Elba Beton-Center EBC en 10-2014

7/24/2019 Elba Beton-Center EBC en 10-2014

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Plants

Elba Beton-Center EBCStationary concrete mixing plants

With productive capacity of 30200 m3/h


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Factories

Subsidiaries

Regions with sales partner

Ammann Group WorldwideNine own production locations and over 100 agencies and sales partners

Intelligent compaction

An innovative amily firm

Ammann is a leading global supplier of mixing plants, machines and services to the construction industry, with core

expertise in road building. Our strengths are the forthcoming approach of a family firm that has been operating

for many years, coupled with our strong and well - established international presence. Ever since 1869 we have

been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as

competitive as they are dependable.

True to our motto Productivity Partnership for a Lifetime we gear our activities totally to the needs and

requirements of our clients across the globe. We are aware that plants and machines which prove their merits day

after day under tough operating conditions are the only way to give our clients the critical competitive edge that

they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts,

together with support throughout the entire lifetimes of the plants and machines that we offer.

Ammann: One brand grown over years

WIBAU

Langenthal CH

Headquarters

Gravata BR

Shanghai CNVerona IT

Hennef DE

Ettlingen DE

Alfeld DE

Nov Msto CZ

Ahmedabad IN


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Rammers Vibratory plates Rollers Road pavers

Control systemsAsphalt mixing plants Concrete mixing plants Customer Service

Ammann manufactures mixing plants, compactors and pavers at nine of its own produc-tion locations. Over 100 agencies and sales partners work directly for our customersthroughout the world. Expert round - the - clock service and a high - quality spare partsservice are guaranteed.

Compaction

A complete line of state of the art Ammann compaction

products is manufactured at two dedicated production sites.

From 62 kg Rammers up to 25 000 kg Vibrating Rollers, from

Attachment Compactors to Intelligent Compaction Systems

with experts for all compaction applications Ammannensures maximal customers benefit. The global network of

distribution companies and distribution partners ensures the

utmost support of our customers everywhere, at any time.

Road pavers

Our Paver family consists of seven base machine types.

Within a weight range of 1 to 15 t, these pavers offer

paving widths from below 1 metre up to 6,5 metres.

You will find the right paver to meet even the most

demanding job requirements from footpaths, cycle tracksand rural roads over to parking lots, municipal, urban and

main roads as well as resurfacing work.

Asphalt mixing plants

Ammann is the only manufacturer of asphalt mixing

plants to develop and produce all the system components

( including controls, screens, dryers, burners, mixers and

filters ) in-house on the basis of an integrated concept.

This enables us to offer our customers an optimised

complete solution, with all elements of the plant

ideally coordinated from process analysis and design

of the system components through to controls for all

components of the plant. Well over 4000 Ammann asphalt

mixing plants are in operation every day under tough

conditions a figure that speaks for itself.

Concrete mixing plants

Ammann Elba holds a leading position as a manufacturer

of both modern concrete compulsory mixers and com-

plete mixing plants offering reliable and economic plant

solutions for the production of high quality concrete.

Ammann Elba offers a wide range of mixing plants cover-

ing all major sizes in mobile and stationary applications.

Planetary counter-current mixers, modules for the produc-

tion of precast concrete and linear storage bins compli-

ment the product range.


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Ready-mix concrete mixing plants o the EBC series

Quality concrete production reliable and economical

Benefitsata

glance

Modularplan

tconcept

Skiphoistw

ithproventwin

cabletechnolo

gy

Suitablefor

globalusetha

nksto

transport-optim

isedmixingpla

ntmodules

Optional:par

tialgalvanisatio

npossible

Plantswitha

skiphoistdon

ot

requireaf

eedingpit

Productiono

utputratesfrom30to

200m3/h

Versatile in use

Ready-mix concrete is produced centrally in stationary

concrete mixing plants and then transported in ready-mixed

concrete trucks to the construction site.

The production of ready-mix concrete is regulated by Euro-

pean standard EN 206.

Clever modular principle

The plant components of the ECB series are designed on

the basis of a well-thought-out modular principle state-

of-the-art designs that adapt flexibly to the users specific

requirements. Easy and therefore cost-effective transporta-

tion played a pivotal role in the development of the design.

An Elba single-shaft compulsory mixer of the EMS series or a

twin-shaft compulsory mixer of the EMDW series is ready-

mounted to the generously dimensioned mixer platform.

The drive for the skip and the weighing modules for cement

and water are designed as a single transport and assemblyunit. These components are pre-assembled at the factory.

The insulation of the complete plant and the bins of linear

batcher plants ensures the best possible protection against

climatic influences.

Typical installation of ready-mix concrete.


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Bridge construction

Beton-Center EBC rom Elba have become the epitome o

perormance and reliability. They achieve the best environmentally

riendly, low-maintenance and low-wear perormance day by day.

Port construction Tunnel construction

Concrete roundabout Concrete foundations Port construction

Road construction Dam construction Structural engineering


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Elba Beton-Center EBC 30 60

The concrete mixing plant or small to medium-sized applications

Benefitsata

glance

Largemainte

nanceplatform

s

Skiphoistw

ithproventwin

cabletechnolo

gy

180vehicle

accessbenea

ththeplant,

noobstructive

supports

Nofeedingp

itrequired

Transport-op

timisedmixing

plantforglob

al

transportin

20-footconta

inerdimensions

Partlygalvan

izingstandardinEBC6

0

A range o options

Which type of aggregate storage is required? Choose from

pocket star, star batchers or linear batchers depending on

your requirements and the available space. The EBC B 60 has

belt-conveyed feeding with a storage silo to guarantee high

hourly output rates.

Equipped with an Elba single-shaft compulsory mixer of theEMS series for 0,5 m to 1 m of compacted fresh concrete.

The EBC 30 has container-compatible dimensions to reduce

the cost of transport.

The compact mixing tower of the EBC 30. The water weigher and

additive weigher are situated directly next to the cement weigher.

Insulated housing components make it possible to operate the EBC D 60

in winter. Small vehicles can also be loaded thanks to a pivoting hopper.

Every construction materials yard should have an EBC T 30.

It is especially suitable or small quantities o concrete or

customers who collect.


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The skip on the EBC T 30 also features twin

cable technology for greater safety.

Safety installations protect access

to the skip area.

The EBC D 60 just before completion.

Operating the EBC is simple and safe.

The command room is within view.

The EBC T 30 is equipped as standard

with a cement weigher with two inlets. Addi-

tional inlets are available as optional extras.

The additive weigher is wear and

maintenance-free. This is made possible by

direct discharge into the mixer.

The EBC T 30 is also known as a concrete filling station and par ticularly suitable for self-collectors who only need small quantities of concrete.


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+10000

+4960

2400

4870

1870

2400

600

370

3500 3500 3500 3500 3600 11200

28800

1750

3300

2400

2240

523014300

11200

1750

3100

+4960+4960

+8300

880 880

2240

3300

X

X

11200

17501160

7000

+10000

Typ RSA15: 1350015000Typ RS/M12: 105001200013500

224002490027400

100001250015000

+4960

2400

EBC T 30

Plant with

pocket bins

EBC D 30Linear bins

with skip hoist

EBC S 30Star system

with scraper

EBC 3060 Different plant typesDepending on the available space

and type o aggregate storage


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4570

2400

300

1870

370

3500 3500 3500 3500 2170

31480

7360 7950

+10950

+4900

2500

4770

2400

500

1870

370

24 >> 48950 (17 >> 58550)

(17 >> 32300)

24 >> 227003500 3500 3500 3500 4300

+11350

7950

2500

+4900

24

4200

3650 6880 7950

+4900

2500

Typ RSA50: 1750020000 22500

Typ RS/M20: 135001500016500

7450

150001750020000 6880 7950

298303233034830

+10950

+4900

2500

+7695

EBC T 60

Plant with

pocket bins

EBC S 60Star system

with scraper

EBC B 60

Linear binswith belt-conveyed

eeding

EBC D 60Linear bins

with skip hoist


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Elba Beton-Center EBC 105110

With an Elba single-shaf compulsory mixer

Benefitsata

glance

Generouslyd

imensionedmi

xingplatform

Plantvariant

swithaskipho

istdonotrequ

irea

feedingpit

Anoptional

dedustingsys

temsignificant

ly

reducesdustd

evelopment

Optionalfeed

ofadditivesa

ndspecial

products

Partlygalvanizings

tandard

Optionalstee

lframemount

ingsystemwithno

needforfound

ations

The EBC 105110 series is equipped with the Elba single-

shaft compulsory mixer of the EMS series of 2 m, 2,25 m

and 2,5 m compacted fresh concrete.

Linear bins with skip hoist

In addition to all the other advantages of the EBC plants,

the EBC D has another trump up its sleeve: short set-up timesthanks to Elbas modular technology. The linear bins configu-

ration options enable flexible material storage.

Linear bins with

belt-conveyed eeding

Which type of aggregate storage is required? Star system,

linear bins and elevated silo are available depending on

requirements and spatial conditions. Belt-conveyed

feeding with a storage hopper guarantees the high hourly

output rates of the EBC B.

Star system with scraper

The star system with scraper features a large aggregate stor-

age facility. Irregularities occurring during the material feed

are rectified with no negative impact on the concrete pro-

duction process. Ground-mounted batching does not need a

feeding pit ensuring maximum utilisation of the overall and

active storage facilities.

EBC D 105 with an RD 32-140 / 4 linear bins.

Our tip or you: equip your

Elba single-shaf compulsory mixer

with EWP wear protection to extend

the service lie o your plant.


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The EBC D 105 is a classic concrete mixing plant with a linear bins and

skip hoist, erected without foundations.

Classic arrangement: EBC S 105 as a star system

with a retrofitted RSA 70.

The modular design of the EBC D 105 allows a compact arrangement of the cement silos close to the mixing plant.


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500

29305

610

21

80

1000

3500 3500 3500 3500 4500 7200

+12400

+5300

2800

(17 >> 35000)

24 >> 24800

24 = 50500 (17 = 60700)

5410

2930

300

2180

1000

3500 3500 3500 3500 2500 7675 7200

31375

2800

+5300

+12150

7600

150001750020000

ca. 297503225034750

7565 7200

Typ RSA 50/70: 175002000022500

2800

+7830

+5300

+12150

EBC SStar system

with scraper

EBC DLinear bins

with skip hoist

EBC B

Linear binswith belt-conveyed

eeding

EBC 105-110 Different plant typesDepending on the available space

and type o aggregate storage


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It is also possible to enclose not only the mixing plant but also

the entire linear bins in housing as an option.

The plant has a semi-mobile design for optimum installation

on a steel frame.

The mixers discharge hopper can be extended if required,

for instance to discharge batches into trucks or car trailers.

The EBC D 105 is fed by cement screw conveyors running from the

cement silos to the cement weigher situated directly above the mixer.

Safety first: all Elba concrete mixing plants are equipped

with safety switches.

View of the linear bins discharge flaps.


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Elba Beton-Center EBC 105200 DW

With an Elba EMDW twin-shaf compulsory mixer

Benefitsata

glance

Generouslyd

imensionedmi

xingplatform

Plantvariant

swithaskipho

istdonotrequ

ire

afeedingpit

Anoptional

dedustingsys

temsignificant

ly

reducesdustd

evelopment

Optionalfeed

ofadditivesa

ndspecial

products

Partialgalvanisatio

noption

Optionalstee

lframemount

ingsystemwith

noneedforfo

undations

EBC D

Regardless of the type of aggregate feed from weighing

belt to Elba mixer: we have the right solution. Our tried and

tested aggregate skip solution is ideal for plant sizes EBC

D 105 to EBC D 140. The skips twin cable drive contributes

towards a longer service life and greater safety.

EBC B

The aggregate feed for EBC B 105 to EBC B 200 mixing

plants can also occur via belt conveyor depending on

your requirements and spatial conditions. The integrated

aggregate hopper increases the capacity of the system when

producing standard concrete.

The EBC B 130 has a high output rate of 152 m/h.


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The EBC D 180 DW just before commissioning.

Elba concrete mixing plants can be enclosed in housing as an

optional extra, like this EBC B 130 DW.

The EBC D 130 DW with mixer dedusting plant

(prior to enclosure in housing).


16/20

5610

2930

2180

1000

500

(17 >> 35000)

24 >> 25200

24 >> 52700 (17>> 63700)

3500 3500 3500 3500 5500 8000

242400

+5460

+12400

5610

2930

2180

1000

500

3500 3500 3500 3500 6360

33460

5100 8000

2400

+12400

+5460

EBC B

Linear bins

with belt-conveyedeeding

The EBC 105200 DW eatures two pre-installed transport

units the mixing and weighing platorm and is thereoreparticularly suitable or global transport.

EBC D

Linear bins

with skip hoist

EBC 105200 DW Variable plant variantsFor linear arrangement


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A total of four motorised cleaning jets ensure

the mixer looks as good as new at the end of

the working day.

On the left in the photo: water is distributed

over the entire width of the mixer.

The half-shelf on the shaft sealing enables

quick and easy maintenance. It is no longer

necessary to remove the gear system and

motor.

EWP Elba wear protection is a complete

set consisting of highly wear-resistant

polyurethane. It is designed to fit exactly,

for instance on the mixer shaft and paddles,

discharge hopper and aggregate skip.

The mixer is equipped as standard with

a central mixer lubrication system.

The Elba mixer is equipped with every

required safety switch and meets the

current machine directive.

Local mixer operation facilitates cleaning

and maintenance work.

The mixer wearing parts consists entirely of

screwless elements. Only the two last rows

are screwed into place. The big advantage:

better utilisation of wear material.

Mixer viewing window: a safety end switch

ensures visual control when the mixer

cleaning system is switched on.

The twin-shaft compulsory mixer features

two synchronised motors and two gear

systems connected by toothed belts with

protection against damage.


18/20

Lowerable mixer discharge funnel clad

with EWP wear protection. On the left

in the photo: steel frame with integrated

cable duct.

Quality control via camera system:

mounted to a pneumatically operated

camera shaft directly on the mixer.

Generously dimensioned maintenance doors

facilitate maintenance and cleaning work.

The mixer and cement weigher are

connected via an aeration hose.

The self-contained system ensures the

required pressure compensation.

The EBC D 130 on concrete foundations.

The plant can also be supplied on steel

frame foundations as an optional extra.

The central dedusting filter has a separate

maintenance platform.


19/20

EBC T EBC S EBC D EBC B

Plant type / / /

Max. compacted fresh concrete / m/ h / m/ h / m/ h m/ h

Mixer volume / l / l / l l

Active aggregate stock ca. / m ca. / m ca. m ca. m

Total aggregate stock ca. / m ca. / m

Max. number of components /

Max. number of cements / / /

Connection power

With generator set | Simultaneous factor / kVA / kVA / kVA kVA

Connection power

Main connection with cement srew conveyor

Simultaneous factor ,

/ kW / kW / kW kW

The concrete output depends on several parameters and has to be calculated invidually for every case of application. The figures are based on a discharging on dump trucks. The exact electrical connection data are to be determined in accordance with the real plant lay-out including accessories and plant extensions. Without scraper. Inclined belt with kW accepted.

EBC S EBC D EBC B

Plant type

Max. compacted fresh concrete / m/ h m/ h / m/ h m/ h / m/ h m/ h

Mixer volume / l l / l l / l l

Active aggreg ate stock ca. m ca. m m m m m

Total aggregate stock ca. m ca. m

Max. number of components

Max. number of cements

Connection power

With generator set | Simultaneous factor / kVA kVA / kVA kVA / kVA kVA

Connection power

Main connection with cement srew conveyor

Simultaneous factor ,

/ kW kW / kW kW / kW kW

The concrete output depends on several parameters and has to be calculated invidually for every case of application. The figures are based on a discharging on dump trucks. The exact electrical connection data are to be determined in accordance with the real plant lay-out including accessories and plant extensions. Without scraper. Inclined belt with kW accepted.

EBC D EBC B

Plant type DW / / DW DW / / DW // DW

Max. compacted fresh concrete / m/ h / / m/ h / m/ h / / m/ h / / m/ h

Mixer volume / l / / l / l / / l / / l

Active aggregate stock m / /

m m

/ /

m m

Max. number of components / / / /

Max. number of cements

Connection power

With generator set | Simultaneous factor / kVA / / kVA / kVA

/ /

kVA

/ /

kVA

Connection power

Main connection with cement srew conveyorSimultaneous factor ,

/ kW / / kW / kW / / kW / / kW

The concrete output depends on several parameters and has to be calculated invidually for every case of application. The figures are based on a discharging on dump trucks. The exact electrical connection data are to be determined in accordance with the real plant lay-out including accessories and plant extensions. Inclined belt with kW accepted.

Elba Beton-Center EBC | Stationary concrete mixing plants


Elba Beton-Center EBC 105200 DW



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Australia: Ammann Australia Pty. Ltd. | Narangba 4504

Austria: Ammann Austria GmbH | 4114 Neuhaus

Brazil: Ammann do Brasil | CEP: 94180-452 Gravata/RS

Bulgaria: Ammann Bulgaria | 1700 Sofia

China: Ammann Construction Machinery Shanghai Co. Ltd. |

Shanghai 201700

Czech Republic: Ammann Czech Republic a.s. |

54901 Nov Msto nad Metuj

Ammann Asphalt GmbH | 60200 Brno

France: Ammann France SAS | 94046 Crteil/Cedex

Germany: Ammann Asphalt GmbH | 31061 Alfeld (Leine)

Ammann Verdichtung GmbH | 53773 Hennef

Ammann Elba Beton GmbH | 76275 Ettlingen

India: Ammann Apollo India Private Ltd. | Ahmedabad 380 009

Indonesia: Ammann South East Asia | Jakarta 11530

Italy: Ammann Italy S.p.A. | 37012 Bussolengo

Kazakhstan: Ammann Kazakhstan LLP | Almaty 050051

Netherlands: Ammann Benelux B.V. | 7730 SK Ommen

Poland: Ammann Polska sp.z.o.o. | 02-230 Warszawa

Romania: Ammann Group Romania S.R.L. | 077125 Magurele

Russia: Ammann Russia o.o.o. | 127 473 Moscow

Singapore: Ammann Singapore Pte. Ltd. | 307591 Singapore

Spain: Ammann Iberia S L | Madrid

South Africa: Ammann Construction Machinery South Africa |

Benoni 1500

Sweden: Ammann Scandinavia | 211 20 Malm

Switzerland: Ammann Switzerland Ltd. | 4901 Langenthal

Avesco AG | 4901 Langenthal

Turkey: Ammann Teknomak A.S. | Ankara 06370

Ukraine: OOO Ammann Ukraine | 03150 Kiev

United Arab Emirates: Ammann NME FZE | Dubai

United Kingdom: Ammann UK Ltd. | Warwickshire CV37 0TY

USA: Ammann America Inc. | Ponte Vedra | F lorida 32082

Detailed information can be found at: www.ammann-group.com

Elba Beton-Center EBC en 10-2014

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