DRYBOX

drybox

Measures and dataDrybox code:External booth width:External booth length:External booth height:Height open door:Booth weight:Width door:Height door:Opening system:Floor:Max. drying temperature:Air pressure:Time for installation:Warranty:

Control BoxSymach board:Keyboard:Display:Controls:Drying programme:Power supply installed:Power consumption during preheating (3’:30” ):Supply voltage:Frequency:Controls voltage:

InletOutlet diameter:Max flow rate:Motor power supply:Motor rated power:

ExtractionOutlet diameter:Max flow rate:Motor power supply:Motor rated power:Filters:

Extraction

Control box

22604,178 mt2,174 mt3,462 mt4,150 mt

500 kg3,00 mt2,00 mt

pneumatic cylindersmetal sheet engraved

80°C8 Barh 48

12 months

microcontrollermembrane

2 x 20 DIGITRoom thermostat - Solvent and gas leak detector

temperature setting1,3 kW

1,16 kW230 V~

50/60 Hz24 V~

255 mm1000 cu.m./h230 V~/50 Hz

0,12 kW

2x230 mm1000 cu.m./h230 V~/50 Hz

2x0,02 kW20 mm

This is a ventilation system installed on the Drybox ceiling to extract gas and solvent.

The computer board controls air suction system, compressor air flow sensors, work programmes and cycles, user interface keyboard and all safety devices.Electrical panel, keyboard and user display are located on the external front wall of the Drybox. Operator selects the automatic daily work pro-gramme from the keyboard.

Drybox is ideal for those body shops that experience frequent bottlenecks at the drying furnace but avoid baking the parts removed from vehicles because of the costs and consumption involved and this leads to loss of productivity and profit.

Drybox offers unlimited productivity, drying painted parts in 15 to 20 minutes with guaranteed perfect results, just like when using an oven, with the added plus of radiation.

technical data

13.7 ft7.13 ft11.3 ft13.6 ft

1102.3 lb9.84 ft

6.5 ft

176 ºF

10”

2x9”

0.7”

Door polycarbonateHeight open door:Width door:Height door:Door thickness:

Door aluminiumHeight open door:Width door:Height door:Door thickness:

Emergency doorDoor width: Door height:

LightInstalled power:Supply voltage:Frequency:Colour type:Chromatic yield index:Colour temperature:Light flow of lamp:No. of Powerlight lamps:Life:

Solarys heating systemNumber of lamps:Solarys power output:Hourly consumption - LPG (G31) at 12 mbar:Hourly consumption - Natu-ral gas (G20) at 12 mbar:LPG gas (G31) - natural gas (G20) line pressure:Operating pressure LPG gas (G31) - Natural Gas (G20):Fitting size:Catalyser life:

Door

Powerlight

Solarys

4,150 mt3,00 mt2,00 mt40 mm

4,150 mt3,00 mt2,00 mt40 mm

90 cm2 mt

0,108 kW230 V~

50/60 Hz0,93 Ra

daylight colour5200° K

EL 35°C 4300 Lm1 x (2 neon)

24000 hours

116,4 kW

1,2 kg/h

1,6 cu.m./h

20/25 mbar

12 mbar1”G

35000 hours

The door features an anti-corrosion treated steel perimeter frame with a single translucent cellular.The single module door has no rolling systems that may collect dust or dirt build-up. The pneumatic opening system is controlled by two switches (one inside and one outside the fur-nace). Pressurisation is ensured by a seal that runs along the whole door perimeter.

The “Powerlight” lamp is the fruit of Symach’s year-long research and design effort. It is a totally innovative lamp that offers superior lighting per-formance. Conventional reflectors normally used in preparation areas simply do not compare.Overall power consumption for the whole lighting installation is 43% less than conventional lighting systems.Drybox features a Powerlight lamp.

The Drybox ceiling accommodates a Solarys lamp to dry parts removed from the vehicles. Maxi-mum temperature inside the furnace is 80°C. The Drytronic lamp generates energy by means of a catalytic chemical reaction. This reaction is achieved by using a catalyser that, once activated, can break down gas molecule and separate hydro-gen from carbon. After going through the catalys-er, hydrogen reaches lamp outer surface and, by getting in contact with oxygen, triggers the cata-lytic reaction that generates radiation, i.e. emitting infrared electromagnetic waves in the 0.76 and 3.5 micron wavelength spectrum.

13.6 ft9.84 ft

6.5 ft1.57”

13.6 ft9.84 ft

6.5 ft1.57”

2.9 ft6.6 ft

2.64 lb/h

CovertopThe outer covering of Drybox is made from “Covertop” AB S moulded panels secured to the chassis with suitable plastic clips.It can be opened and closed allowing users to implement the electrical or pneumatic systems as needed.The Covertop panel comes in six different colours that can be combined at will.Symach focused on innovating the external design of the Drybox compared to traditional ovens, so as to offer custom-ers a customisable, functional, effective products with minimalist design lines, easy to install and replace.

Software

Safety devices

Gas delivery only during operation

Gas nc solenoid valves

Safety pressure valve

Gas and solvent detector

Safety flow switch

Furnace thermostat

Control hardware and software

Approval and QualityApproval: EU: CE

au: Compliant to Australian safety standardsAS/NZS 4114.1:2003 – AS 3814.1:2009

US: cETLus Listed - Intertek 5000803

The Drybox software lets user programme a drying cycle according to preset times or set the desired drying time.

This furnace is AT EX certified, which means it has been designed to operate in environments where potentially explo-sive gas mixtures can develop as solvents are released by paint products.This certification guarantees that the product and its components are designed and manufactured to operate safely in this kind of environment.

Gas delivery to Solarys is always cut off outside the oven, meaning that gas is only delivered when the system is actu-ally operating and all safety systems are active.

The gas control panel outside the furnace features redundant safety, with a first NC (normally-closed) main solenoid valve and an additional NC solenoid valve that are only activated when the furnace is operating.

The gas control panel outside the furnace accommodates a safety pressure valve to ensure the correct amount of gas is delivered at the right time.

A gas and solvent detector is installed inside the furnace to monitor the internal environment at all times and detect any traces of gas during operation.

Safety flow sw itch checks for proper fan operation.

A thermostat is installed inside the furnace to check for proper internal temperature.

Hardware and software monitoring ensures proper operation of each and every component.

Symach srl - Via Cassoletta, 41/A Crespellano 40056 - Bologna - Italy

[email protected]

Ph. +39 (0)51 963161

LOOK AT THE FUTURE

software

safety devices