DVC6000 Digital Valve Controllers Quick-Start Guide

8/16/2019 DVC6000 Digital Valve Controllers Quick-Start Guide

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Using This Guide

Installation

Basic Setup and Calibration

Specifications and Related Documents

Loop Schematics and Nameplates

DVC6000 Digital Valve ControllersQuick-Start Guide

D102762X012

December 2009

Fisher FIELDVUE DVC6000Digital Valve Controllers

Note: This guide applies to DVC6010,

DVC6020, and DVC6030 digital valve controllers:

Instrument Level HC, AD, PD AC

Device Type 03 07

Device Revision 2 2

Hardware Revision 1 1

Firmware Revision 7, 9 7 & 9

DD Revision 1, 2 1

For details see page 1-1

NoteThis guide provides installation and initialsetup and calibration information for

DVC6000 digital valve controllers. Foradditional information, refer to the DVC6000digital valve controllers instruction manual(D102794X012), available from yourEmerson Process Management sales office,or from our website at www.FIELDVUE.com.

The DVC6000 digital valve controller instruction manual(D102794X012) can be found at www.FIELDVUE.comhttp://www.documentation.emersonprocess.com/groups/public/documents/instruction_manuals/d102794x012.pdf

Refer to Related Documents on page 4-6 for other documents containinginformation related to DVC6000 digital valve controllers

www.Fisher.com

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DVC6000 Digital Valve Controllers

i

Fast-Key Sequence for Instrument Level HC, AD, PD, and ODV

Function/VariableFast-KeySequence

Coord-inates(1)


Coord-inates(1)

Actuator Style 1-2-6-4 4-D Edit Feedback Connection 1-2-6-5 4-D

Alert Conditions 2-1 2-E End Point Control Enable(3) 1-2-2-2-5-1 6-C

Alert Record Full Enable 1-2-3-6-2 8-F Failure Group Enable 1-2-3-6-5-1 10-G1-2-3-7-2 1-2-3-7-5-1

Alert Record Not Empty Alert Enable1-2-3-6-1

8-FFirmware Revision 3-7-6 4-H

1-2-3-7-1 Flash ROM Shutdown 1-2-3-1-3-5 11-C

Analog Input 3-1 2-F Hardware Revision 3-7-7 4-I

Analog Input Calibration 1-3-2-3 4-EHART Tag

1-2-5-1-1 6-F

Analog Input Range Hi 1-2-5-3-1 6-H 3-7-1 4-H

Analog Input Range Lo 1-2-5-3-2 6-H HART Universal Revision 3-7-9 4-H

Analog Input Units 1-2-5-2-3 6-G Input Characterization 1-2-2-3 4-C

Auto Travel Calibration 1-3-1-1 4-EInstrument Date and Time

1-2-4-1-2 8-G

Autocalibration in Progress Enable 1-2-4-2-2 8-H 1-2-5-8 5-F

Auxiliary Input3-6-1 5-G Instrument Level 3-7-8 4-H

1-2-3-3-2-2 10-DInstrument Mode

Hot Key-1 1-A

Auxiliary Terminal Alert Enable 1-2-3-3-2-1 10-D 1-2-1-1 4-B

Auxiliary Terminal Mode 1-2-3-3-2-3 10-D Instrument Serial Number 1-2-5-1-6 6-F1-2-5-7 5-F Instrument Time Invalid Enable 1-2-4-1-1 8-G

Burst Command 1-2-1-4-2 5-AIntegral Dead Zone

1-2-4-4-4 8-I

Burst Enable 1-2-1-4-1 5-A 1-2-2-1-2-1 9-A

Calibration in Progress Enab 1-2-4-2-1 8-HIntegral Limit

1-2-4-4-3 8-I

Calibration Location 1-2-5-9-2 6-H 1-2-2-1-2-2 9-B

Clear Record1-2-3-6-4

8-GIntegrator Saturated Hi Enable 1-2-4-4-1 8-I

1-2-3-7-4 Integrator Saturated Lo Enable 1-2-4-4-2 8-I

Command 3 (Trending) Pressure1-2-1-4-3 5-A Lag Time(5) 1-2-2-5-3 6-C

Hot Key-2 1-A Last Calibration Status 1-2-5-9-1 6-H

Control Mode 1-2-1-2 4-B Lead/Lag(3) 1-2-2-5-3 6-C

Critical NVM Shutdown 1-2-3-1-3-4 11-C Loop Current Validation(6) 1-2-3-3-3-9 9-E

Cycle Count1-2-3-5-1-2 10-F Low Power Write(6) 1-2-3-1-3-2 11-B

3-6-5 4-H Manual Travel Calibration 1-3-1-2 4-E

Cycle Count Alert Enable 1-2-3-5-1-1 10-F

Manufacturer

3-7-3 4-H

Cycle Count Alert Point 1-2-3-5-1-3 10-F 1-2-6-1 4-D

Date 1-2-5-1-4 6-F Maximum Supply Pressure 1-2-5-6 5-F

Dead Band (Cycle Count / Travel Accum) 1-2-3-5-2-1 10-F Message 1-2-5-1-2 6-F

Define Custom Characteristic 1-2-2-4 4-CMiscellaneous Group Enable

1-2-3-6-5-310-G

Descriptor 1-2-5-1-3 6-F 1-2-3-7-5-3

Device Description Information 3-8 2-G Model 3-7-4 4-H

Device ID 3-7-2 4-H Multi-Drop Alert Enable 1-2-4-3-2 8-H

Device Revision 3-7-5 4-H No Free Time Shutdown 1-2-3-1-3-6 11-C

Diagnostic Data Available Enable 1-2-4-2-4 8-H Non-Critical NVM Alert Enable 1-2-3-1-3-3 11-B

Diagnostic in Progress Enable 1-2-4-2-3 8-HNumber of Power Ups

2-3-4 4-F

Display Record1-2-3-6-3

8-F3-6-9 5-H

1-2-3-7-3 Offline/Failed Alert Enable 1-2-3-1-3-1 11-B

Drive Current Shutdown 1-2-3-1-1 9-D Partial Stroke Test 2-5 2-F

Drive Signal3-4 2-F Partial Stroke Test Enable(3) 1-2-7-1 3-D

1-2-3-1-2-2 10-C Partial Stroke Test Pressure Limit(3) 1-2-3-6-1 8-FDrive Signal Alert Enable 1-2-3-1-2-1 10-C Partial Stroke Test Start Point(3) 1-2-2-2-5-2 8-C

NOTE: Italicized Fast-Key Sequence indicates fast-key sequence is only applicable for instrument level ODV.1. Coordinates are to help locate the item on the foldout menu tree.3. Instrument level ODV only.5. Instrument level HC, AD, and PD only.6. Firmware 9 only.

continued on facing page

Unfold this sheet to see the Field Communicator Menu Treefor Instrument Level HC, AD, PD, and ODV


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ii

Online1 Configure / Setup2 Device Diagnostics3 Device Variables

Calibrate1 Travel Calibration2 Sensor Calibration3 Relay Adjust4 Restore Factory4 Settings

Alerts1 Electronics Alerts2 Sensor Alerts3 Environment Alerts4 Travel Alerts5 Travel History Alerts6 SIS Alerts6 Alert Record

Device Information1 HART Tag

2 Device ID3 Manufacturer 4 Model5 Device Rev6 Firmware Rev7 Hardware Rev8 Inst Level9 HART Univ Rev

Variables1 Aux Input2 Temperature3 Temp Max4 Temp Min5 Cycle Count6 Tvl Accum7 Raw Tvl Input

8 Run Time9 Num of Power Ups

Configure / Setup1 Basic Setup2 Detailed Setup3 Calibrate

Instrument1 General2 Units3 Analog Input Range4 Relay Type5 Zero Pwr Cond6 Max Supply Press7 Aux Term Mode8 Inst Date and Time9 Calib Status and Loc

Basic Setup1 Setup Wizard2 Performance Tuner 2 Stabilize/Optimize

Hot Key1 Instrument Mode

2 Control Mode3 Protection4 Stabilize/Optimize

HART Applications1 Offline2 Online3 Utility4 HART Diagnostics

Response Control1 Tuning2 Tvl/Press Control3 Input Char 4 Define Cust Char 5 Dynamic Response

Notes:

1-1-1 indicates fast-key sequence to reach menu

This menu is available by pressing the leftarrow key from the previous menu.

Not available in instrument level HC.

Instrument level ODV only.

Instrument level HC only.

Instrument level HC, AD, and PD only.

Fast key sequence for Alert Record with instrument level ODV is 1-2-3-7.

This menu item reads Power Starvation Alrt Enab in firmware 7.

Only available in firmware 9.

1-1

Burst Mode1 Burst Enable2 Burst Command

3 Cmd 3(Trending)Press

1

Valve & Actuator1 Manufacturer 2 Valve Serial Num3 Valve Style4 Actuator Style5 Tvl Sensor Motion6 Edit Feedback

Connection

Tuning1 Travel Tuning2 Integral Settings3 Pressure Tuning

Travel Calibration1 AutoTvl Calib2 Man Tvl Calib

Pressures1 Pressure A2 Pressure B3 Pressure Diff 4 Supply Press

1

Field Communicator Menu Tree forInstrument Level HC, AD, PD, and ODV

Device Diagnostics1 Alert Conditions2 Status3 Device Record4 Stroke Valve5 Partial Stroke Test

Device Variables1 Analog In2 Tvl Set Pt3 Travel4 Drive Signal5 Pressures6 Variables7 Device Information8 DD Information

Detailed Setup1 Mode and Protection2 Response Control3 Alerts4 Status5 Instrument6 Valve & Actuator 7 SIS/Partial Stroke

1

Sensor Calibration1 Press Sensors2 Tvl Sensor Adjust3 Analog In Calib

1-2-1

1-2

Tvl/Press Control1 Tvl/Press Select2 Tvl/Press Cutoffs3 Travel Limits4 Pressure Control5 End Pt Press Control

Dynamic Response1 SP Rate Open2 SP Rate Close3 Lag Time3 Lead/Lag

1-2-4

1-2-1-4

1-2-5

1-2-6

1-3

1-3-1

1-3-2

3

2

3-5

3-6

1 2 3 4 5 6

2

3

3

4

5

5

2

3

Device Record1 Temp Max2 Temp Min3 Run Time4 Num of Power Ups

2-3

Partial Stroke1 PST Enable2 PST Vars View/Edit

1-2-7

3

Mode and Protection1 Instrument Mode2 Control Mode3 Restart Ctrl Mode4 Burst Mode5 Protection

Status1 Instrument Time2 Calibration and Diagnos3 Operational4 Integrator

1-2-3

Units1 Pressure Units2 Temp Units3 Analog In Units

Analog Input Ran1 Input Range Hi

2 Input Range Lo

3-7

3

3

1-2-2

1-2-5-2

1-2-5-3

6

4

6

1-2-2-1

1-2-2-2

1-2-2-5

3

2

Calib Status and L1 Last Calib Status2 Calib Loc

1-2-5-9

General1 HART Tag2 Message

3 Descriptor 4 Date5 Valve Serial N6 Inst Serial Nu7 Polling Addre

1-2-5-1

7

8


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v

Fast-Key Sequence for Instrument Level HC, AD, PD, and ODV (continued)


Coord-inates(1)


Coord-inates(1)

Partial Stroke Test Variables View/Edit(3) 1-2-7-2 3-D Temperature Sensor Shutdown 1-2-3-2-2 9-D

Performance Tuner (2)1-1-2 2-B Temperature Units 1-2-5-2-2 6-G

1-2-2-1-1-5 8-ATravel

3-3 2-F

Polling Address 1-2-5-1-7 6-F 1-2-3-4-1 10-EPower Starvation Alert Enable(7) 1-2-3-1-3-2 11-B

Travel / Pressure Cutoff Hi1-2-3-4-7-3 12-F

Pressure A 3-5-1 4-G 1-2-2-2-2-1 9-B

Pressure B 3-5-2 4-GTravel / Pressure Cutoff Lo

1-2-3-4-7-4 12-F

Pressure Control Active Enable 1-2-4-3-1 8-H 1-2-2-2-2-2 9-B

Pressure Deviation Alert Enable(3) 1-2-3-6-2 8-F Travel / Pressure Select 1-2-2-2-1 6-B

Pressure Deviation Alert Point(3) 1-2-3-6-3 8-FTravel Accumulator

3-6-6 5-H

Pressure Deviation Time(3) 1-2-3-6-4 8-F 1-2-3-5-3-2 10-F

Pressure Differential 3-5-3 4-G Travel Accumulator Alert Enable 1-2-3-5-3-1 10-F

Pressure Integral Control Enable 1-2-2-1-3-2 8-B Travel Accumulator Alert Point 1-2-3-5-3-3 10-F

Pressure Integral Gain 1-2-2-1-3-3 8-B Travel Alert Dead Band 1-2-3-4-3 10-E

Pressure MLFB Gain 1-2-2-1-3-1-3 10-B Travel Alert Hi Enable 1-2-3-4-6-1 12-E

Pressure Proportional Gain 1-2-2-1-3-1-2 10-B Travel Alert Hi Hi Enable 1-2-3-4-5-1 12-D

Pressure Range Hi 1-2-2-2-4-1 9-C Travel Alert Hi Hi Point 1-2-3-4-5-3 12-D

Pressure Range Lo 1-2-2-2-4-2 9-C Travel Alert Hi Point 1-2-3-4-6-3 12-E

Pressure Sat Time(3) 1-2-2-2-5-4 8-C Travel Alert Lo Enable 1-2-3-4-6-2 12-E

Pressure Sensor Shutdown(2) 1-2-3-2-3 9-D Travel Alert Lo Lo Enable 1-2-3-4-5-2 12-D

Pressure Sensors—Calibration 1-3-2-1 4-E Travel Alert Lo Lo Point 1-2-3-4-5-4 12-D

Pressure Set Point(3) 1-2-2-2-5-3 8-C Travel Alert Lo Point 1-2-3-4-6-4 12-E

Pressure Tuning Set 1-2-2-1-3-1-1 10-B Travel Deviation Alert Enable 1-2-3-4-4-1 12-D

Pressure Units 1-2-5-2-1 6-G Travel Deviation Alert Point 1-2-3-4-4-2 12-D

ProtectionHot Key-3 1-A Travel Deviation Time 1-2-3-4-4-3 12-D

1-2-1-5 4-B Travel Integral Control Enable 1-2-2-1-1-2 8-A

Raw Travel Input 3-6-7 5-H Travel Integral Gain 1-2-2-1-1-3 8-A

Reference Voltage Shutdown 1-2-3-1-3-7 11-C Travel Limit / Cutoff Hi Alert Enable 1-2-3-4-7-1 12-E

Relay Adjust 1-3-3 3-E Travel Limit / Cutoff Lo Alert Enable 1-2-3-4-7-2 12-E

Relay Type 1-2-5-4 5-FTravel Limit Hi

1-2-3-4-7-5 12-F

Restart Control Mode 1-2-1-3 4-B 1-2-2-2-3-1 8-B

Restore Factory Settings 1-3-4 3-E

Travel Limit Lo

1-2-3-4-7-6 12-F

Run Time2-3-3 4-F 1-2-2-2-3-2 8-B

3-6-8 5-H Travel MLFB Gain 1-2-2-1-1-1-4 10-A

Set Point Rate Close 1-2-2-5-2 6-C Travel Proportional Gain 1-2-2-1-1-1-2 10-A

Set Point Rate Open 1-2-2-5-1 6-C Travel Sensor Adjust 1-3-2-2 4-E

Setup Wizard 1-1-1 2-B Travel Sensor Motion 1-2-6-6 4-D

Stabilize/Optimize

Hot Key-4 1-A Travel Sensor Shutdown 1-2-3-2-1 9-D

1-1-2(4) 2-BTravel Set Point

1-2-3-4-2 10-E

1-2-2-1-1-4 8-A 3-2 2-F

Status 2-2 2-E Travel Tuning Set 1-2-2-1-1-1-1 10-A

Stroke Valve 2-4 2-F Travel Velocity Gain 1-2-2-1-1-1-3 10-A

Supply Pressure(2)3-5-4 4-G

Valve Group Enable1-2-3-6-5-2

10-G1-2-3-3-3-2 10-C 1-2-3-7-5-2

Supply Pressure Lo Alert Enable 1-2-3-3-3-1 10-CValve Serial Number

1-2-5-1-5 6-F

Supply Pressure Lo Alert Point 1-2-3-3-3-3 10-D 1-2-6-2 4-D

Temperature 3-6-2 5-G Valve Style 1-2-6-3 4-D

Temperature Maximum3-6-3 5-G Zero Power Condition 1-2-5-5 5-F

2-3-1 4-F

Temperature Minimum3-6-4 5-H

2-3-2 4-F

NOTE: Italicized Fast-Key Sequence indicates fast-key sequence is applicable only for instrument level ODV.1. Coordinates are to help locate the item on the foldout menu tree.2. Not available in instrument level HC.3. Instrument level ODV only.4. Instrument level HC only.5. Instrument level HC, AD, and PD only.6. Firmware 8 only.7. Firmware 7 only.


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vi

Fast-Key Sequence for Instrument Level AC


Coordinates(1) Function/VariableFast-KeySequence

Coordinates(1)

Actuator Style 1-1-2-2-4 5-CPressure Proportional Gain

1-1-2-3-2-2 6-D

Analog Input Calibration 1-3-1 3-F 1-2-3-4-1-2 6-G

Analog Input Range Hi 1-2-2-2 4-E Pressure Range Hi 1-2-3-5-1 5-G

Analog Input Range Lo 1-2-2-3 4-E Pressure Range Lo 1-2-3-5-2 5-G Analog Input Units 1-2-2-1 4-E

Pressure Tuning Set1-1-2-3-2-1 6-D

Auto Travel Calibration

1-1-2-3-4 5-D 1-2-3-4-1-1 6-G

1-3-2 3-FPressure Units

1-1-2-2-2 5-C

1-1-1-3 5−D 1-2-2-4 4-E

Calibration Location 1-3-5 3-F Protection Hot Key-2 1-B

Date 1-2-1-4 4-D

Relay Adjust

1-1-1-2 4-B

Descriptor 1-2-1-3 4-D 1-1-2-3-3 5-D

Device Description Revision 2-2 2-F 1-3-6 3-G

Device Identification 2-1-6 3-G Relay Type 1-2-4 3-D

Device Revision 2-1-2 3-G Restore Factory Settings 1-3-4 3-F

Feedback Connection 1-1-2-2-5 5-C Setup Wizard 1-1-1-1 4-B

Firmware Revision 2-1-3 3-G Travel Integral Gain 1-2-3-2-3 5-E

Hardware Revision 2-1-4 3-G Travel Integral Enable 1-2-3-2-2 5-EHART Tag 1-2-1-1 4-D

Travel MLFB Gain1-1-2-3-1-4 6-D

HART Universal Revision 2-1-1 3-G 1-2-3-2-1-4 6-E

Input Characterization 1-2-3-6 4-FTravel / Pressure Select

1-1-2-2-1 5-C

Instrument Level 2-1-5 3-G 1-2-3-1 4-F

Instrument ModeHot Key-1 1-B

Travel Proportional Gain1-1-2-3-1-2 6-D

1-1-2-1 4-C 1-2-3-2-1-2 6-E

Instrument Serial Number 1-2-1-6 4-E Travel Sensor Adjust 1-3-7 3-G

Integral Dead Zone 1-2-3-3-1 5-F Travel Sensor Motion 1-1-2-2-6 5-C

Integral Limit 1-2-3-3-2 5-FTravel Tuning Set

1-1-2-3-1-1 6-D

Manual Travel Calibration 1-3-3 3-F 1-2-3-2-1-1 6-E

Maximum Supply Pressure 1-1-2-2-3 5-CTravel Velocity Gain

1-1-2-3-1-3 6-D

Message 1-2-1-2 4-D 1-2-3-2-1-3 6-E

Polling Address 1-2-1-7 4-E Valve Serial Number 1-2-1-5 4-D

Pressure Integral Control Enable 1-2-3-4-2 5-F Valve Style 1-1-2-2-7 5-C

Pressure Integral Gain 1-2-3-4-3 5-F Zero Power Condition 1-1-2-2-8 5-C

Pressure MLFB Gain1-1-2-3-2-3 6-D

1-2-3-4-1-3 6-G

1. Coordinates are to help locate the item on the menu tree on the facing page.


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vii

Hot Key1 Instrument Mode2 Protection

1 2 3 4 5

A

B

C

D

E

F

G

H

I

6

Field Communicator Menu Tree forInstrument Level AC

Online1 Setup2 Display

Calibrate1 Analog In Calib2 Auto Travel Calib3 Man Travel Calib4 Restore Factory Settings5 Calib Loc6 Relay Adjust7 Tvl Sensor Adjust

General1 HART Tag2 Message3 Descriptor 4 Date5 Valve Serial Num6 Inst Serial Num7 Polling Address

Auto Setup1 Setup Wizard2 Relay Adjust3 Auto Travel Calib

Device Information1 HART Univ Rev2 Device Rev3 Firmware Rev4 Hardware Rev5 Inst Level6 Device ID

Setup1 Basic Setup2 Detailed Setup3 Calibrate

Basic Setup1 Auto Setup2 Manual Setup

Detailed Setup1 General2 Measured Var 3 Response Control4 Relay Type

Display1 Device Information

2 DD Revision

HART Applications1 Offline2 Online3 Utility

Manual Setup1 Instrument Mode2 Press & Actuator 3 Tuning & Calib

Response Control1 Tvl/Press Select2 Tvl Tuning3 Integral Settings4 Press Tuning

5 Pressure Control6 Input Char

Notes:

1-1-1 indicates fast-key sequence to reach menu

This menu is available by pressing the leftarrow key from the previous menu.

1-1 1-1-1

1-1-2

1-2 1-2-1

1-2-3

2

1-3

2-1

1

1

Press & Actuator1 Tvl/Press Select2 Pressure Units3 Max Supply Press4 Actuator Style5 Feedback Conn6 Tvl Sensor Motion7 Valve Style8 Zero Pwr Cond

Tuning & Calib1 Tvl Tuning Set

2 Press Tuning Set3 Relay Adjust4 Auto Travel Calib

1-1-2-2

1-1-2-3

1

Measured Var1 Analog In Units2 Input Range Hi3 Input Range Lo4 Pressure Units

1-2-2

Tvl Tuning1 Tvl Tuning Set2 Tvl Integ Enab3 Tvl Integ Gain

1-2-3-3

Press Tuning1 Press Tuning Set2 Press Integ Enab3 Press Integ Gain

1-2-3-4

1-2-3-2

Integral Settings1 Integ DeadZ2 Integ Limit

Tvl Tuning Set1 Tvl Tuning Set2 Tvl Prop Gain3 Tvl Velocity Gain

4 Tvl MLFB Gain

Tvl Tuning1 Tvl Tuning Set2 Tvl Prop Gain3 Tvl Velocity Gain4 Tvl MLFB Gain

Pressure Control1 Press Range Hi2 Press Range Lo

Press Tuning Set1 Press Tuning Set2 Press Prop Gain3 Press MLFB Gain

Press Tuning Set1 Press Tuning Set2 Press Prop Gain3 Press MLFB Gain

1-1-2-3-1

1-1-2-3-2

1-2-3-5

1-2-3-2-1

1-2-3-4-1


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viii

FIELDVUE DVC6000 Digital Valve Controller

THE FIELDVUE DVC6000 DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEBDIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURINGAND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINK SOFTWARE, THE DVC6000PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEMPOSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR. USING THISINFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLY ITSELF, BUT ALSO THE VALVEAND ACTUATOR TO WHICH IT IS MOUNTED.


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Using This Guide

December 2009 1-1

11

W7957 / IL

Figure 1-1. FIELDVUE DVC6010 Digital Valve Controller Mounted on a Fisher Sliding-Stem Valve Actuator

NoteDo not install, operate, or maintain aDVC6000 digital valve controllerwithout being fully trained andqualified in valve, actuator, andaccessory installation, operation, andmaintenance. To avoid personal injury

or property damage, it is important tocarefully read, understand, and followall contents of this quick start guide,including all safety cautions andwarnings. If you have any questionsabout these instructions, contact yourEmerson Process Management salesoffice before proceeding.

W9418

Figure 1-2. Fisher Rotary Control Valve with FIELDVUE DVC6020 Digital Valve Controller

Product DescriptionDVC6000 digital valve controllers (figure 1-1 and 1-2)are communicating, microprocessor-basedcurrent-to-pneumatic instruments. In addition to thetraditional function of converting an input current signal

to a pneumatic output pressure, the DVC6000 digitalvalve controller communicate via HART protocol.

DVC6000 digital valve controllers are designed todirectly replace standard pneumatic andelectro-pneumatic valve mounted positioners.

Use of this GuideThis guide describes how to install, setup, andcalibrate DVC6000 digital valve controllers. Additional

information for installing, operating, and maintainingthe DVC6000 digital valve controller can be found inthe related documents listed on page 4-6. Refer totable 1-1 for details on the capabilities of eachdiagnostic tier.

This guide describes instrument setup and calibrationusing a 475 Field Communicator. For information onusing the Field Communicator, see the 475 FieldCommunicator User’s Manual, available from your Emerson Process Management sales office.

1


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December 20091-2

Table 1-1. Instrument Level Capabilities

CapabilityDiagnostic Level

AC HC AD PD ODV

Auto Calibration X X X X X

Custom Characterization X X X X X

Burst Communication X X X X

Alerts X X X XStep Response, Drive Signal Test & Dynamic Error Band X X X

Advanced Diagnostics (Valve Signature) X X X

Performance Tuner X X X

Travel Control − Pressure Fallback X X X

Performance Diagnostics X X

Solenoid Valve Testing X X

Lead/Lag Input Filter(1) X

1. Refer to brochure part # D351146X012/D351146X412 for information on Fisher optimized digital valves for compressor antisurge applications.

NoteMenu sequences for the 475 FieldCommunicator are found at thebeginning of this guide.

These menu sequences are alsoapplicable to the 375 FieldCommunicator.

You can also setup and calibrate the instrument usinga personal computer and ValveLink software or AMSSuite: Intelligent Device Manager. For information on

using ValveLink software or AMS Device Manager with a FIELDVUE instrument, refer to the appropriatedocumentation or online help.

Displaying the Field CommunicatorDevice Description Revision NumberDevice Description (DD) revision identifies the versionof the Fisher Device Description that resides in theField Communicator. The device description defineshow the Field Communicator interacts with the user and instrument. You can display the DD revision fromthe Offline or Online menu.

Offline Menu—To see the Field Communicator device description revision number from the Offline

menu, select Utility , Simulation , Fisher Controls , andDVC6000 .

Online Menu—To see the Field Communicator devicedescription revision number from the Online menu,connect the Field Communicator to an instrumentconnected to a source supplying a 4-20 mA signal.From the Online menu, select Device Variables andDD Information .

Displaying the FIELDVUE InstrumentFirmware Revision NumberTo view the instrument firmware revision, connect theField Communicator to an instrument connected to asource supplying a 4-20 mA signal. From the Online

menu, select Device Variables, Device Information ,and Firmware Rev .

NoteNeither Emerson, Emerson ProcessManagement, nor any of their affiliatedentities assume responsibility for theselection, use, or maintenance of anyproduct. Responsibility for theselection, use, and maintenance of any

product remains with the purchaserand end user.

1


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Installation

December 2009 2-1

22-2

InstallationThe DVC6000 can be used with either air or naturalgas as the supply medium. If using natural gas as thepneumatic supply medium, natural gas will be used in

the pneumatic output connections of the DVC6000 toany connected equipment. In normal operation the unitwill vent the supply medium into the surroundingatmosphere unless it is remotely vented. When usingnatural gas as the supply medium, in a non-hazardouslocation in a confined area, remote venting of the unitis required. Failure to do so could result in personalinjury, property damage, and area re-classification. For hazardous locations remote venting of the unit may berequired, depending upon the area classification, andas specified by the requirements of local, regional, andfederal codes, rules and regulations. Failure to do sowhen necessary could result in personal injury,property damage, and area re-classification.

NoteGas Certified DVC6000 digital valvecontrollers are FM and CSA Single Sealapproved for use with natural gas asthe supply medium.

WARNING

Avoid personal injury or propertydamage from sudden release ofprocess pressure or bursting of parts.Before proceeding with anyInstallation procedures:

Always wear protective clothing,gloves, and eyewear to preventpersonal injury or property damage.

Do not remove the actuator fromthe valve while the valve is still

pressurized. Personal injury or property

damage may result from fire orexplosion if natural gas is used as thesupply medium and appropriatepreventive measures are not taken.

Preventive measures may include, butare not limited to, one or more of thefollowing: Remote venting of the unit,re-evaluating the hazardous areaclassification, ensuring adequateventilation, and the removal of anyignition sources. For information onremote venting of this controller, refer topage 2-12.

Disconnect any operating linesproviding air pressure, electric power, ora control signal to the actuator. Be surethe actuator cannot suddenly open orclose the valve.

Use bypass valves or completelyshut off the process to isolate the valve

from process pressure. Relieve processpressure from both sides of the valve.

Vent the pneumatic actuatorloading pressure and relieve anyactuator spring precompression.

Use lock-out procedures to be surethat the above measures stay in effectwhile you work on the equipment.

Check with your process or safetyengineer for any additional measures

that must be taken to protect againstprocess media.

WARNING

To avoid static discharge from theplastic cover, do not rub or clean thecover with solvents. To do so couldresult in an explosion. Clean with amild detergent and water only.

2


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December 2009 2-3

Type n, Dust

Operating ambient temperature: −52C or −40C to+ 80C

Refer to table 4-5 for additional approval information,and figure 5-7 for the ATEX Type n, Dust nameplate.

IECEx

Conditions of Certification

Intrinsically Safe, Flameproof, Type n

Ex ia / Ex d / Ex n

1. Warning: Electrostatic charge hazard. Do not rubor clean with solvents. To do so could result in anexplosion.

EX d / Ex n

2. Do not open while energized.

Refer to table 4-6 for additional approval information,and figure 5-9 for the IECEx nameplate.

NEPSI

Notes for Safe Use of the Certified Product

Intrinsically Safe, Dust and Flameproof, Dust

DVC6000 digital valve controllers (designated ascontroller hereafter) have been proved to be inconformity with the requirements specified in thenational standards GB3836.1-2000, GB3836.2-2000,GB3836.4-2000, and GB12476.1-2000 throughinspections conducted by National Supervision andInspection Centre for Explosion Protection and Safetyof Instrumentation (NEPSI). The Ex markings for theproducts are Ex d II CT5 (acetylene not included),DIPA21T5 or Ex ia II CT5, DIPA21T5 respectively andtheir Ex certificate numbers are GYJ04504 andGYJ04505. When using the product , the user shouldpay attention to the items stated below:

1. The specific product types of approved DVC6000digital valve controllers this time are DVC6010,DVC6020 and DVC6030.

2. The enclosure of the controller provides agrounding terminal, and the user should install areliable grounding wire connected to it when mountingand using the controller.

3. The controller’s cable entrance (1/2 NPT) must befitted with a cable entry device which is Ex-approvedthrough inspection of explosion protection, inconformity with relevant standards of GB3836 and hasa corresponding rating of explosion protection.

4. The maximum operating ambient temperaturerange of the controller is −40C to +80C.

5. The principle of “Opening equipment’s cover isallowed only after the power is off ” must be abided bywhen using and maintaining the controller in the field.

6. The values for intrinsically safe parameters of thecontroller (Intrinsically safe type) are as follow:Ui = 30V, Ii = 226mA, Pi = 1.4W, Ci = 5nF, Li = 0.55mH

7. While the controller forms an intrinsically safeexplosion protection system together with acorresponding associated equipment safety barrier,the following requirements must be met:

UoUi , IoIi , PoPi , CoCi + Cc , Lo Li + Lc

Note

Where Cc and Lc represent distributingcapacitance and inductance of theconnecting cable respectively.

8. The safety barrier must be placed at safetylocation, and the instruction manuals of both the

product and fitted safety barrier must be followed whileconducting system wiring and using the product; Theconnecting cable should be a shield cable with thearea of core section being greater than 0.5mm2 and itsshield (or insulation screen) being grounded at a safelocation and insulated from the product enclosure; Thecable should be routed so that the electro-magneticinterference can be eliminated as much as possibleand that the cable distributing parameters of capacitance and inductance can be controlled within0.06F/1mH.

9. The user must not be allowed to replace theinternal electric components of the product andchange the condition of system wiring at will and on

his own.

10. The user must follow the relevant rules specifiedby the product instruction manual, the “15th Section of Electric Equipment Used in Explosive GaseousEnvironment: Electric Installation in HazardousLocations (except for coal mine)” of GB3836.15-2000standard, the “Design Code for Electric Power Installation in Explosive and Fire-hazardousEnvironment” of GB50058-1992 standard, and the“Safety Regulations against dust explosion” of GB15577-1995 standard while performing installation,operation, and maintenance for the product.

Refer to table 4-7 for additional approval information,

and figure 5-10 for the NEPSI approvals nameplate.

INMETRO Special Conditions of Safe Use

Intrinsically Safe, Flameproof

Refer to table 4-8 and figures 5-11 and 5-12 for approval information.

Contact your Emerson Process Management salesoffice for additional safe use information.

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December 20092-4

Figure 2-1. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuators with up to 2 Inches Travel

29B1674-A / DOC

CAP SCREW, FLANGED

MACHINE SCREW

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

CAP SCREW

PLAIN WASHER

Mounting Guidelines

Standard DVC6000 Digital ValveControllersIf ordered as part of a control valve assembly, thefactory mounts the digital valve controller on theactuator, makes pneumatic connections to theactuator, sets up, and calibrates the instrument. If youpurchased the digital valve controller separately, youwill need a mounting kit to mount the digital valvecontroller on the actuator. See the instructions thatcome with the mounting kit for detailed information onmounting the digital valve controller to a specificactuator model.

DVC6010 on Sliding-Stem Actuators Upto 102 mm (4 Inches) of TravelThe DVC6010 digital valve controller mounts onsliding-stem actuators with up to 102 mm (4 inch)travel. Figure 2-1 shows a typical mounting on anactuator with up to 51 mm (2 inch) travel. Figure 2-2shows a typical mounting on actuators with 51 to 102

mm (2 to 4 inch) travel. For actuators with greater than102 mm (4 inch) travel, see the guidelines for

mounting a DVC6020 digital valve controller.

Note

Do not use the stainless steelDVC6010S in high vibration servicewhere the mounting bracket usesstandoffs (spacers) to mount to theactuator.

Refer to the following guidelines when mounting onsliding-stem actuators with up to 4 inches of travel.

1. Isolate the control valve from the process linepressure and release pressure from both sides of thevalve body. Shut off all pressure lines to the actuator,releasing all pressure from the actuator. Use lock-outprocedures to be sure that the above measures stay ineffect while you work on the equipment.

2. Attach the connector arm to the valve stemconnector.

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Installation

December 2009 2-5

Figure 2-2. FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuators with 2 to 4 Inches Travel

CAP SCREW, FLANGED

MACHINE SCREW, FLATHEAD

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

PLAIN WASHER

MACHINE SCREW

MACHINE SCREW,LOCK WASHER,HEX NUT

LOCK WASHER

LOCK WASHER

HEX NUT

SPACER

HEX NUT, FLANGED

FEEDBACK ARMEXTENSION,BIAS SPRING

3. Attach the mounting bracket to the digital valvecontroller housing.

4. If valve travel exceeds 2 inches, a feedback armextension is attached to the existing 2-inch feedbackarm. Remove the existing bias spring from the 2-inchfeedback arm. Attach the feedback arm extension tothe feedback arm as shown in figure 2-2.

5. Mount the digital valve controller on the actuator asdescribed in the mounting kit instructions.

6. Set the position of the feedback arm on the digitalvalve controller to the no air position by inserting thealignment pin through the hole on the feedback arm asfollows:

For air-to-open actuators (i.e., the actuator stem retracts into the actuator casing or cylinder as air pressure to the casing or lower cylinder increases),insert the alignment pin into the hole marked ‘‘A’’. For this style actuator, the feedback arm rotatescounterclockwise, from A to B, as air pressure to thecasing or lower cylinder increases.

For air-to-close actuators (i.e., the actuator stem extends from the actuator casing or cylinder asair pressure to the casing or upper cylinder increases),insert the alignment pin into the hole marked ‘‘B’’. For this style actuator, the feedback arm rotates clockwise,from B to A, as air pressure to the casing or upper cylinder increases.

NoteWhen performing the following steps,ensure there is enough clearancebetween the adjustment arm and thefeedback arm to prevent interferencewith the bias spring.

7. Apply anti-seize to the pin of the adjustment arm. As shown in figure 2-3, place the pin into the slot of thefeedback arm or feedback arm extension so that thebias spring loads the pin against the side of the armwith the valve travel markings.

8. Install the external lock washer on the adjustmentarm. Position the adjustment arm in the slot of theconnector arm and loosely install the flanged hex nut.

9. Slide the adjustment arm pin in the slot of theconnector arm until the pin is in line with the desiredvalve travel marking. Tighten the flanged hex nut.

10. Remove the alignment pin and store it in themodule base next to the I/P assembly.

11. After calibrating the instrument, attach the shieldwith two machine screws.

2


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December 20092-6

A7209-1

SPRING RELAXED

SPRING UNDER TENSION OFADJUSTMENT ARM PIN

FEEDBACKARM

ADJUSTMENTARM PIN

BIASSPRING

BIAS SPRING

Figure 2-3. Locating Adjustment Arm Pin in Feedback Arm

DVC6020 on Sliding-Stem Actuators andRotary Actuators

DVC6020 digital valve controllers use a cam (designedfor linear response) and roller as the feedbackmechanism. Figure 2-4 shows the DVC6020 mountedon rotary actuators.

NoteAll cams supplied with FIELDVUEmounting kits are characterized toprovide a linear response.

Note

Do not use the stainless steelDVC6020S in high vibration service

where the mounting bracket usesstandoffs (spacers) to mount to theactuator.

As shown in figure 2-4, two feedback arms areavailable for the digital valve controller. Installations onFisher 1051 size 33 and 1052 size 20 and 33actuators use the short feedback arm [54 mm (2.13inches) from roller to pivot point]. Most other use thelong feedback arm. Make sure the correct feedbackarm is installed on the digital valve controller beforebeginning the mounting procedure.

Refer to figure 2-4 for parts locations. Refer to thefollowing guidelines when mounting on rotaryactuators:

1. Isolate the control valve from the process linepressure and release pressure from both sides of thevalve body. Shut off all pressure lines to the pneumaticactuator, releasing all pressure from the actuator. Uselock-out procedures to be sure that the abovemeasures stay in effect while working on theequipment.

2. If a cam is not already installed on the actuator,

install the cam as described in the instructionsincluded with the mounting kit.

3. If a mounting plate is required, fasten the mountingplate to the actuator.

4. For applications that require remote venting, apipe-away bracket kit is available. Follow theinstructions included with the kit to replace the existingmounting bracket on the digital valve controller withthe pipe-away bracket and to transfer the feedbackparts from the existing mounting bracket to thepipe-away bracket.

5. Apply anti-seize to the arm assembly pin, as shownin figure 2-5.

6. Mount the DVC6020 on the actuator as follows:

If required, a mounting adaptor is included in themounting kit. Attach the adaptor to the actuator asshown in figure 2-4. Then attach the digital valvecontroller assembly to the adaptor. The roller on thedigital valve controller feedback arm will contact theactuator cam as it is being attached.

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Installation

December 2009 2-7

Figure 2-4. FIELDVUE DVC6020 Digital Valve Controller Mounted on Rotary Actuators

TYPICAL MOUNTING WITH SHORT FEEDBACK ARM(FISHER 1052 SIZE 33 ACTUATOR SHOWN)

TYPICAL MOUNTING WITH LONG FEEDBACK ARM(FISHER 1061 SIZE 30-68 ACTUATOR SHOWN)

29B2094-A / DOC

29B1672-A / DOC

MOUNTING ADAPTOR

CAP SCREW, HEX SOCKET

CAM

MACHINE SCREW

MACHINE SCREW

CAP SCREW,HEX SOCKET

CAM

MOUNTINGADAPTER

FEEDBACKARM ASSEMBLY

BIAS SPRING

ARM ASSEMBLY PIN

ARM ASSEMBLY

MOUNTINGBRACKET

Figure 2-5. Locating Adjustment Arm Pin in Feedback Arm of a FIELDVUE DVC6020 Digital Valve Controller

If no mounting adaptor is required, attach thedigital valve controller assembly to the actuator or mounting plate. The roller on the digital valve controller feedback arm will contact the actuator cam as it isbeing attached.

DVC6030 on Quarter-Turn ActuatorsFigure 2-6 shows the DVC6030 digital valve controller mounted on a quarter-turn actuator. Refer to figure 2-6for parts locations. Refer to the following guidelineswhen mounting on quarter-turn actuators:

Note

Due to NAMUR mounting limitations, donot use the stainless steel DVC6030S inhigh vibration service.

1. Isolate the control valve from the process linepressure and release pressure from both sides of thevalve body. Shut off all pressure lines to the pneumaticactuator, releasing all pressure from the actuator. Uselock-out procedures to be sure that the abovemeasures stay in effect while working on theequipment.

2. If necessary, remove the existing hub from theactuator shaft.

3. If a positioner plate is required, attach thepositioner plate to the actuator as described in the

mounting kit instructions.

4. If required, attach the spacer to the actuator shaft.

Refer to figures 2-7 and 2-8. The travel indicator assembly can have a starting position of 7:30 or 10:30.Determine the desired starting position then proceedwith the next step. Considering the top of the digitalvalve controller as the 12 o’clock position, in the nextstep attach the travel indicator, so that the pin ispositioned as follows:

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December 20092-8

Figure 2-6. Mounting a FIELDVUE DVC6030 Digital Valve Controller on a Rotary Actuator (Fisher 1032 Size 425A Shown)

19B3879− A / DOC

MOUNTINGBRACKET

TRAVEL INDICATOR

TRAVEL INDICATOR PIN

FEEDBACK ARM

SPACER29B1703-A / DOC

Figure 2-7. Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement, if Clockwise Orientation isSelected for “Travel Sensor Motion” in ValveLink Software or the Field Communicator

19B3879-A / DOC-1

STARTING POSITION OF THE ACTUATOR TRAVEL

INDICATOR ASSEMBLY IF INCREASING PRESSUREFROM OUTPUT A DRIVES THE INDICATORCOUNTERCLOCKWISE (THE POTENTIOMETERSHAFT WILL ROTATE CLOCKWISE AS VIEWEDFROM THE BACK OF THE FIELDVUE INSTRUMENT)

STARTING POSITION OF TRAVELINDICATOR ASSEMBLY (DIGITALVALVE CONTROLLER OUTPUT AAT 0 PSI. )

IN THIS POSITION, THE “B” HOLEIN THE FEEDBACK ARM WILL BEALIGNED WITH THE REFERENCEHOLE IN THE DIGITAL VALVE

CONTROLLERS HOUSING.

MOVEMENT OF TRAVELINDICATOR ASSEMBLY WITHINCREASING PRESSURE FROMOUTPUT A.

ACTUATOR SHAFT MOVEMENT

DVC6030 FEEDBACKARM MOVEMENT

E0989 / DOC

NOTE: DVC6030 TRAVEL COUNTS (CLOCKWISE) = 3400 200

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Installation

December 2009 2-9

19B3879-A / DOC-2

STARTING POSITION OF THE TRAVEL INDICATOR

ASSEMBLY IF INCREASING PRESSURE FROMOUTPUT A DRIVES THE INDICATOR CLOCKWISETHE POTENTIOMETER SHAFT WILL ROTATECOUNTERCLOCKWISE AS VIEWED FROM THEBACK OF THE FIELDVUE INSTRUMENT.

STARTING POSITION OFTRAVEL INDICATOR ASSEMBLY(DIGITAL VALVE CONTROLLEROUTPUT A AT 0 PSI).

MOVEMENT OF TRAVELINDICATOR ASSEMBLY WITHINCREASING PRESSURE FROMOUTPUT A.

IN THIS POSITION, THE “A” HOLEIN THE FEEDBACK ARM WILL BEALIGNED WITH THE REFERENCEHOLE IN THE DIGITAL VALVECONTROLLERS HOUSING.

DVC6030 FEEDBACKARM MOVEMENT

ACTUATOR SHAFT MOVEMENT

E0989

Figure 2-8. Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement if Counterclockwise Orientation is Selected for “Travel Sensor Motion” in ValveLink Software or the Field Communicator

NOTE: DVC6030 TRAVEL COUNTS (COUNTERCLOCKWISE) = 600 200

If increasing pressure from the digital valvecontroller output A rotates the potentiometer shaftclockwise (as viewed from the back of theinstrument), mount the travel indicator assembly sothat the arrow is in the 10:30 position, as shown in

figure 2-7.

If increasing pressure from the digital valvecontroller output A rotates the potentiometer shaftcounterclockwise (as viewed from the back of theinstrument), mount the travel indicator assembly sothat the arrow is in the 7:30 position, as shown infigure 2-8.

NoteValveLink software and the FieldCommunicator use the convention ofclockwise (figure 2-7) andcounterclockwise (figure 2-8) whenviewing the potentiometer shaft fromthe back of the FIELDVUE instrument.

FEEDBACK ARM

BIAS SPRING

TRAVELINDICATOR PIN

48B4164-B / DOC

HOLE AHOLE B

Figure 2-9. Positioning Travel Indicator Pin in the Feedback Arm (Viewed as if Looking from the FIELDVUE DVC6030

toward the Actuator)

5. Attach the travel indicator to the shaft connector or spacer as described in the mounting kit instructions.

6. Attach the mounting bracket to the digital valvecontroller.

2


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December 20092-10

NOTE:APPLY LUBRICANT1

1

W8077-1 / IL

FISHER

67CFR

CAP SCREWS

O-RING

SUPPLY CONNECTION

Figure 2-10. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000 Digital Valve Controller

7. Position the digital valve controller so that the pinon the travel indicator, engages the slot in thefeedback arm and that the bias spring loads the pin asshown in figure 2-9. Attach the digital valve controller to the actuator or positioner plate.

8. If a travel indicator scale is included in the mountingkit, attach the scale as described in the mounting kitinstructions.

Remote-Mount DVC6000 InstrumentsRefer to the quick start guide supplement, RemoteMount Installation Guidelines (D103421X012) or theDVC6000 digital valve controller instruction manual(D102794X012).

67CFR Filter Regulator

A 67CFR filter regulator, when used with the DVC6000digital valve controller, can be mounted three ways.

Integral-Mounted Regulator

Refer to figure 2-10. Lubricate an O-ring and insert it inthe recess around the SUPPLY connection on thedigital valve controller. Attach the 67CFR filter regulator to the side of the digital valve controller.Thread a 1/4-inch socket-head pipe plug into theunused outlet on the filter regulator. This is thestandard method of mounting the filter regulator.

Yoke-Mounted Regulator Mount the filter regulator with 2 cap screws to thepre-drilled and tapped holes in the actuator yoke.Thread a 1/4-inch socket-head pipe plug into theunused outlet on the filter regulator. No O-ring isrequired.

Casing-Mounted Regulator Use the separate 67CFR filter regulator casingmounting bracket provided with the filter regulator.

Attach the mounting bracket to the 67CFR and then

attach this assembly to the actuator casing. Thread a1/4-inch socket-head pipe plug into the unused outleton the filter regulator. No O-ring is required.

Pressure ConnectionsPressure connections are shown in figure 2-11. Allpressure connections on the digital valve controller are1/4 NPT internal connections. Use 10 mm (3/8-inch)tubing for all pressure connections. If remote venting isrequired, refer to the vent subsection.

NoteMake pressure connections to thedigital valve controller using tubingwith at least 10 mm (0.375 inch)diameter.

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Installation

December 2009 2-11

OUTPUT ACONNECTION

SUPPLYCONNECTION

OUTPUT BCONNECTION

1/2 NPTCONDUITCONNECTIONS(BOTH SIDES)

W7963-1 / IL

LOOP CONNECTIONSTERMINAL BOX

Figure 2-11. Pressure Connections

Supply Connections

WARNING

To avoid personal injury and propertydamage resulting from bursting ofparts, do not exceed maximum supplypressure.

WARNING

Severe personal injury or propertydamage may occur from anuncontrolled process if the instrumentsupply medium is not clean, dry,oil-free, and noncorrosive. While useand regular maintenance of a filter thatremoves particles larger than 40micrometers in diameter will suffice inmost applications, check with anEmerson Process Management fieldoffice and industry instrument airquality standards for use withcorrosive air or if you are unsureabout the amount of air filtration orfilter maintenance.

Supply pressure must be clean, dry air that meets the

requirements of ISA Standard 7.0.01. A maximum 40micrometer particle size in the air system isacceptable. Further filtration down to 5 micrometer particle size is recommended. Lubricant content is notto exceed 1 ppm weight (w/w) or volume (v/v) basis.Condensation in the air supply should be minimized.

Alternatively, natural gas may be used as the supplypressure medium. Gas must be clean, dry, oil-free,and noncorrosive. H2S content should not exceed 20ppm.

If you are using a 67CFR filter regulator with standard5 micrometer filter, connect the supply line to the 1/4NPT IN connection and attach tubing from the output

connection on the filter regulator to the SUPPLYconnection on the instrument. If you are using anintegral mounted 67CFR filter regulator, connect thesupply to the IN connection on the regulator.

Output Connection A factory mounted digital valve controller has its outputpiped to the supply connection on the actuator. If mounting the digital valve controller in the field,connect the 1/4 NPT digital valve controller outputconnection to the pneumatic actuator input connection.

2


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December 20092-12

W9131-1

Figure 2-12. FIELDVUE DVC6010 Digital Valve Controller Mounted on Fisher 585C Piston Actuator

Single-Acting Actuators

When using a single-acting direct digital valvecontroller (relay A or C) on a single-acting actuator,connect OUTPUT A to the actuator pneumatic input.

When using a single-acting reverse digital valvecontroller (relay B) on a single-acting actuator, connectOUTPUT B to the actuator diaphragm casing.

Double-Acting Actuators

DVC6000 digital valve controllers on double-actingactuators always use relay A. With no input current,OUTPUT A is at 0 pressure and OUTPUT B is at fullsupply pressure when the relay is properly adjusted.

To have the actuator stem extend from the cylinder with increasing input signal, connect OUTPUT A to theupper actuator cylinder connection. Connect OUTPUTB to the lower cylinder connection. Figure 2-12 showsthe digital valve controller connected to adouble-acting piston actuator.

To have the actuator stem retract into the cylinder withincreasing input signal, connect OUTPUT A to thelower actuator cylinder connection. Connect OUTPUTB to the upper cylinder connection.

Vent

WARNING

Personal injury or property damagecan occur from cover failure due tooverpressure. Ensure that the housingvent opening is open and free ofdebris to prevent pressure buildupunder the cover.

WARNING

This unit vents the supply mediuminto the surrounding atmosphere.When installing this unit in anon-hazardous (non-classified)location in a confined area, withnatural gas as the supply medium, youmust remotely vent this unit to a safelocation. Failure to do so could resultin personal injury or property damagefrom fire or explosion, and areare-classification.

When installing this unit in ahazardous (classified) location remote

venting of the unit may be required,depending upon the areaclassification, and as specified by therequirements of local, regional, andfederal codes, rules and regulations.Failure to do so when necessary couldresult in personal injury or propertydamage from fire or explosion, andarea re-classification.

Vent line piping should comply withlocal and regional codes and shouldbe as short as possible with adequateinside diameter and few bends toreduce case pressure buildup.

In addition to remote venting of theunit, ensure that all caps and coversare correctly installed. Failure to do socould result in personal injury orproperty damage from fire orexplosion, and area re-classification.

The relay output constantly bleeds a small amount of supply medium into the area under the cover. The vent

2


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Installation

December 2009 2-13

openings at the back of the housing should be leftopen to prevent pressure buildup under the cover. If aremote vent is required, the vent lines must be asshort as possible with a minimum number of bendsand elbows.

Wiring and Electrical Connections

WARNING

To avoid personal injury resultingfrom electrical shock, do not exceedmaximum input voltage specified intable 4-1 of this quick start guide, oron the product nameplate. If the inputvoltage specified differs, do notexceed the lowest specified maximum

input voltage.

Personal injury or property damagecaused by fire or explosion may occurif this connection is attempted in apotentially explosive atmosphere or inan area that has been classified ashazardous. Confirm that areaclassification and atmosphereconditions permit the safe removal ofthe terminal box cover beforeproceeding.

WARNING

Select wiring and/or cable glands thatare rated for the environment of use(such as hazardous area, ingressprotection and temperature). Failure touse properly rated wiring and/or cableglands can result in personal injury orproperty damage from fire or

explosion.Wiring connections must be inaccordance with local, regional, andnational codes for any givenhazardous area approval. Failure tofollow the local, regional, and nationalcodes could result in personal injuryor property damage from fire orexplosion

Figure 2-13. Loop Connections Terminal Box

SAFETYGROUND

LOOP−

LOOP+

EARTH GROUND

TALK+

TALK−

39B3399-B Sheet 2

4-20 mA Loop ConnectionsThe digital valve controller is normally powered by acontrol system output card. The use of shielded cablewill ensure proper operation in electrically noisyenvironments.

NoteConnect the digital valve controller to a4-20 mA current source for operation inthe point-to-point wiring mode. In thepoint-to-point wiring mode, the digitalvalve controller will not operate whenconnected to a voltage source.

Wire the digital valve controller as follows, refer tofigure 2-13:

1. Remove the loop connections terminal box cap(see figure 2-11).

2. Route the field wiring into the terminal box. Whenapplicable, install conduit using local and nationalelectrical codes which apply to the application.

3. Connect the control system output card positivewire ‘‘current output’’ to the LOOP + screw terminal inthe terminal box. Connect the control system outputcard negative (or return) wire to the LOOP − screwterminal in the terminal box.

4. As shown in figure 2-13, two ground terminals areavailable for connecting a safety ground, earth ground,

2


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December 20092-14

or drain wire. The safety ground is electrically identicalto the earth ground. Make connections to theseterminals following national and local codes and plantstandards.

5. Replace and hand tighten the terminal box cap.When the loop is ready for startup, apply power to the

control system output card.

WARNING

Personal injury or property damage,caused by fire or explosion, can resultfrom the discharge of static electricity.Connect a 14 AWG (2.08 mm2) groundstrap between the digital valvecontroller and earth ground whenflammable or hazardous gases arepresent. Refer to national and localcodes and standards for grounding

requirements.

To avoid static discharge from theplastic cover, do not rub or clean thecover with solvents. Clean with a milddetergent and water only.

HART FilterDepending on the control system you are using, aHART filter may be needed to allow HARTcommunication. The HART filter is a passive devicethat is inserted in field wiring from the HART loop. Thefilter is normally installed near the field wiring terminalsof the control system I/O (see figure 2-14). Its purpose

Figure 2-14. HART Filter Application

DIGITAL VALVECONTROLLER

4-20 mA

VALVETx Tx

I/O I/O

HARTFILTER

NON-HART BASED DCS

A6188-1/IL

is to effectively isolate the control system output frommodulated HART communication signals and raise theimpedance of the control system to allow HARTcommunication. For more information on thedescription and use of the HART filter, refer to theappropriate separate HART filter instruction manual.

To determine if your system requires a filter contactyour Emerson Process Management sales office.

2


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Installation

December 2009 2-15

Installation Check List

Is the instrument correctly mounted on the actuator? If not, refer to appropriate

mounting procedure and see installation instructions provided with the mounting kit.

Is the feedback linkage properly connected? If not, see installation instructionsprovided with the mounting kit.

Is the regulator correctly mounted? If not, perform one of the regulator mounting procedures onpage 2-10.

Is the air supply connected and at proper pressure? If not, connect supply as described on page2-11. Also see specifications on page 4-1.

Is the instrument output connected to the actuator? If not, connect instrument output asdescribed on page 2-11.

If necessary, is the conduit properly installed? If not, refer to local and national electricalcodes.

Mounting

Pneumatic Connections and Air Supply

Wiring and Electrical Connections

Is the loop wiring properly connected to the LOOP + and − terminals in the terminal box? If not,connect loop wiring as described on page 2-13.

You are ready to perform Basic Setup and Calibration in the next section.

If necessary, is the HART filter installed on your system? To determine if a HART filter is necessary,contact your Emerson Process Management sales office. For HART filter installation information,

refer to the appropriate HART instruction manual.

2


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December 20092-16

2


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December 2009 3-1

Figure 3-1. Connecting the Field Communicator to a FIELDVUE Instrument

FIELD

CONTROLLER

I/O

1+

− −

+

HF340 HARTFILTER

FIELD INSTRUMENT

CONNECTION

2

HARTCOMMUNICATIONCONNECTION

FIELDCOMMUNICATORCONNECTIONS

4-20 MA LOOP

CONNECTIONSOR 0-24VDC

NOTE:

NOT ALL CONTROL SYSTEMS REQUIRE A HART FILTER. IF NO HART FILTER IS PRESENT, CONNECT

FIELD COMMUNICATOR TO CONTROL SYSTEM OUTPUT TERMINALS.

SEE FIGURE 2-13 FOR TERMINAL BOX DETAILS.

1

2

38B6470-A / DOC

A6194−4 / IL

CONTROL ROOM

33-3

Connecting the Field Communicator

to the Digital Valve ControllerThe Field Communicator may be connected to the4-20 mA loop wiring or directly to the digital valvecontroller (see figure 3-1).

If the Field Communicator is connected directly to thedigital valve controller, attach the clip-on wiresprovided with the Field Communicator to the TALKterminals, or the LOOP + and − terminals, in the digitalvalve controller terminal box. The TALK terminals arethe same as the LOOP + and − terminals (see figure2-13).

Basic Setup (1-1)

WARNING

Changes to the instrument setup maycause changes in the output pressureor valve travel. Depending on theapplication, these changes may upsetprocess control, which may result inpersonal injury or property damage.

Before beginning basic setup, be sure the instrumentis correctly mounted. Refer to the installationinstructions supplied with the mounting kit.

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From the DVC6000Online menu, select

Configure / Setup

From the Configure /Setup menu, select

Basic Setup.

From the BasicSetup menu,select Setup

Wizard and followthe on-line

instructions

Figure 3-2. Accessing the Setup Wizard on the Field Communicator

2 Detailed Setup3 Calibrate

Configure / Setup

2 Performance Tuner

Basic Setup

1Basic Setup

1Configure / Setup2 Device Diagnostics3 Device Variables

1Setup Wizard

DVC6000:Online

DVC6000:

DVC6000:

INSTRUMENT LEVEL HC, AD, and PD

HOME

HOME

Connect a 4-20 mA current source to the instrument.Connect the Field Communicator to the instrumentand turn it on. For information on connecting the FieldCommunicator, see Connecting the FieldCommunicator to the Digital Valve Controller.

Typical Actuators

The Setup Wizard determines the required setupinformation based upon the actuator manufacturer andmodel specified. Turn on the Field Communicator andstart the Setup Wizard by proceeding through themenu sequence shown in figure 3-2 or enter thefast-key sequence 1-1-1 on the keypad. Follow theprompts on the Field Communicator display to setupthe instrument. If the actuator on which the instrumentis mounted is not listed by the Setup Wizard, specifyOTHER as the actuator manufacturer or actuator typeand refer to Non-Typical Actuators.

WARNING

During calibration the valve will movefull stroke. To avoid personal injuryand property damage caused by therelease of pressure or process fluid,provide some temporary means ofcontrol for the process.

After completing the setup information, travel isautomatically calibrated. Follow the prompts on the

Field Communicator display. The calibration procedure

uses the valve and actuator stops as the 0% and

100% calibration points. For additional information,

refer to Auto Calibrate Travel in this section.

When travel calibration is complete, you are asked if you wish to adjust the relay (double-acting only).Select yes to adjust the relay. For additional

information, refer to Relay Adjustment in this section.

Non-Typical ActuatorsIf the actuator on which the instrument is mounted isnot listed by the Setup Wizard, specify OTHER as theactuator manufacturer or actuator type. You are thenprompted for setup parameters such as:

Actuator Style (spring & diaphragm, pistondouble-acting without spring, piston single-acting withspring, piston double-acting with spring)

Valve Style (rotary or sliding-stem)

On Loss of Instrument Signal, Valve (opensor closes) This identifies whether the valve is fullyopen or fully closed when the input is 0%. If you areunsure how to set this parameter, disconnect thecurrent source to the instrument. (With double-actingand single-acting direct digital valve controllers,disconnecting the current source is the same assetting the output A pressure to zero. For single-actingreverse digital valve controllers, disconnecting thecurrent source is the same as setting the output Bpressure to supply.)

Feedback Connection (Rotary - All, SStem -Standard, SStem - Roller). For rotary valves, enter Rotary - All. For sliding-stem valves, if the feedbacklinkage consists of a connector arm, adjustment arm,and feedback arm (similar to figure 3-5), enter SStem -Standard. If the feedback linkage consists of a roller that follows a cam (similar to figure 3-3), enter SStem- Roller.

Travel Sensor Motion The Setup Wizard asks if it can move the valve to determine travel sensor motion. If you answer Yes, the instrument will stroke

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CAM

ROLLER

29B1665-A / DOC

STEMCONNECTOR

Figure 3-3. Feedback Connection for Typical Long-Stroke Sliding-Stem Actuator (4 to 24 inches travel)

the valve the full travel span to determine travelsensor motion. If you answer No, then you mustspecify the rotation for increasing air pressure:clockwise or counterclockwise. Determine rotation byviewing the end of the travel sensor shaft.

WARNINGIf you answer YES to the prompt forpermission to move the valve, theinstrument will move the valvethrough a significant portion of itstravel range. To avoid personal injuryand property damage caused by therelease of pressure or process fluid,provide some temporary means ofcontrol for the process.

For instruments with relay A or C. If increasing air pressure at output A causes the shaft to turnclockwise, enter Clockwise. If it causes the shaft toturn counterclockwise, enter Cntrclockwise.

For instruments with relay B. If decreasing air pressure at output B causes the shaft to turnclockwise, enter Clockwise. If it causes the shaft toturn counterclockwise, enter Cntrclockwise.

Table 3-1. Factory Default Settings

Setup Parameter Default Setting

Analog Input Units

Analog In Range High

Analog In Range Low

mA

20.0 mA

4.0 mA

Control Mode Analog

Restart Control Mode Resume Last

Self-Test Shutdown

Set Point Filter Time

Input Characteristic

Travel Limit High

Travel Limit Low

All Failures Disabled

Filter Off

Linear

125%

−25%

Travel Cutoff High 99.5%Travel Cutoff Low 0.5%

Minimum Opening Time

Minimum Closing Time

Polling Address

0 secs

0 secs

0

Aux Terminal Mode Aux Input Alert

Command 3 Pressure

Double-acting actuators

Single-acting actuators

differential output pressure

actuator pressure

Note

Relay adjustment may be requiredbefore the Setup Wizard can determinetravel sensor motion. Follow theprompts on the Field Communicatordisplay if relay adjustment isnecessary.

Volume Booster The Setup Wizard asks if avolume booster or quick release is present.

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Tuning Set There are twelve tuning sets fromwhich to choose. Each tuning set provides preselectedvalues for the digital valve controller gain and ratesettings. Typically, tuning set B provides the slowestresponse and M provides the fastest response. For smaller actuators, use tuning set C or D. For larger

actuators, use tuning set F or G.

WARNING

Changes to the tuning set may causethe valve/actuator assembly to stroke.To avoid personal injury and propertydamage caused by moving parts,keep hands, tools, and other objectsaway from the valve/actuatorassembly.

In addition, you can select User Adjusted or Expert,which allows you to modify tuning of the digital valvecontroller. With User Adjusted you can specify theproportional gain. An algorithm in the FieldCommunicator calculates the other gains. With Expertyou can specify not only the proportional gain but thevelocity and minor loop feedback gain as well.

NoteUse Expert tuning only if standardtuning has not achieved the desiredresults.

Stabilize/Optimize or PerformanceTuner may be used to achieve thedesired results more rapidly thanExpert tuning.

The tuning sets suggested by the Setup Wizard areonly recommended starting points. After you finish

setting up and calibrating the instrument, run thePerformance Tuner or use Stabilize/Optimize Tuningto obtain optimum tuning.

Factory Defaults

During basic setup, the Setup Wizard will ask you if you want to use factory defaults. If you select YES,the Setup Wizard sets the setup parameters to the

values listed in table 3-1. (Yes is recommended for initial setup). If you select NO, the setup parameterslisted in the table remain at their previous settings.

Relay Adjustment

The double-acting relay can be adjusted as part of theSetup Wizard. The following is a brief description of relay adjustment. For additional information, see theCalibration section in the DVC6000 instruction manual.

NoteRelay B and C are not user-adjustable.

Double-Acting Relay (Relay A)

The double-acting relay is designated relay A. For double-acting actuators, the valve must be near mid-travel to properly adjust the relay. The FieldCommunicator will automatically position the valvewhen Relay Adjust is selected.

Rotate the adjustment disc, shown in figure 3-4, untilthe value displayed on the Field Communicator isbetween 50 and 70% of supply pressure. This

adjustment is very sensitive. Be sure to allow thepressure reading to stabilize before making another adjustment (stabilization may take up to 30 seconds or more for larger actuators).

If the low bleed relay option has been orderedstabilization may take approximately two minuteslonger than the standard relay.

Relay A may also adjusted for use in single-acting-direct applications. Rotate the adjustment disc asshown in figure 3-4 for single-acting direct operation.

Single-Acting Direct Relay (Relay C)The single-acting direct relay is designated relay C,and requires no adjustment.

Single-Acting Reverse Relay (Relay B)The single-acting reverse relay is designated relay B.Relay B is calibrated at the factory and requires nofurther adjustment.

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December 2009 3-5

Figure 3-4. Relay A Adjustment (Shroud Removed for Clarity)

BLEED HOLES AREPLUGGED IN THELOW BLEED RELAYOPTION

ADJUSTMENT DISC

FOR SINGLE-ACTING DIRECT RELAYS:ROTATE ADJUSTMENT DISC IN THISDIRECTION UNTIL IT CONTACTS THEBEAM

FOR DOUBLE-ACTING RELAYS:ROTATE ADJUSTMENT DISC INTHIS DIRECTION TO DECREASEOUTPUT PRESSURE

FOR DOUBLE-ACTING RELAYS:ROTATE ADJUSTMENT DISC INTHIS DIRECTION TO INCREASEOUTPUT PRESSURE

W9034

Auto Calibrate Travel

WARNING

During calibration the valve will movefull stroke. To avoid personal injuryand property damage caused by the

release of pressure or process fluid,provide some temporary means ofcontrol for the process.

The instrument is calibrated during the Setup Wizard.Follow the prompts on the Field Communicator displayto automatically calibrate instrument travel. Thecalibration procedure uses the valve and actuator stops as the 0% and 100% calibration points.

For additional calibration information, refer to theDVC6000 instruction manual.

1. If the Feedback Connection is Sliding-StemStandard, the Field Communicator prompts you toselect the method of crossover adjustment: manual,last value, or default. Manual adjustment isrecommended for initial travel calibration.

2. When prompted by the Field Communicator, makethe crossover adjustment by adjusting the currentsource until the feedback arm is 90° to the actuator stem, as shown in figure 3-5.

3. The remainder of the auto-calibration procedure isautomatic. After completing auto travel calibration, the

Figure 3-5. Crossover Point

ACTUATORSTEM TRAVEL SENSOR

SHAFT

FEEDBACKARM

CONNECTOR ARM

ADJUSTMENT ARM

A6536-1 / IL

Field Communicator prompts you to place theinstrument In Service and verify that the travelproperly tracks the current source.

If the unit does not calibrate, refer to table 3-2 for error messages and possible remedies.

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December 20093-6

Table 3-2. Auto Calibrate Travel Error Messages

Error Message Possible Problem and Remedy

Input current must exceed 3.8 mA for

calibration.

The analog input signal to the instrument must be greater than 3.8 mA. Adjust the current output from

the control system or the current source to provide at least 4.0 mA.

Place Out Of Service and ensure Calibrate

Protection is disabled before calib.

The Instrument Mode must be Out of Service and the Protection must be None before the instrumentcan be calibrated.

Calibration Aborted. An end point was not

reached.

The problem may be one or the other of the following:1. The tuning set selected is too low and the valve does not reach an end point in the allotted time.

Press the Hot Key, select Stabilize/Optimize then Increase Response (selects next higher tuning set).2. The tuning set selected is too high, valve operation is unstable and does not stay at an end point for

the allotted time. Press the Hot Key, select Stabilize/Optimize then Decrease Response (selects nextlower tuning set).

Invalid travel value. Check mounting and

feedback arm adjustments, and inst supply

press. Then, repeat Auto Calib.

Verify proper mounting by referring to the appropriate mounting instructions.

Verify instrument supply pressure by referring to the specifications in the appropriate actuator instruction

manual.

Making the crossover adjustment with the valve positioned at either end of its travel will also cause this

message to appear.

Aborting due to response code or device

status.

The instrument may have been taken out of service by a primary master. Put the instrument into service

with the primary master or cycle the power off and on.

If after completing setup and calibration the valvecycles or overshoots (unstable), or is unresponsive(sluggish), you can improve operation by selectingeither Performance Tuner or Stabilize/Optimize fromthe Basic Setup menu.

Performance Tuner (1-1-2)

NoteThe Performance Tuner is notavailable for instrument levelAC or HC.

The Performance Tuner is used to optimize digitalvalve controller tuning. It can be used on mostsliding-stem and rotary designs, including Fisher andother manufacturers’ products. Moreover, because thePerformance Tuner can detect internal instabilities

before they become apparent in the travel response, itcan generally optimize tuning more effectively thanmanual tuning. Typically, the Performance Tuner takes 3 to 5 minutes to tune an instrument, althoughtuning instruments mounted on larger actuators maytake longer.

Access the Performance Tuner by selectingPerformance Tuner from the Basic Setup menu.Follow the prompts on the Field Communicator displayto optimize digital valve controller tuning.

Stabilizing or Optimizing ( or 1-1-2)

Valve Response

NoteStabilize/Optimize is only availablethrough the Basic Setup menu forinstrument level HC.

If after completing setup and calibration the valveseems slightly unstable or unresponsive, you can

improve operation by pressing the Hot Key andselecting Stabilize/Optimize, or selectStabilize/Optimize from the Basic Setup menu.

Stabilize/Optimize permits you to adjust valveresponse by changing the digital valve controller tuning.

If the valve is unstable, select Decrease Response tostabilize valve operation. This selects the next lower tuning set (e.g., F to E). If the valve response issluggish, select Increase Response to make the valvemore responsive. This selects the next higher tuningset (e.g., F to G).

If after selecting Decrease Response or Increase Response the valve travel overshoot is excessive youcan adjust the damping by selecting Decrease Damping or Increase Damping . By selecting Decrease Damping or Increase Damping the tuning set willbecome Expert, and allow you to select a dampingvalue that is not represented in a predefined tuningset. Select Decrease Damping to select a dampingvalue that allows more overshoot. Select Increase Damping to select a damping value that will decreasethe overshoot.

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December 2009 3-7

Basic Setup and Calibration Check List

Is basic setup complete? If not, perform Basic Setup procedure on

page 3-1.

Does the final control element correctly respond to a setpoint change and is itstable? If not, perform Stabilizing or Optimizing Valve Response on page3-6.

Final control element is ready to be placed on line.

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December 20094-2

Table 4-1. Specifications (continued)

Electromagnetic Compatibility

Meets EN 61326-1 (First Edition)Immunity—Industrial locations per Table 2 of the

EN 61326-1 standard. Performance is shown

in table 4-2 belowEmissions—Class A

ISM equipment rating: Group 1, Class A

Lightning and Surge Protection —The degree of immunity to lightning is specified as Surge immunityin table 4-2. For additional surge protectioncommercially available transient protection devicescan be used.

Vibration Testing Method

Tested per ANSI/ISA-75.13.01 Section 5.3.5. Aresonant frequency search is performed on all threeaxes. The instrument is subjected to the ISA

specified 1/2 hour endurance test at each major resonance, plus an additional two million cycles.

Input Impedance

The input impedance of the DVC6000 activeelectronic circuit is not purely resistive. For comparison to resistive load specifications, anequivalent impedance of 550 ohms may be used.This value corresponds to 11V @ 20 mA.

Operating Ambient Temperature Limits(2)

−40 to 80C (−40 to 176F) for most approved

valve-mounted instruments−60 to 125C (−76 to 257F) for remote-mountedfeedback unit.−52 to 80C (−62 to 176F) for valve-mountedinstruments utilizing the Extreme Temperatureoption (fluorosilicone elastomers)

Humidity Limits

0 to 100% condensing relative humidity withminimal zero or span shifts

Electrical Classification

Hazardous Area:

CSA— Intrinsically Safe, Explosion proof, Division2, Dust-Ignition proof

FM— Intrinsically Safe, Explosion proof,Non-incendive, Dust-Ignition proof

ATEX— Intrinsically Safe, Flameproof, Type n

IECEx— Intrinsically Safe, Flameproof, Type n

NEPSI— Intrinsically Safe, Flameproof

INMETRO — Intrinsically Safe, Flameproof

Refer to Special Instructions for “Safe Use” and

Installation in Hazardous Locations in Section 2,

tables 4-3, 4-4, 4-5, 4-6, 4-7, and 4-8 and Section 5for specific approval information.

Pollution Degree 2, Overvoltage Category III per ANSI/ISA-82.02.01 (IEC 61010-1 Mod).

Electrical Housing:

CSA—Type 4X, IP66

FM—NEMA 4X

ATEX—IP66

IECEx—NEMA 4X, IP66

NEPSI—IP66

Other Classifications/CertificationsTIIS— Japan

KISCO— Korea Industrial Safety Corp.

GOST−R— Russian GOST-R

FSETAN— Russian − Federal Service of Technological, Ecological and Nuclear Inspectorate

Contact your Emerson Process Management salesoffice for classification/certification specificinformation

IEC 61010 Compliance Requirements

(Valve-Mounted Instruments only)Power Source: The loop current must be derivedfrom a Separated Extra-Low Voltage (SELV) power sourceEnvironmental Conditions: Installation Category I

Connections

Supply Pressure: 1/4 NPT internal and integralpad for mounting 67CFR regulator Output Pressure: 1/4 NPT internalTubing: 3/8-inch metal, recommendedVent (pipe-away): 3/8 NPT internalElectrical: 1/2 NPT internal conduit connection

optional—M20 internal conduit connection, springclamp terminal connection(7)

Stem/Shaft Travel

Linear Actuators with rated travel between 6.35 mm(0.25 inch) and 606 mm (23.375 inches)

Rotary Actuators with rated travel between 50degrees and 180 degrees.

−continued−

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December 2009 4-3

Table 4-1. Specifications (continued)

Mounting (8)

Designed for direct actuator mounting or remotepipestand or wall mounting. Mounting theinstrument vertically, with the vent at the bottom of

the assembly, or horizontally, with the vent pointingdown, is recommended to allow drainage of moisture that may be introduced via the instrumentair supply.

Weight

Valve-Mounted Instruments Aluminum: 3.5 kg (7.7 lbs)Stainless Steel: 7.7 kg (17 lbs)

Remote-Mounted InstrumentsDVC6005 Base Unit: 4.1 kg (9 lbs)

DVC6015 Feedback Unit: 1.3 kg (2.9 lbs)DVC6025 Feedback Unit: 1.4 kg (3.1 lbs)DVC6035 Feedback Unit: 0.9 kg (2.0 lbs)

Options

Supply and output pressure gauges or Tirevalves, Integral mounted filter regulator, Stainless steel housing, module base and

terminal box (valve-mounted instruments only) Low bleed relay In-line 10 micron air filter Safety Instrumented System (SIS) Solutions Safety Related Nuclear Applications

Declaration of SEP

Fisher Controls International LLC declares thisproduct to be in compliance with Article 3 paragraph3 of the Pressure Equipment Directive (PED) 97 /23 / EC. It was designed and manufactured inaccordance with Sound Engineering Practice (SEP)and cannot bear the CE marking related to PEDcompliance.

However, the product may bear the CE marking toindicate compliance with other applicable EuropeanCommunity Directives.

NOTE: Specialized instrument terms are defined in ISA Standard 51.1 − Process Instrument Terminology.1. 3-conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator has been tested to 15 meters (50 feet) maximum without performance degradation.2. The pressure/temperature limits in this quick start guide and any applicable code or standard should not be exceeded.3. Gas Certified DVC6000 digital valve controllers are FM and CSA Single Seal approved for use with natural gas as the supply m edium.4. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.5. The low bleed relay is offered as standard relay for DVC6000 SIS tier, used for On/Off applications.6. Typical value. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not a pplicable for DVC6020 digital valve controllers in long-strokeapplications.7. ATEX/IEC approvals only.8. Do not use the DVC6010S or DVC6020S in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator. Due to NAMUR mounting limitations, donot use the DVC6030S in high vibration service.

Table 4-2. EMC Summary Results—Immunity

Port Phenomenon Basic Standard Test LevelPerformance Criteria(1)

Point-to-Point Mode

Multi-dropMode

Enclosure

Electrostatic discharge

(ESD)IEC 61000-4-2

4 kV contact

8 kV air A(2) A

Radiated EM field IEC 61000-4-380 to 1000 MHz @ 10V/m with 1 kHz AM at 80%

1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%

2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

A A

Rated power frequency

magnetic fieldIEC 61000-4-8 60 A/m at 50 Hz A A

I/O signal/control

Burst IEC 61000-4-4 1 kV A(2) A

Surge IEC 61000-4-5 1 kV (line to ground only, each) A(2) A

Conducted RF IEC 61000-4-6 150 kHz to 80 MHz at 3 Vrms A A

1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.2. Excluding auxiliary switch function, which meets Performance Criteria B.

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December 20094-4

A

B

Figure 4-1. FIELDVUE DVC6000 Digital Valve Controller Failure Modes

Single Acting Direct (Relay C)Instrument goes to zero airoutput at port A.

Failure direction peractuator fail mode.

Single Acting Reverse (Relay B)Failure direction peractuator fail mode.

Double Acting (Relay A) Failure direction cannotbe determined.

LOSS OF POWERLOSS OF

PNEUMATIC SUPPLY

Instrument goes to full supplyair output at port B.

Instrument goes to full supply

air output at port B. A goes tozero air output.

RELAY TYPE

W7963-1 / IL

Table 4-3. Hazardous Area Classifications—CSA (Canada)

Certification Body Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

CSA

DVC60x0DVC60x0S

(x = 1,2,3)

Ex ia Intrinsically Safe

Class I,II,III Division 1 GP A,B,C,D,E, F,G

per drawing GE42818 T5Natural Gas Approved

Vmax = 30 VDC

Imax = 226 mA

Ci = 5 nFLi = 0.55 mH

T5(Tamb 80C)

Type 4X, IP66

Single Seal Device

Explosion Proof

Class I Division 1 GP B,C,D T6

Natural Gas Approved

- - - T6(Tamb 80C)Type 4X, IP66

Single Seal Device

Class I Division 2 GP A,B,C,D T6

Class II Division 1 GP E,F,G T6

Class II Division 2 GP F,G T6

Class III


- - - T6(Tamb 80C)Type 4X, IP66

Single Seal Device

Table 4-4. Hazardous Area Classifications—FM (United States)

Certification Body Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

FM

DVC60x0

DVC60x0S

(x = 1,2,3)

Intrinsically Safe

Class I,II,III Division 1 GP A,B,C,D, E,F,G

per drawing GE42819 T5Natural Gas Approved

Vmax = 30 VDC

Imax = 226 mA

Ci = 5 nF

Li = 0.55 mH

Pi = 1.4 W

T5(Tamb 80C) NEMA 4X

Explosion Proof

Class I Division 1 GP B,C,D T6


− − − T6(Tamb 80C) NEMA 4X

Class I Division 2 GP A,B,C,D T6

Class II Division 1 GP E,F,G T6

Class II Division 2 GP F,G T6

Class III


− − − T6(Tamb 80C) NEMA 4X

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December 2009 4-5

Table 4-5. Hazardous Area Classifications—ATEX

Certificate Type Certification Obtained Entity Rating Temperature Code Enclosure Rating

ATEXDVC60x0DVC60x0S(x = 1,2,3)

II 1 G & DGas

Ex ia IIC T5/T6—Intrinsically Safe

Dust

Ex iaD 20 T100C (Tamb 80C)

Ex iaD 20 T85C (Tamb 75C)

Ui = 30 VDC

Ii = 226 mA

Ci = 5 nF

Li = 0.55 mH

Pi = 1.4 W

T5(Tamb 80C)

T6(Tamb75C)IP66

II 2 G & DGasEx d IIB+H2 T5/T6—Flameproof DustEx tD A21 IP66 T90C (Tamb 85C)

Ex tD A21 IP66 T80C (Tamb 75C)

− − −T5(Tamb 85C)

T6(Tamb75C)IP66

II 3 G & D

Gas

Ex nCL IIC T5/T6—Type n

Dust

Ex tD A22 IP66 T85C (Tamb 80C)

Ex tD A22 IP66 T80C (Tamb