
45678
9 110 11 2 3
45678
9
110 11 2 3
45678
9 110 11 2 3
45678
9
110 11 2 3
45678
9
J2:2
4
TB2:14 TB2:13
TB2:12 TB2:11
TB2:10 TB2:9
D26
(06-10)
X10
0:A
(08-14)
(08-13)
(08-11)
S13 1
2
(10-13)
(02-14)
D27
(06-12)
D28
(03-6)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
CO
NN
EC
TIO
N D
IAG
. R
.P.
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
131
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
SE
OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
ITH
OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
COOLDOWNTIMER
BRIDGERECTIFIER
BRIDGERECTIFIER
OUTPUT NO. 1CONTACTOR
OUTPUT NO. 2CONTACTOR
ELECTRICAL PANELFRONT VIEWCONTINUED
K7:C
OM
14 -
K6:1
K7:(+
) - 1
5
S12:1CR1:LN-TB5:N - 345 S10:1
K10:
1
300
- K6:
1130
1 - K
12:1
309
- K5:
7
K11:
1 - 3
38O
UTPU
T1:C
K13:
1 - 3
60O
UTPU
T2:C
TB5:N
362
- K11
:10
363
- TB6
:E
TB6:
F
K10:
A1
K10:
B1
316
- TB1
:4
315
- TB1
:5
1558 -
K6:2
306 - DS10:X2311 - TB1:11317 - TB1:7345 - CR1:LN-364 - K11:2
301
304
357
356
356
357
346 352
303
344
343
314
- TB1
:6
302
- K14
:1
340
- S10
:5
348
- K12
:A1
374
- TB1
0:A
349
- K12
:B1
375
- TB1
0:B
376
- TB1
0:C
350
- K12
:C1
348
349
CR2:LN(-) - 346
344
342
343
363
366
- K13
:10
367
- TB8
:E
TB8:
F36
7
K6:1
0 - 6
3B1
:1 -
105
57 -
S3:R
UN
S3:C
OM
- 13
50 -
X11
82 -
K101
:CO
M
347
347 - TB7:N373 - B3:1
ELECTRICALBOX
GROUND
G3:G - 123B4:1 - 159
602 - X102:2
K10:
C135
0
600
- CB1
02:1
LOW FUELRAMPDOWN
BEACONRELAY
(OPTIONAL ON 90KVA)
171172
B5:1
174
177 178
R2:1 - 1
73
X101:A
- 170
K109:10 - 172
(OPTIONAL)
1
X101:B
NF E
(05-8)
CR1:
LD-
DS10
:X1
OUT
PUT1
:B
(09-17) (10-17)
CR2:
LD-
CR2:
LD+
OUT
PUT1
:AS10
7:1
P103:B
P103:A
Y-
A1
A2
B1
B2
C1
C2
X+K10
Y-2
A1
A2
B1
B2
C1
C2
X+1
2
1
CR1:
LD+
K12
(05-11)
DS11
:X1
OUT
PUT2
:A
OUT
PUT2
:B
CR1K10:X+
K10:Y-
CR2
(10-9)
K12:X+
K12:Y-
+
-
INIT
COM
NC NO
K7(02-17)
TB5TB6
2 3
456
10
78
9 11
K109
(04-15)
(09-17)
F E N
TB7(10-17)
TB8
B5
(09-10)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
CO
NN
EC
TIO
N D
IAG
. I.
P.
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
141
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
SE
OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
ITH
OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
(OPTIONAL)
INSTRUMENT PANELVIEWED FROM REAR
CONTINUED
ENGINE FUNCTION DISPLAYFUEL LEVEL GAGE
DIAGNOSTIC CONNECTOR
DIAGNOSTICSWITCH
LOW FUELWARNING
ENGINE INTAKEHEATER WAIT
STOPENGINE
ENGINEDIAGNOSTIC ENGINE
COOL-DOWN
IGNITION SWITCHFUSE
FUSE
EMERGENCYSTOP
SWITCH
16 - K6:143 - R2:1
G2:
4
G2:
3
G2:
2
G3:GR2:1
48 - R2:149 - DS2:X1
102 - DS2:X2101 - G3:G
DS1:X1
DS1:X2P1:C - 154J2:46 - 29
R1:1
G2:3
G2:2
P1:D - 155J2:47 - 30
R1:2
R2:1
147 - J2:37156 - P1:E
G3:G
S4:3
18 - DS7:X1
K101:NO
DS9:X2
DS8:X1 18 - F6:1
65 - B1:195 - DS101:X2
K7:INIT
9 - K2:1
S3:COM
F2:2 - 11K7:COM - 13
61 - Y100:A 23
22154155156
2073
73 - P1:A
20 - P1:B
G3:(+)
45
43 - F6:1
19 - DS8:X1
48 - DS1:X1 49
102
101 - DS1:X1
32 - G2:1
32 71
71 - G2:6103 - DS9:X2
42
2114846
19 - DS7:X1145 - DS13:X1
145
95
87
9
10
10
1157
12
123 - B4:1
103 - G3:G
B4:1603
602601TB5:N
601
600K10:A1
(OPTIONAL)
VACUUM RECEPTACLE(MOUNTS ON INSTRUMENTPANEL, UNDER E-STOP, S2)
PANEL LIGHT PANEL LIGHT
*160 - F4:1 *OPTION
+S
G
A B
J
HG
F
ED
C
OFF
10
5
COM RUN
F6
(04-2)
(06-13)
1
R2:2
G3
(02-12)
START K8:11
1
CLEAR
1
AMBER
CLEAR
(04-6)
AMBERDS101
K6:8
J2:50 J2:43 J2:44
120 OHM
S3
R2
P1
(03-10)
DS8
2
S5
(07-6)
J2:2
R3:1(04-2)
(07-14)
3 4
2 5
1 6
G2R1
(07-13)
A
A
F2(02-14)
S2:2
(06-7)
(06-16)
2
S2
(02-14)
F2:1
(07-14)
DS2DS1
(06-11)
(03-9)
REDDS13
AMBERDS7
AMBERDS9
2
X102(09-2)
CB102:2
CB102(09-2)
X102:1
(03-2)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
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OR
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U.S
.A.
TIT
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9
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. NO
./S.O
. NO
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DA
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S. A
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6
S. A
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ER
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6
TH
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T W
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N A
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AT
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FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
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TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TASHUNT +
SHUNT -
NEUTRAL
PHASE CPHASE BPHASE A
N - IN PWRL - IN PWR
FIELD +FIELD -
VOLTAGE REGULATOR
CTA2CTA1
CTB2CTB1
CTC2CTC1
AC1RL2AC1RL1
AC2RL2AC2RL1
DCRLA2DCRLA1
DC ONDC +
N/C
N/C
VR1WIRE NO. COLOR ACE P/N
SHIELDED CABLE
318 CLR 1001368BLK319
320 CLRBLK321
1001368
322 CLRBLK323
1001368
324 CLRBLK325
1001368
310 CLRBLK311
1001368
312 CLRBLK313
100136829 CLRBLK30
1032960
SHLD SHIELDCLR154
1032960
155 BLKSHIELDSHLD
326 CLRCLR327
314 REDWHT315
100136810013681004412
316 GRNBLK317
(G2, ENGINE DISPLAY)
(P1, DIAGNOSTIC CONN.)
RATEDSPEEDSWITCH
OUTPUT NO. 2CONTACTOR
SWITCH
28.5V DCCONTACTOR
SWITCH
OUTPUT NO. 1CONTACTOR
SWITCH
OUTPUT NO. 1LIGHT
OUTPUT NO. 2LIGHT
28.5VDC OUTPUTLIGHT
INSTRUMENT PANELVIEWED FROM REAR
CONTINUED
C10:HS1K14:X+
S14:1
K13:3K11:3
TB5:NC2:E1C2:E2
K10:B1K10:A1TB5:N
K10:C1
DS10:X2 DS10:X2 306 - TB5:N
S10:5S12:1 352 - CR2:LN+
353 - S12:4328 - TB2:3381 - S14:4
K14:C1K14:C2S14:1
K10:C1 - 340
S10:1 - 341341 - S10:4342 - CR1:LN+
K5:1
K5:3
INSTRUMENTPANEL
GROUND
B5:1 - 159
310311312313
317314315316
318319
326327328329
331332333325
323322
330
324
321320
305
308
(OPTIONAL ON 90KVA)
307
304 303
307 - DS11:X2308 - DS12:X2
39
40
333S12:5 - 351
351
353330385
381
386
X102:3 - 603
654
321
654
321
654
321
TB2:8TB2:5
56789101112
K14:2
DS11
(09-6)
K12:2
S14
DS10
K10:2
S12:2
(05-11) (05-8)
GREEN
S10S12
(10-5)(11-4)
10
TB1
B4
12
12
34
1314
TB2
T6:X1T5:X2T5:X1T4:X2T4:X1
CR3:LN+
S10:2T6:X2
11
987654321
K5:6
R11:3R11:4
1
2
S6
(03-4)
GREENGREENDS12
(05-13)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
CO
NN
EC
TIO
N D
IAG
. U
NIT
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
161
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
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TA
RY
IN
FO
RM
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OF
TLD
AC
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N
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R R
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SS
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TH
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FC
ON
FE
RS
AN
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T T
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EP
RO
DU
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OR
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OR
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N A
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AT
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FR
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TLD
AC
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RE
VIS
ION
S
LTR
DE
SC
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ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
BATTERYSWITCH
1 N/APIN WIRE DESTINATIONNO.
2 22 S5:13 N/A4 K5:115 N/A6 N/A7 N/A8 N/A9 N/A10 N/A11 N/A12 N/A13 N/A14 N/A15 N/A
18 N/APIN WIRE DESTINATIONNO.
19 N/A20 N/A21 N/A22 N/A23 N/A24 27 S4:125 28 S4:226 N/A27 N/A28 158 R5:B29 N/A30 N/A31 N/A32 157 R5:A
35 N/APIN WIRE DESTINATIONNO.
36 N/A37 147 G2:438 N/A39 62 Y100:B40 34 K3:A141 N/A42 146 K4:1043 148 DS13:X244 21 DS7:X245 N/A46 29 G2:247 30 G2:348 108 K8:249 54 K4:2
16 N/A17 N/A
33 109 K8:1034 44 K5:9
50 46 DS8:X2
26
CUMMINS ECM CONNECTOR, J2, 50 PIN CUMMINS ECM
1 143PIN WIRE DESTINATIONNO.
2 1443 1314 F3:2132
POWER CONNECTORJ3, 4 PIN
F3:2
FUSEFUSE
ENGINE INTAKEHEATER RELAY
AUX. STARTERRELAY
STARTERMOTOR
INTAKEMANIFOLDHEATER
DIESEL ENGINE
BATTERIES
ALTERNATORECM POWER
FUSEINTAKE HEATER
FUSE
ENGINEGROUND
ENGINE GND
K3:A1
K3:A2
34 - J
2:40
D25:2
K4:10 -
70D25
:1
B1:1
9 - S2:1
130 - F3:12 - M1:1
GENERATORGROUND
C2:N - 373B1:1 - 391
TB5:N - 373
S1:1 - 2K2:1 - 3
B1:1
M1:1S1:1K2:1
131 - J3:3132 - J3:4
CHASSISGROUND
B1:1 - 140
BT2:(-)BT2:(-)
GENERATORC2
N
W
U
V
C
B
A
N
C10:HS2 - 400
R3:2 - 106
E1 E2
312 313
TB1:
9
TB1:
10
*REFER TOTR DIAGRAM
FOR WIRING OFGENERATOR, C2
PG. 17*
1
130G1:BATT - 4F104:1 - 113
3 - M
1:1
4
5 - F1:1
5
6
7
1076
8
8
112
K2:A2 - 112
111
G1:GND - 111
7
B2:1
190 90
B2:1 - 140
K7:(-) - 105
BT2:(-) - 100DS102:X2 - 110
S101:2 - 92S102:2 - 91X50:B - 96
K104:85 - 94
DS9:X2 - 65B3:1 - 391
B1:1 - 100J3:1 - 143J3:2 - 144
604
M1:3 - 604
*USE SHIELDEDCABLE - 1001368
**
157158
FUELLEVEL
SENDER
B1:1
45
106
COOLANT LEVELSENSOR
ECM
J2J3
*H1:2 - 164 *OPTION
M
G
(02-7)
G1K2:2
K3:2
(02-5)125A
K3:1
HR1
K2
(02-5)
M1
F1
2
A1
A2
S1
A30F3
B1
B3
- +- +
BT1(02-2)
BT2:+
1
BT2(02-2)
BT1:-
1
2 S1:2(02-2)
BT1:+
(02-8)
M1:2
K8:8
K3
1
2
A1
A2
(02-5)
F1:2
HR1:1
GND
BATT(02-4)
AB
R3 R5
(06-2)
B2
D25(06-6)
(04-3)
G3:2
(06-15)
J2:32J2:28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
CO
NN
. D
IAG
RA
M, O
PT
ION
S
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
171
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
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FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
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, O
R U
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OR
DIS
CLO
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IN
WH
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OR
IN
PA
RT
AN
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UC
H I
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OR
MA
TIO
NW
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OU
T W
RIT
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N A
UT
HO
RIZ
AT
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FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
DIESEL ENGINE
-OPTIONS-
BLOCKHEATER
(COOLANT)
LOW FUEL SWITCHSHUTDOWN/RAMPDOWN
LOW FUEL WARNINGSWITCH
CLEARANCE LIGHT
WARNINGBEACONLOW FUEL
WARNINGBEACON
B1:1
FLASHER
FLASHERWHEN FLASHER ISNOT SUPPLIED,
CONNECT WIRE 86TO DS102:X1
WHEN FLASHER ISNOT SUPPLIED,
CONNECT WIRE 76TO DS103:X1
CLEARANCE LIGHTCLEARANCE LIGHT
B1:1 B1:1
LOW FUEL WARNINGRELAY
87 -
DS10
1:X1
86 -
S105
:1
84 -
K102
:183
- K1
01:C
OM
K7:N
O -
82
(OPTIONAL)
(OPTIONAL)
98
99
K101
(+) -
8385
LOW FUELSHUTDOWN/RAMPDOWN
TIMER
FUEL HEATERRELAY
FUSE
B1:1
M1:1
K6:1
35
113
79
79
7894
BLOCK HEATERRECEPTACLE
B1:1K104:30
X50AB
7896
FUEL HEATERFUSE
50K7:NO
X11
P11
X12
P12
80P11
80 - X1275 - DS3:X1
52 - DS5:X176 - S106:1
W1W1:B
P100AB
9899
K102:4K102:5
X1003738
K16:4K5:1
Y1006162
F6:2D2.2:K28
JUMPERLOW FUEL SHUTDOWN
CONNECTORLOW FUEL SHUTDOWN
CONNECTOR
LOW FUEL RAMPDOWN/SHUTDOWN CONNECTOR
(STANDARD)
(OPTIONAL)
*FOR SHUTDOWN, CONNECT P100 TO Y100
*STANDARD, CONNECT W1 JUMPER TO Y100
51 - DS4:X175 - P11
GND
DS3:X1
GND GND
CLEARANCE LIGHT
DS5:X1
52 - P1253 - DS6:X1
GND
5351
B1:1
81
76
81
P12
110
88
88
86K101:NO
91
89 85
92
MOUNT RELAYS ONENGINE MOUNTED PANEL
138
RAMP-DOWNBEACON
FLASHER
B1:1
175
174
175
176
K101
:(+)
W1:A
AB
LOW FUEL RAMP-DOWN
AB
AB
W2W2:B
SHUTDOWN JUMPERLOW FUEL RAMP-DOWN/
(STANDARD)
W2:AAB
P103AB
177178
K109:6K109:5LOW FUEL RAMPDOWNBEACON CONNECTOR
(OPTIONAL)
X101170171
K109:1K109:2
BEACON CONNECTOR
AB
LOW FUEL RAMP-DOWN
(OPTIONAL)
*FOR RAMP-DOWN, CONNECT W1 TO Y100
*FOR RAMP-DOWN BEACON, CONNECT W1 TO Y100
89
84
*P10
0:B*
99*
JUMPER CONFIGURATION
AND CONNECT W2 JUMPER TO X100
AND CONNECT W2 TO X100
AND CONNECT P100 TO X100
AND CONNECT WIRE 99 TO PIN 3 OF K102AND CONNECT P100 TO X101AND CONNECT P103 TO X100
121 - HR101:2
CHASSIS_GND119
BLOCK HEATERTHERMOSTAT
X101:1120
114
S9:1114
121X101:2
BATTERYHEATER
115
116X101:2
117
118X101:2
BATTERYHEATER
X101:1
X101:1
116 - HR2:2118 - HR3:2
S9:1 - 120HR2:1 - 115HR3:1 - 117
AND CONNECT WIRE 99 TO PIN 5 OF K102
AND CONNECT WIRE 99 TO PIN 5 OF K102
HR2
(04-17)
(04-11)
S107:2
K109:3
(04-11)
(04-17)
DS109:X1
S9(05-15)
HR101:1
HR3
(05-17)
(05-18)
T
REDDS3
REDDS4
K104
86
85 30
87a 87
DS102(04-8)
AF10420
S105
HR101
K102
1
2 4
5 3
S102
:1
K101
+
- COM
NC NO
S102 S101
S106
DS103:X1
DS103
X101
RED
DS109
S107
AMBERDS5
AMBERDS6
(03-12)
(03-13)
(05-4)
P50:A
F104:2
S105:2
(05-2)
K104:87
(04-8)
DS102:X1
(05-15)
P100
:AP1
00:B
(04-5)
S101
:1
K102:2
(04-5)
K101:-
(05-6)
(05-6)
S106:2
(03-15)
(03-16)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
LE
CO
NN
EC
TIO
N D
IAG
. T
.R.
SIZ
E
A2
CA
GE
CO
DE
0036
5D
WG
. NO
.
10
38
03
2
RE
LEA
SE
DA
TE
7/5
/06
SH
EE
TN
O.
181
9
P.L
. NO
./S.O
. NO
.
ZD
RA
WN
DA
TE
CH
EC
KE
DD
AT
E
CO
GN
IZA
NT
EN
G.
DA
TE
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
S. A
CK
ER
MA
N6/0
6
TH
IS D
OC
UM
EN
T C
ON
TA
INS
PR
OP
RIE
TA
RY
IN
FO
RM
AT
ION
OF
TLD
AC
E.
N
EIT
HE
R R
EC
EIP
T N
OR
PO
SS
ES
ION
TH
ER
EO
FC
ON
FE
RS
AN
Y R
IGH
T T
O R
EP
RO
DU
CE
, O
R U
SE
OR
DIS
CLO
SE
IN
WH
OLE
OR
IN
PA
RT
AN
Y S
UC
H I
NF
OR
MA
TIO
NW
ITH
OU
T W
RIT
TE
N A
UT
HO
RIZ
AT
ION
FR
OM
TLD
AC
E.
RE
VIS
ION
S
LTR
DE
SC
RIP
TIO
ND
AT
EA
PR
.
ELE
CT
RO
NIC
SIG
NA
TU
RE
FIR
ST
US
ED
ON
GP
U-4
120-
T-C
UP
-28
FS
EE
CO
VE
R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
28.5VDCOUTPUT
CONTACTOR
BRIDGERECTIFIER
C10RECTIFIER
BANK
GENERATORC2
N
W
U
V
28.5V DCOUTPUT
SHUNT
D24:1 D16:1 D8:1D6:1D14:1
D4:1D2:1
D10:1
K14:A1 K14:B1 K14:C1
D22:1
D12:1
D20:1 D18:1
(OPTIONAL TR PACKAGE)
C10:HS1
K10:
1
TB10
:A
385
- S14
:4
383
- CR3
:LD+
327
- TB2
:2
TB10
:B
294
- TB1
0:C
T9:H
10
T9:H
6
T9:H
2 - 2
02S1
4:1
- 386C
B
A
N
B3:1
T9:X9 T9:X5T9:X1 T9:Y10 T9:Y6 T9:Y2
HS2
HS1
C11:(-) - 238R10:2 - 239
B3:1 - 400
R11:2
236 - C11:+212 - TB9:+
326 - TB2:1
237 - R10:1
C10:HS2
TB9:-C10:HS1
C10:HS2
C10:HS1
C10:HS2
C10:HS2
374
- K10
:C2
292
- K14
:C2
K14:X+
E1 E2
312 313
TB1:
9
TB1:
10
222218 214223219215
225224
220221
217 216
200 201 202
222 218223 219 215
CR3:LN(-) - 295
295
383
329
382
212
213
318
319
213
237
239
236
238
302
292
293
305
200
201
375
- K10
:B2
293
- K14
:B2
376
- K10
:A2
294
- K14
:A2
373
*CONNECT SHIELD TOPIN 4 OF R11*
214
(BOTTOM ROWOF DIODES)
(TOP ROWOF DIODES)
T9:X11 T9:X7T9:X3 T9:Y12 T9:Y8 T9:Y4224 220216 225 221 217
206
203
209210
204
207 208 211
205
227 228
229 230
226
234
232 233
235
231
PRIMARY SIDE
SECONDARY SIDE 1
2
-
+
A
D18
B
(05-13)
C
D1
+
D2
-
D3
D4
D5
T9
D6
H1
D7
A2
H2
D21
CR3
(11-2)
K14:Y-
TB2:4
H3
D8
D91
2
3
4
H4
H5H6
H7H8
H9H10
R10
C11
D10
D11
TB9
D12
D13
R11
D14
D15
D16
D17 D19
D20
A1
D22
B2
D23
B1
D24
C2
C1
X+
Y-
K14
25 OHM(11-17)
7200uF
(11-16)
(11-18)
2000A50mV
(11-16)
TB10
TB1:2
TB1:1
CR3:
LD-
R11:1
DS12
:X1H11H12
Y2
Y1 X1
X2 Y6
Y5 X5
X6 Y10
Y9X9
X10
Y4
Y3 X3
X4 Y8
Y7 X7
X8 Y12
Y11 X11
X12
(11-7)TRANSFORMER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A
B
C
D
E
F
G
H
I
J
K
L
M
N
TL
D A
CE
80
5 B
LO
OM
FIE
LD
AV
E
WIN
DS
OR
, C
T 0
60
95
U.S
.A.
TIT
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CO
NN
. D
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RA
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ION
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CA
GE
CO
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0036
5D
WG
. NO
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10
38
03
2
RE
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SE
DA
TE
7/5
/06
SH
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TN
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191
9
P.L
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. NO
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RA
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TE
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CK
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MA
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6
S. A
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6
S. A
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MA
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6
TH
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TA
INS
PR
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TA
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FO
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OF
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N
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OR
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ION
TH
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NF
OR
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FR
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ION
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PR
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ELE
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RO
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TU
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GP
U-4
120-
T-C
UP
-28
FS
EE
CO
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R P
AG
E16
-01-
2009
ST
A
ES
EE
CO
VE
R P
AG
E03
-07-
2008
ST
A
DS
EE
CO
VE
R P
AG
E F
OR
DE
TA
ILS
21-0
4-20
08S
TA
CS
EE
CO
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R P
AG
E F
OR
DE
TA
ILS
06-1
1-20
07S
TA
ENGINE
-OPTIONS-
GENERATOR
FUSE
S2:1160
161
ELECTRICALBOX
161
162
CABLE TRAY
OPENS WHENTRAY COVER
CLOSES
LIMIT SWITCH
162
163
TOWBAR UP
OPENS WHENTOWBAR IS UPAND BRAKE ON
LIMIT SWITCH
163
164
CABLE TRAY
INTERLOCKTOWBAR
ALARM HORN
CABLE TRAY/TOWBAR INTERLOCK KIT
B1
A5F4
(02-9)
(02-9)
F4:2
S8
S7 1
2
S8:1
S7:2
S7:1H1:1
S8:2
H1(02-9)
(02-9)
SHEET 20 1038032 WIRE GAUGE CHARTWIRE NO. FROM TO GAGE SYSTEM
1 BT1 S1 2/0 ENG/GEN2 S1 M1 2/0 ENG/GEN3 M1 K2 2 ENG/GEN4 M1 G1 8 ENG/GEN5 K2 F1 2 ENG/GEN6 F1 K3 2 ENG/GEN7 K2 M1 12 ENG/GEN8 K3 HR1 2 ENG/GEN9 K2 S2 12 ENG/GEN10 S2 F2 12 ELEC. BOX11 F2 S3 12 ELEC. BOX12 S3 K8 14 ELEC. BOX13 S3 K7 12 ELEC. BOX14 K7 K6 14 ELEC. BOX15 K7 K7 18 ELEC. BOX16 K6 F6 14 ELEC. BOX18 F6 DS7 18 ELEC. BOX19 DS7 DS8 18 ELEC. BOX20 R2 P1 18 ELEC. BOX21 DS7 J2 18 ELEC. BOX22 S5 J2 18 ELEC. BOX23 S4 S5 18 ELEC. BOX25 S4 K5 18 ELEC. BOX26 K5 J2 18 ELEC. BOX27 S4 J2 18 ELEC. BOX28 S4 J2 18 ELEC. BOX29 J2 G2 CABLE#1 ENG/GEN ***CLR30 J2 G2 CABLE#1 ENG/GEN ***BLK32 R2 G2 18 ELEC. BOX33 K6 K6 18 ELEC. BOX34 J2 K3 16 ENG/GEN35 K6 K104 18 ELEC. BOX36 K6 K4 14 ELEC. BOX37 K4 X100 18 ELEC. BOX38 X100 K5 18 ENG/GEN39 K5 S6 18 ELEC. BOX40 S6 K5 18 ELEC. BOX41 K5 K5 18 ELEC. BOX42 K6 DS9 18 ELEC. BOX43 R2 F6 16 ELEC. BOX44 K5 J2 18 ELEC. BOX45 R3 G3 18 ENG/GEN46 DS8 J2 18 ELEC. BOX48 R2 DS1 18 ELEC. BOX49 DS1 DS2 18 ELEC. BOX50 K7 X11 14 ELEC. BOX51 DS3 DS4 14 ENG/GEN52 P12 DS5 14 ENG/GEN53 DS5 DS6 14 ENG/GEN54 J2 K4 18 ELEC. BOX57 S3 K7 18 ELEC. BOX
SHEET 21 1038032 WIRE GAUGE CHARTWIRE NO. FROM TO GAGE SYSTEM
58 K7 K6 14 ELEC. BOX61 F6 Y100 14 ELEC. BOX62 Y100 J2 14 ENG/GEN63 K7 K6 14 ELEC. BOX64 K6 K5 14 ELEC. BOX65 DS9 B1 18 ELEC. BOX70 K4 K3 14 ELEC. BOX71 G2 G3 18 ELEC. BOX73 P1 G3 18 ELEC. BOX75 P11 DS3 14 ENG/GEN76 P12 DS104/S106 14 ENG/GEN78 K104 S104 12 ENG/GEN79 F104 K104 12 ENG/GEN80 P11 X12 14 ENG/GEN81 S106 DS103 14 ENG/GEN82 K7 K101 16 ELEC. BOX83 K101 K101 18 ENG/GEN84 K101 K102 18 ENG/GEN85 K101 S101 18 ENG/GEN86 K101 S105 16 ENG/GEN87 K101 DS101 18 ENG/GEN88 S105 DS102 16 ENG/GEN89 S102 K102 18 ENG/GEN90 BT2 BT1 2/0 ENG/GEN91 S102 B1 18 ENG/GEN92 S101 B1 18 ENG/GEN94 K104 B1 18 ENG/GEN95 DS101 DS9 18 ELEC. BOX96 HR104 B1 14 ENG/GEN98 K102 P100 14 ENG/GEN99 K102 P100 14 ENG/GEN100 BT2 B1 2/0 ENG/GEN101 DS1 G3 18 ELEC. BOX102 DS2 DS1 18 ELEC. BOX103 DS9 G3 18 ELEC. BOX105 K7 B1 14 ELEC. BOX106 R3 B1 18 ENG/GEN107 K8 K2 14 ELEC. BOX108 J2 K8 18 ELEC. BOX109 K8 J2 18 ELEC. BOX110 DS102 B1 18 ELEC. BOX111 G1 B1 8 ENG/GEN112 K2 B1 14 ENG/GEN113 M1 F104 14 ENG/GEN114 S9 HR101 12 OPTION115 X101 HR2 12 OPTION116 HR2 X101 12 OPTION117 X101 HR2 12 OPTION118 HR2 X101 12 OPTION119 X101 CHASSIS GND 12 OPTION120 X101 S9 12 OPTION
SHEET 22 1038032 WIRE GAUGE CHARTWIRE NO. FROM TO GAGE SYSTEM
121 HR101 X101 12 OPTION123 G3 B5 8 ELEC. BOX130 S1 F3 12 ENG/GEN131 F3 J2 12 ENG/GEN132 F3 J2 12 ENG/GEN140 B2 B1 2/0 ENG/GEN143 J3 BT2 12 ENG/GEN144 J3 BT2 12 ENG/GEN145 DS8 DS13 18 ELEC. BOX146 K4 J2 18 ELEC. BOX147 J2 G2 CABLE#1 ENG/GEN ***SHLD148 DS13 J2 18 ELEC. BOX154 G2 P1 CABLE#2 ELEC. BOX ***CLR155 G2 P1 CABLE#2 ELEC. BOX ***BLK156 G2 P1 CABLE#2 ELEC. BOX ***SHLD157 R5 J2 CABLE#3 ENG/GEN ***CLR158 R5 J2 CABLE#3 ELEC. BOX ***BLK159 B5 B4 8 ELEC. BOX160 S2 F4 16 OPTION161 F4 S7 16 OPTION162 S7 S8 16 OPTION163 S8 H1 16 OPTION164 H1 B1 16 OPTION170 K109 K102 18 OPTION171 X101 K109 18 OPTION172 K109 B5 18 OPTION173 R2 109 14 OPTION174 K109 S107 14 OPTION175 S107 DS109 14 OPTION176 DS109 B1 14 OPTION200 K14 T9 2 TR201 K14 T9 2 TR202 K14 T9 2 TR203 T9 T9 8 TR204 T9 T9 8 TR205 T9 T9 8 TR206 T9 T9 8 TR207 T9 T9 8 TR208 T9 T9 8 TR209 T9 T9 8 TR210 T9 T9 8 TR211 T9 T9 8 TR212 C10 TB9 2-#2/0 TR213 TB9 R11 2-#2/0 TR214 T9 C10 1/0 TR215 T9 C10 1/0 TR216 T9 C10 1/0 TR217 T9 C10 1/0 TR218 T9 C10 1/0 TR219 T9 C10 1/0 TR220 T9 C10 1/0 TR
SHEET 23 1038032 WIRE GAUGE CHARTWIRE NO. FROM TO GAGE SYSTEM
221 T9 C10 1/0 TR222 T9 C10 1/0 TR223 T9 C10 1/0 TR224 T9 C10 1/0 TR225 T9 C10 1/0 TR226 T9 T9 1/0 TR227 T9 T9 1/0 TR228 T9 T9 1/0 TR229 T9 T9 1/0 TR230 T9 T9 1/0 TR231 T9 T9 1/0 TR232 T9 T9 1/0 TR233 T9 T9 1/0 TR234 T9 T9 1/0 TR235 T9 T9 1/0 TR236 C10 C11 14 TR237 C10 R10 14 TR238 C10 C11 14 TR239 C10 R10 14 TR292 TB10 K14 2 TR293 TB10 K14 2 TR294 TB10 K14 2 TR295 C10 CR3 18 TR300 K10 K6 14 ELEC. BOX301 K10 K12 14 ELEC. BOX302 K10 K14 14 TR303 K10 DS10 14 ELEC. BOX304 K12 DS11 14 ELEC. BOX305 K14 DS12 14 TR306 DS10 TB5 14 ELEC. BOX307 DS11 DS10 18 ELEC. BOX308 DS12 DS10 18 TR309 K10 K5 14 ELEC. BOX310 K5 VR1 CABLE#4 ELEC. BOX ***CLR311 TB5 VR1 CABLE#4 ELEC. BOX ***BLK312 C2 VR2 CABLE#5 ENG/GEN ***CLR313 C2 VR3 CABLE#5 ENG/GEN ***BLK314 K10 VR1 CABLE#6 ELEC. BOX ***RED315 K10 VR1 CABLE#6 ELEC. BOX ***WHT316 K10 VR1 CABLE#6 ELEC. BOX ***GRN317 TB5 VR1 CABLE#6 ELEC. BOX ***BLK318 R11 VR1 CABLE#10 TR ***CLR319 R11 VR1 CABLE#10 TR ***BLK320 T4 VR1 CABLE#7 ELEC. BOX ***CLR321 T4 VR1 CABLE#7 ELEC. BOX ***BLK322 T5 VR1 CABLE#8 ELEC. BOX ***CLR323 T5 VR1 CABLE#8 ELEC. BOX ***BLK324 T6 VR1 CABLE#9 ELEC. BOX ***CLR325 T6 VR1 CABLE#9 ELEC. BOX ***BLK326 C10 VR1 CABLE#11 TR ***CLR327 K14 VR1 CABLE#12 TR ***CLR
SHEET 24 1038032 WIRE GAUGE CHARTWIRE NO. FROM TO GAGE SYSTEM
328 S14 VR1 18 TR329 CR3 VR1 18 TR330 K13 VR1 14 ELEC. BOX331 K13 VR1 14 ELEC. BOX332 K11 VR1 14 ELEC. BOX333 S10 VR1 14 ELEC. BOX336 S11 K11 14 ELEC. BOX337 S11 K11 14 ELEC. BOX338 K10 K11 14 ELEC. BOX340 K10 S10 14 ELEC. BOX341 S10 S10 14 ELEC. BOX342 S10 CR1 14 ELEC. BOX343 K10 CR1 14 ELEC. BOX344 CR1 K10 14 ELEC. BOX345 CR1 TB5 14 ELEC. BOX346 CR1 CR2 14 ELEC. BOX347 TB5 TB7 2/0 ELEC. BOX348 K10 K12 2/0 ELEC. BOX349 K10 K12 2/0 ELEC. BOX350 K10 K12 2/0 ELEC. BOX351 S10 S12 14 ELEC. BOX352 S12 CR2 14 ELEC. BOX353 S12 S12 14 ELEC. BOX356 CR2 K12 14 ELEC. BOX357 CR2 K12 14 ELEC. BOX358 S13 K13 14 ELEC. BOX359 S13 K13 14 ELEC. BOX360 K12 K13 14 ELEC. BOX362 TB6 K11 14 ELEC. BOX363 TB6 TB6 14 ELEC. BOX364 K11 TB5 14 ELEC. BOX365 K11 K13 14 ELEC. BOX366 TB8 K13 14 ELEC. BOX367 TB8 TB8 14 ELEC. BOX373 B3 TB5 2/0 ENG/GEN373 C2 B3 2/0 ENG/GEN374 TB10 K10 2/0 TR375 TB10 K10 2/0 TR376 TB10 K10 2/0 TR381 S14 S14 14 TR382 CR3 K14 14 TR383 CR3 K14 14 TR385 K14 S14 14 TR386 K14 S14 14 TR391 B3 B1 8 ENG/GEN400 C10 B3 8 TR600 K10 CB102 14 ELEC. BOX601 CB102 X102 14 ELEC. BOX602 X102 TB5 14 ELEC. BOX603 X102 B4 14 ELEC. BOX604 M1 B2 2/0 ENG/GEN
SHEET 25 1038032 WIRE GAUGE CHART
CABLE NO. SHEILDED CABLE P/NCABLE#1 1001368CABLE#2 1001368CABLE#3 1001368CABLE#4 1032960CABLE#5 1032960CABLE#6 1004412CABLE#7 1001368CABLE#8 1001368CABLE#9 1001368CABLE#10 1001368CABLE#11 1001368CABLE#12 1001368
SHIELED CABLE TABLE
ECM Port AssignmentENGINE TLD ACE P/N - 1037763,1042216 CUMMINS QSB6.7 TIER 3 220HP
OEM Connector - J2 - 50 PinPIN SIGNAL DESCRIPTION FUNCTIONJ2-1
J2-2 INPUT DIAGNOSTIC SWITCH INPUTCONNECT TO J2-34 TO REQUEST FAULT CODES ON STOP LAMP
J2-3
J2-4 INPUTISC1 SWITCH (GROUNDED) - IDLE (OPEN)
OPEN TO J2-34-ENGINE RPM IS IDLE, SHORT TO J2-34-ENGINE RPM IS ISC1
J2-5J2-6J2-7J2-8J2-9
J2-10J2-11J2-12J2-13J2-14J2-15J2-16J2-17J2-18J2-19J2-20J2-21J2-22J2-23
J2-24 INPUT ENGINE SPEED (ISC1) INCREMENT CONNECT TO J2-34 TO INCREMENT ISC1 ENGINE SPEED
J2-25 INPUT ENGINE SPEED (ISC1) DECREMENT CONNECT TO J2-34 TO DECREMENT ISC1 ENGINE SPEEDJ2-26J2-27J2-28 INPUT COOLANT LEVEL SENSOR COOLANT LEVEL SENSOR (PIN B)J2-29J2-30J2-31J2-32 INPUT COOLANT LEVEL RETURN RETURN OF COOLANT LEVEL SENSOR (PIN A)
J2-33 INPUTSTARTER LOCKOUT RETURN SIGNAL RETURN FOR COIL OF STARTER LOCKOUT RELAY
J2-34 INPUT SWITCH RETURN SWITCH RETURNJ2-35J2-36J2-37 OUTPUT J1939 (SHIELD) J1939 DATA LINKJ2-38J2-39 INPUT KEYSWITCH INPUT PROVIDE 24V RUN SIGNAL TO RUN ENGINE
J2-40 OUTPUT INTAKE AIR HEATER RELAY SIGNAL POWER TO INTAKE AIR HEATER RELAY COILJ2-41
J2-42 INPUT DUAL OUTPUT A + B, COIL RETURNRETURN FOR COIL OF INTAKE AIR HEATER RLY. AND ENGINE FAULT RLY.
J2-43 OUTPUT STOP LAMP PORT PROVIDES GROUND TO LAMPJ2-44 OUTPUT DIAGNOSTIC LAMP PORT PROVIDES GROUND TO LAMPJ2-45J2-46 OUTPUT J1939 (+) J1939 DATA LINK
J2-47 OUTPUT J1939 (-) J1939 DATA LINK
J2-48 OUTPUTSTARTER LOCKOUT RELAY OUTPUT
POWER TO STARTER LOCKOUT RELAY AT ENGINE SPEED OF 500 RPM
J2-49 OUTPUT ENGINE FAULT SIGNALPROVIDES 24V POWER WITH "GOOD" CONDITION, OPEN ON FAULT
J2-50 OUTPUTWAIT TO START LAMP (INTAKE HEATER)
PORT PROVIDES GROUND TO LAMP WHEN INTAKE HEATER IS ON
OEM Power Connector - J3 - 4 PinPin SIGNAL DescriptionJ3-1 OUTPUT BATTERY (-)J3-2 OUTPUT BATTERY (-)J3-3 INPUT BATTERY (+) - 30 AMP FUSEDJ3-4 INPUT BATTERY (+) - 30 AMP FUSED
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