ECS Design Project Presentation

OPTIMIZED DYNAMIC OUTDOOR/INDOOR

ARCHERY EMULATION TRAINING SYSTEM

Team Members:

Waldo, Guillermo;

Alvarado, Luigi;

Gonzalez, Jose

Collaborator: William Purpura;

Advisor: PhD. Nina Robson

May 10, 2016

California State University, Fullerton

Department of Mechanical Engineering

TABLE OF CONTENTS

1. INTRODUCTION & MISSION STATEMENT

2. REQUIREMENTS & DESIGN SPECIFICATIONS

3. EVOLUTION OF EMULATION STAND DESIGN

4. PROJECT SCHEDULE

5. PRINCIPAL DESIGN REQUIREMENTS

6. ESTIMATED PRODUCTION COST ANALYSIS

7. RESULTS AND DISCUSSION

8. DESIGN VALIDATION

INTRODUCTION & MISSION STATEMENT

Last year’s team Mission Statement:

• To simulate a long shooting distance (up 90 M) within indoor range space

(18M) to validate emulation methodology & algorithms with proof of concept

• Designed a model that could emulate different ranges based on an algorithm.

This Years Mission Statement (produceability & affordability):

• Design shippable, transportable, lower weight/cost & easily assembled stand

that addresses identified issues with last years final prototypes

REQUIREMENTS

& DESIGN SPECIFICATIONS

Requirements (Carried over from pervious year):

• Emulate 18-90m shooting distances

• Collapsible & Portable

• Utilized scaled emulation target faces

Design Specifications/goals:

• Manufacturability: Cost-Effective, simple design, easy to maintain.

• Affordability: Competitive sale price, minimum storage space & weight.

• Transportability: Fit to standard shipping, resistant packaging, and lightweight.

• User-Friendly: Easy of setup and, easy to move around, simple to repair.

• Operational Safety: Minimize hazards, maximize structure factor of safety.

First team goal: prove concept, our goal: make cost effective

X

122 cm

50 M at 18 M

122 cm

60 M at 18 M

X

X

122 cm

70 M at 18 M

EVOLUTION OF EMULATION STAND DESIGN

• Design approach evolved from original stand R&D efforts to increasingly higher fidelity deign solutions over two team life span

Design evolution critical to developing optimized design solution

Team 1 Phase 2014-2015

Team 2Phase 2015-2016 Team 1 interim Phase summer 2015

PROJECT SCHEDULE

2015

2016

All key schedule milestones were met

PRINCIPAL DESIGN REQUIREMENTS

Top Case:

• Shelving units with two pulleys on top shelf

Target Cage:

• Cage frame developed from shelving units

• Maintains stability during operation by 8 wheels

on each corner guided by the main frame corner

columns

Bottom Cage:

• Four wheels mounted at the bottom of the cage

for mobility

• Particle board where Target Cage sits

Motor:

• Winch motor used along with pulleys to drive

target cage position

Design & Analysis performed utilizing SolidWorks

CRITICAL ANALYSIS AREA

• Buckling of support stands

• Tipping Angle of fully erected stand

• Deflection (Induced by Tension of

Target Cage) resulting in biding &

resulting destruction by winch

• Ability to fit into max UPS& FedEx

shipping limits: Weight: 150 lbs (70 kg).Packages: 165 inches (length and girth combined)Packages: 108 inches in length.

• Use of SolidWorks Key to success

Failure to solve any key issue would have doomed design

ESTIMATED PRODUCTION COST ANALYSIS

0

1000

2000

3000

4000

5000

6000

0 50 100 150 200 250

Tota

l Pro

duct

ion

Cost

in

($)

Units

Production Savings USD for Bulk Quantities

Means In Stock Stock/Make Online Online/Make

Abbrv S SM O OM

$$$ / Category $167.74 $13.21 $399.43 $30.00

Qty Total 118 8 12 1

% Qty Total 84.89% 5.76% 8.63% 0.72%

% Price Total 27.48% 2.16% 65.44% 4.92%

Relative Percentages

MLB 13:43 Fri April 06, 2016

Lv Part Name UPC/ SKU Description Weight Means Qty Weight Price Savings

Lbs

O Archery Stand Emulator Product 1 366.9 $854.18 $-

Retail $

1 Stand Mount 132 163.3 $351.59 $351.59

2 Uprights 7 ft P7 Vertical Mount support 3.03 S 8 24.24 41.36 41.36

2 2x Rivet Beam 18 in DR18 Bracket Short Sides 1.29 S 20 25.8 25.2 25.2

2 2x Rivet Beam 60 in DR60 Bracket Long Front/Back 4.32 S 8 34.56 42.32 42.32

2 Particle Board PB6018 Shelf Surface 60*18in 8.19 SM 3 24.57 19.29 19.29

2 Mobile Base MB6024* Base Support with Caster 35.00 S 1 35 78.52 78.52

2 5990K138 Winch 13.80 S 1 13.8 50 50

2 Pulley 2.21577E+11 Pulley for target 1.00 O 2 2 21.6 21.6

Guide Pulley PVC pipe for Winch guide 2.02 S 1 2.02 5.95 5.95

2 Screws for Pulley Screws Pulley 0.02 S 4 0.08 0.48 0.48

Nuts Pulley Nuts for Pulley 0.02 S 8 0.16

2 Guide Casters Vertical Run Casters 0.02 S 4 0.08 10.08 10.08

2 Unite Bracket To unite Stand-units 0.01 S 2 0.02 1 1

2 Bolts Assembly For Shelve Boards 0.02 S 12 0.24

2 Nuts Assemb For Shelve Boards 0.01 S 12 0.12

2 Split Lock Washer For Shelve Boards 0.01 S 12 0.06

22 Washer Assem For Shelve Boards 0.02 S 24 0.48

2 Zip Ties 748726 To hold Rivet Beams 0.01 S 1 0.01 19.97 19.97

2 3/8 Round Dowel 216112 Shim Boards (Vary size) 0.01 S 9 0.09 35.82 35.82

1 Cage Mount 49 202.6 $496.64 $496.64

2 Uprights 56 in P5* Vertical Mount support 2.28 S 4 9.12 14.84 14.84

2 Rivet Beam 54 DR60* Bracket Long Front/Back 3.90 S 3 11.7 15.87 15.87

2 Rivet Beam 14.64 in DR15* Bracket Short Sides 1.06 S 4 4.24 4.4 4.4

Window Spring PL 14624  Target Stability Assist 0.03 O 8 0.24 3.2 3.2

2 FairLead W116 Guidng system for winch 1.00 O 1 1 20 20

2 Foam Taget Holder 66.08 OM 1 66.08 30 30

2 Target AR-152XF Actual Target 75.00 O 1 75 368.226 368.226

2 Bolts For cage rivet beams 0.04 S 4 0.16 0.8 0.8

2 Nuts For cage rivet beams 0.01 S 8 0.04 0.64 0.64

2 Washers For cage rivet beams 0.00 S 8 0.0008 0.8 0.8

3 Steel Plate Base Rnfcmt Support 5.00 SM 5 25 33.9 33.9

3 Lumber Support 845000 2"x"4x6' 5.00 S 2 10 3.96 3.96

Accessories 1 1.0 $5.95 $5.95

1 Rubber Mallet DBM-15 To rivet shelves in place 1.00 S 1 1 5.95 5.95

1 Cord Motor to Motor 0.50 S

1 Extension Cord Motor to Wall 2.90 S

Dynamic Archery Stand Emulator

Bill of Materials

Cost goals met: reduced cost by 60% over last design

RESULTS & DISCUSSION

Design Objectives:

• Manufacturability: Design was composed of off

the shelve components. Final design dimensions

fit standard shelving unit dimensions.

• Affordability: Cost was reduced by %60. Weight

was reduced to 150lbs (w/out target foam)

• Transportability: Final Dimensions: Assembled:

5’x2’x14’; Disassembled: 8”x27”x14”, Weight: just

under 150lbs

• User-Friendly: Shelving units: Easy to

Assemble/Disassemble and light weight, No

special tooling to build stand; Simple to

• Operational Safety: Overall Structure: Strong and

Stable

Ultimate goal: Design for produceability & affordability

2016 SENIOR ARCHERY DESIGN VALIDATION

Digital design replicated with 100% in working prototype.