8/10/2019 Drop Structure Design
1/126
1998 William Barclay Parsons Fellowship Parsons Brinckerhoff Monograph 14
Scott Williamson, P.E. Lead Engineer Parsons Brinckerhoff Quade & Douglas, Inc.
August 2001
Drop StructureDesign for
Wastewater and
StormwaterCollection Systems
8/10/2019 Drop Structure Design
2/126
8/10/2019 Drop Structure Design
3/126
FOREWORD
1.0 INTRODUCTION
2.0 DROP STRUCTURE BASIC FUNCTIONS AND TYPES
3.0 PLANNING AND DESIGN CONSIDERATIONS
4.0 DESIGN METHODOLOGY
5.0 DROP STRUCTURE APPURTENANCES
APPENDIX A: REVIEW OF DROP STRUCTURE/TUNNEL SYSTEMS
APPENDIX B: SUMMARY OF DROP STRUCTURES BY GEOGRAPHICAL
LOCATION AND INLET TYPE
REFERENCES
CONTENTS
8/10/2019 Drop Structure Design
4/126
8/10/2019 Drop Structure Design
5/126
CHAPTER 2
CHAPTER 3
CHAPTER 4
CHAPTER 5
APPENDIX A
LIST OF FIGURES
8/10/2019 Drop Structure Design
6/126
CHAPTER 2
CHAPTER 3
CHAPTER 4
LIST OF TABLES
8/10/2019 Drop Structure Design
7/126
1.0 INTRODUCTION
8/10/2019 Drop Structure Design
8/126
8/10/2019 Drop Structure Design
9/126
8/10/2019 Drop Structure Design
10/126
8/10/2019 Drop Structure Design
11/126
2.0 DROP STRUCTURE BASIC FUNCTIONSAND TYPES
8/10/2019 Drop Structure Design
12/126
8/10/2019 Drop Structure Design
13/126
2.0 DROP STRUCTURE BASIC FUNCTIONSAND TYPES
2.1 BASIC FUNCTIONS
1 The term "collection system" as used in this monograph generally refers to the wastewater or storm-water collection system providing flow to the drop structure. "Collection system" may also be used to describethe system as a whole.
2 The terms "tunnel" or "tunnel system" refer to the system downstream of the drop structure.
8/10/2019 Drop Structure Design
14/126
2.2 GENERAL DROP STRUCTURE TYPES ANDCOMPONENTS
Diversion Chamber.
Inlet Structure.
Dropshaft.
8/10/2019 Drop Structure Design
15/126
Deaeration Chamber.
Vent Pipe.
Adit.
Appurtenant Structures
8/10/2019 Drop Structure Design
16/126
Vertical Shaft
Vent
Adit
Main Tunnel
Deaeration Chamber
SurfaceSewers
Surface
JunctionChamber
ApproachChannel
InletStructure
Figure 2.1 Typical Drop Structure Components
8/10/2019 Drop Structure Design
17/126
8/10/2019 Drop Structure Design
18/126
Historical Perspective on the Development of Drop Structures
Figure 2.3 Types of Plunge Flow Inlets
8/10/2019 Drop Structure Design
19/126
2.3 OTHER TYPES OF DROP STRUCTURES
8/10/2019 Drop Structure Design
20/126
2.4 COMPARISONS OF DROP STRUCTURE TYPES
ConcreteEncasement
Exterior Drop
FlowDam
Manhole
Figure 2.4 Typical Drop Manhole (Sanitary Sewer)
8/10/2019 Drop Structure Design
21/126
TYPE/INLETCONFIGURATION ADVANTAGES DISADVANTAGES
Table 2.1 Drop Structure Evaluation Based on Inlet Type
8/10/2019 Drop Structure Design
22/126
TYPE/INLETCONFIGURATION ADVANTAGES DISADVANTAGES
Table 2.1 Drop Structure Evaluation Based on Inlet Type (Cont.)
8/10/2019 Drop Structure Design
23/126
8/10/2019 Drop Structure Design
24/126
h
hCM.
CM3/MIN.
Q
Q = 1.5 M 3/SEC
140
120
100
80
60
40
20
0
1
1
2
2
4
4
3
3
5
5
Figure 2.5 Comparison of Air Entrainment for Various Inlet Types (11)
8/10/2019 Drop Structure Design
25/126
Figure 2.6 Comparison of Dimensions for Various Drop Structure Types*
7'-0" Shaft Diam.
7'-0" AditDiam.
14'
7'- 4"
Guide WallCenter Column
25'
Main Tunnel
DeaerationChamber
4 5 ' + 1 -
35
7'-0" InletPipe
Diam.InletPipe
ElbowInlet
8'-2" Shaft Diam.
Main Tunnel
3'- 0"
Inlet Ramp
Outlet Ramp
Adit
*Design Flow = 280 cfs
E-15Plunge
Inlet Type
HelicoidalRamp Type
VortexChamber
5'-7" Shaft Diam.
6 8 ' - 0 "
2 3 ' - 6 "
Main Tunnel
Main Tunnel5'-0"
Adit
10'-0" Diam.Deaeration
Chamber
7'-0" Diam.InletPipe
Vent Pipe
6'6" Adit
Diam
2'9" Vent Diam
TangentialInlet Type
D-4 PlungeInlet Type
18'
16'48' 9'5"
16'
7'0"
7'0" ShaftDiam
8/10/2019 Drop Structure Design
26/126
8/10/2019 Drop Structure Design
27/126
8/10/2019 Drop Structure Design
28/126
8/10/2019 Drop Structure Design
29/126
3.0 PLANNING AND DESIGN CONSIDERATIONS
8/10/2019 Drop Structure Design
30/126
3.1 FLOW VARIABILITY AND COLLECTION SYSTEM TYPE
Table 3.1 Typical Concentrations of Components in UntreatedWastewater (9)
PARAMETER WEAK MEDIUM STRONG
350 720 1200
250 500 850
100 220 350
105 20
110 220 400
80 160 290
250 500 1000
20 40
84
85
15
30 50 100
20 30 50
50 100 200
50 100 150
400
Total
Solids, total
Total Dissolved Solids
Suspended Solids
Settleable Solid
BOD (5)
Total Organic Carbon
COD
Nitrogen (total as N)
Phosphorous (total as P)
Chlorides
Sulfate
Alkalinity
Grease
Coliform
Volatile Organic Compounds (micrograms/L)
/100 ml /100 ml /100 ml10 6 10 7 10 9
(*) All values are provided in units of milligrams per liter unless otherwise noted.
CONCENTRATION*
8/10/2019 Drop Structure Design
31/126
8/10/2019 Drop Structure Design
32/126
3.2 ENERGY DISSIPATION
8/10/2019 Drop Structure Design
33/126
D r o p s
h a f t
D r o p s
h a f t
D r o p s
h a f t
A d i t T u n n e
l
I m p a c t
C u p
A d i t T u n n e
l
A d i t
P l u n g e
P o o
l
P o o
l - F o r m
i n g
W e i r
H i g h S t r e n g t
h
C o n c r e t e
A
C o f
D o w n s
h a f t
L
R o c
k
W e a r
R e s
i s t a n t
L i n i n g
W
e a r -
R e s
i s t a n t
L i n i n g a t
t h e
B a s e o f
t h e A
L C O S A N D r o p
S t r u c
t u r e
( P i t t s b u r g h , P
A )
E m u l s i o n
D e a e r a t e d
W a t e r
" C a s s e r o
l e " I m p a c t
C u p
B a f
f l e a t
t h e
B a s e o f a
P l u n g e -
F l o w
D r o p
S t r u c
t u r e
D
D r o p s
h a f t
B a f
f l e A d i t T u n n e
l
D e f
l e c t o r
B a f
f l e a t
t h e
B a s e o f a
P l u n g e -
F l o w
D r o p
S t r u c
t u r e
D r o p s
h a f t
A i r T u n n e l
B a f
f l e
5 ' - 9
"
D r a
i n
F i g u r e
3 . 1
E n e r g y
D i s s
i p a
t o r s
i n P l u n g e
I n l e t D r o
p S t r u c
t u r e s
8/10/2019 Drop Structure Design
34/126
Vortex Inlets
Plunge Pools
Other Energy Dissipation Devices and Methods
8/10/2019 Drop Structure Design
35/126
3.3 DROP STRUCTURE LOCATION
8/10/2019 Drop Structure Design
36/126
8/10/2019 Drop Structure Design
37/126
Figure 3.2 Alternative Sites for Drop Structure Location
Proposed Deep Tunnelroposed Deep Tunnel lignment
Alternat ive lternative TunnelTunnelConnector
Existing Pumpxisting PumpStation andtation andPotential Dropotential DropStructure Sitetructure Site
TunnelConnector
Alternat ive "B"lternative BSite fo r Dropite fo r DropStructure
Existing Collectionxisting CollectionSystem
New Surfaceew SurfaceSewer Connectionewer Connection
Proposed Deep Tunnel Alignment
Industrial Zonendustrial ZoneIndustrial Zone
Industrial Zonendustrial ZoneIndustrial Zone
Commercial /ommercial Residential
Zone
Commercial /Residential
Zone
Al ternat ive A TunnelConnector
Existing PumpStation andPotential DropStructure Site
TunnelConnector
B
A
Al ternat ive "B"Site fo r DropStructure
Existing CollectionSystem
New SurfaceSewer Connection
8/10/2019 Drop Structure Design
38/126
Figure 3.3 Drop Structure Footprint and Dimensions
3.4 AIR ENTRAINMENT AND VENTILATION
100'
75'
Main Tunnel
Flow
Odor ControlFacility
DiversionChamber
Vortex Chamber
DeaerationChamber
75
8/10/2019 Drop Structure Design
39/126
Air Entrainment
8/10/2019 Drop Structure Design
40/126
8/10/2019 Drop Structure Design
41/126
Adit Connection with Main Tunnel
Figure 3.4 Horizontal Connection to Main Tunnel
Main Tunnel
Flow Adit
Drop Structure
60 to 75 Angle of
Entry
8/10/2019 Drop Structure Design
42/126
8/10/2019 Drop Structure Design
43/126
8/10/2019 Drop Structure Design
44/126
Figure 3.6 Tunnel to Adit Connection from Chicagos TARP
F l o w
Main Tunnel
Adit
Steps
1
1.5
8/10/2019 Drop Structure Design
45/126
8/10/2019 Drop Structure Design
46/126
8/10/2019 Drop Structure Design
47/126
Figure 3.7 Hydraulic Gradeline in H4-Type Vortex Drop Structure atDesign Flow
Annular Flow withCentral Air Core
HGL
HGL
8/10/2019 Drop Structure Design
48/126
3.5 ODOR AND CORROSION CONTROL
Need for Odor Control
8/10/2019 Drop Structure Design
49/126
Table 3.2 Odorous Compounds in Untreated Wastewater and
Detectable Limits*
ODOROUSCOMPOUND
THRESHOLD OFDETECTION (PPM BYVOLUME)
RECOGNITION(PPM BYVOLUME)
ODORDESCRIPTION
Ammonia 17 37 home cleaningproducts
Chlorine .08 .314 swimming pools
Dimethyl Sulfide .001 .001 decayed cabbage
Diphenyl Sulfide .0001 .0021 decayed cabbage
Methyl Mercaptan .0005 .001 decayed cabbage
Ethyl Mercaptan .0003 .001 decayed cabbage
Hydrogen Sulfide
8/10/2019 Drop Structure Design
50/126
Methods and Alternatives for Odor Control
8/10/2019 Drop Structure Design
51/126
Figure 3.8 Examples of Processes Used for Odor Control
Soil/Compost Filter
Wet Scrubber System(Countercurrent Packed Tower)
Odorous Air
Fan
Soil or CompostClean Air
Gravel
Clean Air
Scrubber Liquid
Recycled PumpSumpDrain
Odorous Air
Air Distribution Pipe
ActivatedCarbon(Dual Bed)
Activated Carbon Filter
Mist Eliminator
Spray System
PackingMedia Support Plate
Odorous Air
Clean Air
Fan
8/10/2019 Drop Structure Design
52/126
Selection
8/10/2019 Drop Structure Design
53/126
Table 3.3 Costs for Odor Control*
Table 3.4 Example: Matrix Evaluation of Gas Phase Odor ControlTreatment
METHOD DESIGN AIR FLOWM3 /MIN
CAPITAL COSTS ANNUAL COSTS
28 $43,750 $9,100 Activated Carbon280 $189,000 $70,500
28 $57,500 $3,000Wet Scrubber
280 $113,000 $28,500
*Costs based on values included in the USEPA Manual for Odor Control ; dollar values indexed to 1999 from 1984values based on ENR index of 1.486.
TECHNOLOGY CRITERIA SCORE
Efficiency Reliability Stability Land Handling Capital
Cost
O&M
Cost
ActivatedCarbon
ChemicalScrubbers
Biofilters
10
8
4
10
8
6
8
6
4
8
6
3
8
6
8
8
8
10
6
6
6
58
48
41
Scoring: 10 = Most favorable; 2 = Least favorable
8/10/2019 Drop Structure Design
54/126
Figure 3.9 At-Grade Odor Control Facility
Corrosion Protection and Prevention
8/10/2019 Drop Structure Design
55/126
Table 3.5 Effect of Sewer Conditions on Hydrogen Sulfide Corrosion
STEP INHYDROGEN
SULFIDECORROSION
PROCESS
CONDITIONVARIABLE
EFFECT OFINCREASING
VARIABLE ONCORROSION
COMMENTS
Production of DissolvedSulfide inWastewater
Concentration of organicmaterial and nutrients
Increases Rate-controlling factor unless sulfateconcentration is very low
Sulfate concentration Increases Not a limiting factor at 20-100 mg/l
Dissolved oxygen Decreases Sulfate reduction inhibited above 1.0 mg/l
pH Varies Sulfate-reducing bacteria viable at pH 5.5-9.0;optimal at pH 7.5-8.0
Temperature Increases Growth rate of sulfate-reducing bacteria istemperature-dependent
Stream velocity Decreases Velocity affects slime layer and deposition of organic solids in pipe
Submerged surface area Increases Submerged slime layer produces sulfides
Detention time Increases Organic matter dissolved and oxygen decreasedwith time
Release of HydrogenSulfide toSewer Atmosphere
Dissolved oxygen Decreases Sulfides oxidized at concentrations greater than1.0 mg/l
pH Decreases Ionized and un-ionized hydrogen sulfide nearlyequal at pH 7.0; un-ionized fraction dominates aspH is further reduced
Metals concentrations Decreases Insoluble metallic sulfides formed by iron, zinc,copper, lead, and cadmium remove dissolvedsulfides from stream
Stream flow velocity Varies Turbulence increases release of hydrogen sulfideto atmosphere, but also increases sulfideoxidation by improved aeration
Depth of flow Varies Water surface area controls hydrogen sulfide gastransfer rate
Temperature Increases Minimal effect due to offsetting aeration andoxygen solubility changes
Moisture Increases Required for bacterial existence; multiple speciesof bacteria active depending on pH
Oxidation of HydrogenSulfide toSulfuric Acid
Ventilation Decreases Removes moisture and increases aeration
Source: USEPA Design Manual: Odor and Corrosion Control in Sanitary Sewerage Systems and Treatment Plants .
8/10/2019 Drop Structure Design
56/126
Table 3.6 Typical Wastewater Characteristics that Promote Hydrogen
Sulfide Generation
PARAMETER CONCENTRATION(MG/L UNLESS NOTED)
Biochemical Oxygen Demand 280
Temperature, degrees C > 30
pH 6.8 - 7.0
Sulfate (drinking water supply) 20 - 40
Total alkalinity (drinking water supply), as CaCO3 190
Hydrogen sulfide (average) 0.10 - 0.85
Metals * 0.7 - 12.7
Suspended solids 300
*Sum of Cd, Cr, Cu, Hg, Mn, Ni, Pb, Zn concentrations for average loading condition
8/10/2019 Drop Structure Design
57/126
Table 3.7 Methods to Control Hydrogen Sulfide Corrosion
APPROACH METHOD OBJECTIVE ADVANTAGES DISADVANTAGES
Good operation and
maintenance
Maintain flowvelocity to minimizesolids depositionand systemventilation.
No additional costs. Effectiveness limited by physicallimitations of system andoperating conditions.
Air injection Increase oxygen inwastewater usingcompressed air or venturi aspirators.
No chemicalinvolved or costs for chemicals.
Low efficiency.Control limited.Possible off-gassing of odors.
Oxygen injection Increase oxygen inwastewater usingon-site generation or liquid oxygen.
High efficiencycompared to air injection.Less hazardoushandling comparedto other chemicals.
Must be injected via pressurizedpipe (e.g., force main or other means).
Improve
OxygenBalance inWastewater
Nitrate addition(e.g., Bioxide)
Provide chemicalsource of oxygenpreferred over
sulfate by bacteria.
Slow-reacting.Low chemicalhazard.
Simple equipmentrequirements.
High chemical cost. Adds nitrogen .
Chlorine gassolution addition
Oxidize dissolvedsulfides to sulfate.
Widely available.Economical in bulkquantity.
Hazardous chemical.Efficiency dependent on mixing.
Sodiumhypochloritesolution injection
Oxidize dissolvedsulfides to sulfate.
Safe vs. chlorinegas.
Unstable in storage.More cumbersome and costly inbulk quantity.
Hydrogen peroxidesolution injection
Oxidize dissolvedsulfides to sulfate.
Rapid reaction rate.Simple equipment.
High chemical cost.Unstable in storage.
ChemicalOxidation of Sulfides inWastewater
Potassiumpermanganateaddition
Oxidize dissolvedsulfides to sulfate.
Simple equipment . High chemical cost.Dosage determined byexperience on specific system.
Precipitationof SulfidesfromWastewater
Iron salts such asferrous sulfate or ferric chloride
Formation of solidparticles of insolublemetallic sulfide.
Simple equipment.Usually available.
Increases metal loadingdownstream.
Alkaline pHShock of Wastewater
Periodic (weekly)dosing with sodiumhydroxide solution
Upset slime layer and temporarilyreduce sulfidegeneration.
Minimal capitalinvestment.Moderate chemicalcost.
Hazardous chemical handling.Unpredictable effectiveness.
Sources: USEPA, 1985; Sulfide in Wastewater Collection and Treatment Systems; ASCE, 1989.
8/10/2019 Drop Structure Design
58/126
Table 3.8 Lining Materials
MATERIAL RELATIVE COST
Polymer Concrete HighPotassium Silicate Concrete High
Filled Epoxy Moderate
Fiberglass Reinforced Vinylester Moderate
Polyester, Vinylester and Epoxy Based Systems Moderate to High
8/10/2019 Drop Structure Design
59/126
Figure 3.10 1.8-m Concrete Pipe with PVC Lining
Table 3.9 Plastic Membranes Used for Corrosion Protection
MATERIAL RELATIVE COST
Polyvinylchloride Moderate
High Density Polyethylene Moderate
Polypropylene Moderate
Polyvinylidene Fluoride High
Ethylene and Chlorotrifluoroethylene Copolymer High
8/10/2019 Drop Structure Design
60/126
Table 3.10 Comparison of Linings and Membranes
Table 3.11 Corrosion-Resistant Pipe Materials
CHARACTERISTIC INORGANIC ORGANIC PVC HDPE PVDF PP
Low Maintenance X X X X
Resistant toHydrogen Sulfide
X X X X X X
Resistant toMicrobacterial
X X X X
Resistant toHydrostaticPressure
X X X X
Cracks w/Substrate X X
MechanicallyBonded
X X X X
X
GENERIC MATERIAL RELATIVE COST
Polyvinylchloride Moderate
High-Density Polyethylene High
Reinforced Concrete Low
Reinforced Plastic Mortar High
Ductile Iron, Cement Mortar Lined Moderate
Filament-wound Fiberglass-Reinforced Plastic High
8/10/2019 Drop Structure Design
61/126
3.6 SUBSURFACE CONDITIONS AND CONSTRUCTION
8/10/2019 Drop Structure Design
62/126
Figure 3.11 Construction Methods and Subsurface ConditionsEncountered at TARP Drop Structures
Tunnel
Deaeration Chamber
SewageFlow
A i r F l o w
S e w a g e
F l o w
ExitConduit
Air Shaft 2 0 '
8 0 '
0 ' 8 0 '
6 0 '
1 9 0 '
2 6 '
M i n
. 1 7 0 '
M a x . 3
3 5 '
M i n
.
M a x .
8 1 '
Top of Rock
Air Vent Chamber
ConnectingPipe
CollectingStructure
Min. Diam: 4'Max. Diam: 19'
Overburden:Conventional
Open-Cut Excavation
Overburden:ConventionalExcavation or
Slurry Wall
Rock:Drill and Blast,
Raise Bore,Down Drill
Rock:Drill and Blast
Range of Depths
8/10/2019 Drop Structure Design
63/126
Constructibility Considerations in Soft Ground and Rock
8/10/2019 Drop Structure Design
64/126
Construction Methods and Risks
8/10/2019 Drop Structure Design
65/126
Figure 3.12 Pipe Jacking Sequence
8/10/2019 Drop Structure Design
66/126
Tunnel Boring Machine with Rock-Cutting Head
Tunnel Boring Machine for Soil Tunnel Boring Machine for Soil
Figure 3.13 Cutting Heads on Tunnel Boring Machines
8/10/2019 Drop Structure Design
67/126
Settlement
8/10/2019 Drop Structure Design
68/126
Figure 3.14 Placing Pipe for Jacking
8/10/2019 Drop Structure Design
69/126
Contract Interface
3.7 OPERATIONS AND MAINTENANCE
Access
8/10/2019 Drop Structure Design
70/126
Screening and Sedimentation
8/10/2019 Drop Structure Design
71/126
8/10/2019 Drop Structure Design
72/126
8/10/2019 Drop Structure Design
73/126
4.0 DESIGN METHODOLOGY
8/10/2019 Drop Structure Design
74/126
8/10/2019 Drop Structure Design
75/126
4.0 DESIGN METHODOLOGY
4.1 ROLE OF HYDRAULIC MODELING IN DROP
STRUCTURE DESIGN
Model Theory and Extension of Model Studies To Design ofPrototype
8/10/2019 Drop Structure Design
76/126
4.2 VORTEX DROP STRUCTURES
8/10/2019 Drop Structure Design
77/126
Tangential Inlet Vortex Type (H4 Type)
8/10/2019 Drop Structure Design
78/126
Figure 4.1 Schematic Design of the H4 Type Drop Structure (1)
Odor Control Vortex Structure
Approach Channel
Diversion Chamber
Vent
Adit
Main Tunnel Deaeration Chamber
Vortex Structure
ApproachChannel
Vortex Opening e
Diversion Chamber
b = 27.5
= 16.8 (Typ)
LT
Lc
Incoming LinkSewers
Q
Q
B
Vertical Shaft
8/10/2019 Drop Structure Design
79/126
Figure 4.2 Dimensions of the Large-Scale Model of the H4-Type DropStructure (1)
16.8
20 1/8"
4' 8"
DeaerationChamber
Vent
Adit
Inlet Box
11 1/2"
8 5/8"
30"
20 1/4"
10 1/8"
12' 8"
5 1/8"
7'27.5
24'
11 1/2"
2 7/8"
8/10/2019 Drop Structure Design
80/126
1) Determine minimum value of geometric scale ratio:
2) Select model scale ratio:
3) Determine model values for the required deaeration chamber length:
4) Determine the initial dimensions of prototype drop structureusing the model scale ratio L r:
Table 4.1 Multipliers Used to Determine Initial Dimensions of DropStructures
D1=LR X 0.96 D 1= Dropshaft Diameter
D2=Lr x 1.69 D 2= Deaeration Chamber Diameter
D3=Lr x 0.84 D 3= Deaeration Chamber Outlet Diameter
LC=L r x LC m LC= Deaeration Chamber Length
LV=Lr x 4.67 L V= Air Vent Locatione=L r x 0.24 Note: minimum e = 0.45m; e= vortex opening prior to vertical shaft
Lt=(B-e)/Tan
16.8 oLt =Approach Channel Transition Length
Where B = approach channel diameter, and e = constricted opening invortex generator
8/10/2019 Drop Structure Design
81/126
8/10/2019 Drop Structure Design
82/126
Figure 4.3 Diversion Structure Dimensions
R1 = D1 x 1.5
R2 = D2 x 1.5
X = R 1 + 0.5 D 3 + C
Z = R 1 + 0.5 D 1 + C
C = Minimum distance required toaccommodate pipe wall thicknessand structural reinforcement
C
D2
D3
C
D1
IncomingSewer
IncomingSewer
Tapered Radiusfor OutgoingPipe Diameter
To DropInlet
Flow
FlowR2
R1
C
Z
X
8/10/2019 Drop Structure Design
83/126
8/10/2019 Drop Structure Design
84/126
D e s
i g n
D i s c h a r g e
( C F S )
A i r F l o w
A i r F l o w
R a t e
i n V e n
t ( C F S )
A i r F l o w
R a t e
t o T u n n e
l ( C F M )
0
2 0 0
4 0 0
6 0 0
8 0 0
1 0 0 0
1 2 0 0
1 4 0 0
1 6 0 0
1 8 0 0
2 0 0 0
1 6 0 0
1 5 0 0
1 4 0 0
1 3 0 0
1 2 0 0
1 1 0 0
1 0 0 0 9 0
0 8 0 0
7 0 0
6 0 0
5 0 0
4 0 0
3 0 0
2 0 0
1 0 0 0
F i g u r e
4 . 4
A i r F l o w
i n V e n
t a n
d A d i t a
t D e s i g n
D i s c
h a r g e
f o r t
h e
T a n g e n
t i a
l I n l e t
T y p e
V o r t e x D r o p
( H - 4
T y p e
) ( 1 )
8/10/2019 Drop Structure Design
85/126
8/10/2019 Drop Structure Design
86/126
Drop Structure with Helical Inlet and Ramps
Figure 4.5 Drop Structure with Helical Inlet and Ramps (13)
Adit
RampOutlet
Section B-B
Section C-C
Section A-A
HelicalRamp
ConveyanceTunnel
(Tailwater Depth)
Dropshaft
HelicalRamp
GuideWall
Center Column
InflowPipe Inflow
PipeGuide
Wall
Center Column
D1
Di A Zi
Z l
P i
B
C C
d
b
W
Po
D3
Bo
Bo
Po
D1
B
Bi
8/10/2019 Drop Structure Design
87/126
Helical Drop Structure Dimensions
8/10/2019 Drop Structure Design
88/126
Table 4.2 Helical Dimensions for Design Flows from 25 to 280 CFS (1)
Figure 4.6 Peak Air Concentration with Varying Tailwater Levels(helical drop structure) (13)
DropshaftPeak FlowCFS
DropDiameter D1
InflowPipeDiameter Di
InletRampPitchPi
InletRampWidthBi
InletRampDistZi
OutletRampPitchPo
OutletRampWidthBo
Outflow PipeDiameter D3
25 3.500 3.167 2.135 1.225 3.115 1.610 1.197 1.833
60 4.667 4.167 2.847 1.633 4.154 2.147 1.596 2.167
115 5.833 5.250 3.558 2.042 5.191 2.683 1.994 2.500
280 8.167 7.333 4.982 2.858 7.269 3.757 2.792 3.000
Z1/D3 = 1.0
Z1/D3 = 1.5
Z1/D3 = 2.0
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
-0.020.30 0.35 0.40 0.45 0.50 0.55 0.60
D3/D1
P e a
k A i r C o n c e n t r a
t i o n
C p
8/10/2019 Drop Structure Design
89/126
Scroll and Spiral Inlet Type
Figure 4.7 Dimensional Relationships for Scroll andSpiral Inlet Types (1)
Inlet
Dropshaft
r
h
D
Hyo
do
vr
v vz
r 2
r m
c r 3
r 1
d8
r 3
r 4
v0
b
a
ee
e e
vr v
vz
e = (b+s)
r 2 = r 1 - 2 e
r 3 = r 1 - 4 e
r 4 = r 1 - 5 e
a = r 1 + e -
17
r 1 = d s + 6 e + r + c12
b2
b b
e e
ee
r 2
r 6
r 5
r 4D
A
A
D
b
b
r 3
r 1
J zJ k
hk hk
D
Section A-A
e = b27
r 1 = D + 6e12
r 2 = D + 4e12
r 3 = D + 212
r 4
= D + e1
2
r 5 = D + e12
5212
r 6 = D + e12
Spiral (14)
Scroll (1) Spiral (Plan)
8/10/2019 Drop Structure Design
90/126
4.3 PLUNGE DROP STRUCTURES
Plunge Inlet Type
8/10/2019 Drop Structure Design
91/126
8/10/2019 Drop Structure Design
92/126
N
B
W
B
C K
L
K
M
E
L
C L A d i t
T u n n e l D i a m .
E
W
3 0 t o 7 5
A
C
C
S
S e c
t i o n
A - A
S e c
t i o n
B - B
E l e v a
t i o n
S e c
t i o n
C - C
C
B
Q
P P
H F
3 '
D S p a c e B e t w e e n
3 ' - 0 "
S l o t s
G
R
A
1 0 ' R .
1 . 5
G
3 G
1 . 5 G
S h a f t I . D
.
2 x
( A )
M i n
.
M i n
.
A
T
S e e
D e t a i
l " A "
D e t a i
l " A "
3 5
6 "
S h a f t I . D
.
9 ' - 0
"
7 ' - 2
"
5 ' - 8
"
A
4 ' - 6
"
3 ' - 7
"
2 ' - 1
0 "
B
2 ' - 9
"
2 ' - 6
"
2 ' - 6
"
C
1 ' - 0
"
1 ' - 0
"
0 ' - 9
"
D ( M a x . )
1 0 ' - 0 "
7 ' - 6
"
5 ' - 6
"
E
9 ' - 0
"
6 ' - 8
"
5 ' - 0
"
F
2 0 ' - 3 1 / 2 "
1 5 ' - 0 1 / 2 "
1 1 ' - 2 1 / 2 "
G
V a r
i a b l e ,
E q u a l
t o P i p e
D i a m e t e r
( B u t
N o t
T o E x c e e
d I . D
. o f S h a f t )
H ( M a x . )
1 2 ' - 0 "
9 ' - 8
"
8 ' - 0
"
H ( M i n
. )
9 ' - 0
"
6 ' - 8
"
5 ' - 0
"
W (
M i n
. )
6 ' - 9
"
4 ' - 9
"
4 ' - 0
"
H & W
( M i n
. ) ( S q
. F t . )
8 1
4 5
2 5
K
2 7 ' - 0 "
2 0 ' - 3 "
1 4 ' - 1 0 "
L
2 9 ' - 0 "
2 1 ' - 6 "
1 6 ' - 0 "
M
5 6 ' - 0 "
4 1 ' - 9 "
3 0 ' - 1 0 "
N ( M i n
. )
4 ' - 0
"
3 ' - 6
"
3 ' - 0
"
P ( M a x . )
1 ' - 6
"
1 ' - 3
"
1 ' - 0
"
N x
P ( M i n
. ) ( S q . F t
. )
6
4 . 4
3
Q
3 2 ' - 6 "
2 4 ' - 0 "
1 8 ' - 1 "
S ( M i n
. )
5 ' - 0
"
4 ' - 6
"
4 ' - 0
"
D e s
i g n
D i s c h a r g e
( c f s ) 6 0 0
2 8 0
1 4 0
H e a
d L o s s
9 ' - 0
"
5 ' - 5
"
4 ' - 7
"
F i g u r e
4 . 8
D i m e n s i o n s
f o r
t h e
C h i c a g o
T y p e
E - 1
5 D r o
p S t r u c
t u r e
( 2 )
8/10/2019 Drop Structure Design
93/126
8/10/2019 Drop Structure Design
94/126
F i g u r e
4 . 9
D i m e n s i o n s f o r
t h e
C h i c a g o
T y p e
D - 4
D r o p
S t r u c
t u r e
( 2 )
A
A
B
B B
E
F
S e c
t i o n
A - A
S e c
t i o n
B - B
G
A J
E
E
A
A
C
H
D C
D
I n l e t C o n
d u i t
W a t e r
C o n
d u i t
V e n
t
A d i t
D e a e r a t
i o n
C h a m
b e r
F V e n
t e d C o v e r
T o p
V i e w
G
A
B B
H
J
A
2 0 ' - 0 "
1 5 ' - 0 "
1 2 ' - 0 "
5 ' - 8 "
B
8 ' - 0 "
6 ' - 0 "
5 ' - 0 "
2 ' - 0 "
C
4 8 ' - 0 "
3 6 ' - 0 "
2 9 ' - 0 "
1 2 ' - 0 "
D
4 0 ' - 0 "
3 0 ' - 0 "
2 4 ' - 0 "
1 0 ' - 0 "
E
2 5 ' - 0 "
1 9 ' - 0 "
1 5 ' - 0 "
6 ' - 3 "
F
5 5 ' - 0 "
4 2 ' - 0 "
3 3 ' - 0 "
1 3 ' - 9 "
G
9 0 ' - 0 "
6 7 ' - 0 "
5 3 ' - 0 "
2 2 ' - 6 "
H
2 0 ' - 0 "
1 5 ' - 0 "
1 2 ' - 0 "
5 ' - 8 "
J
2 8 ' - 0 "
2 1 ' - 0 "
1 7 ' - 0 "
7 ' - 0 "
D e s
i g n
D i s c
h a r g e
( c f s )
4 5 0 0
2 2 0 0
1 2 5 0
1 4 0
H e a
d
L o s s
2 0 ' - 0 "
1 5 ' - 0 "
1 2 ' - 0 "
5 ' - 8 "
8/10/2019 Drop Structure Design
95/126
8/10/2019 Drop Structure Design
96/126
8/10/2019 Drop Structure Design
97/126
5.0 DROP STRUCTURE APPURTENANCES
5.1 ACCESS SHAFTS
8/10/2019 Drop Structure Design
98/126
Figure 5.1 Access Shafts
Access Through Tunnel Crown
Offset Access from Main Tunnel
8/10/2019 Drop Structure Design
99/126
5.2 SYSTEM MONITORING AND CONTROLS
Flow Control Gates
8/10/2019 Drop Structure Design
100/126
8/10/2019 Drop Structure Design
101/126
Figure 5.2 Flow Control Structure Schematic
Hydraulic Supply and Return Lines
Weatherproof Enclosure
Access Hatch
Power Supply
Hydraulic Power Unit
Control Panel
SS Hydraulic Cylinder
Guides forStop Logs
Sluice Gate
FiberglassGratedPlatform
Flow
8/10/2019 Drop Structure Design
102/126
Flow and Rainfall Monitoring
8/10/2019 Drop Structure Design
103/126
H
N e t w o r k
A c c e s s
D i v e r s i o n
C h a m b e r
D r o p s h a f t
A c c e s s
S h a f t
L T
L T
L T
A L T
H 2 5
F S L
R T U
R T U
R T U
O p e r a
t o r
T e r m
i n a l
O p e r a
t o r
T e r m
i n a l
M u l t i - P o i n t
M o d e m
D i a l - I n
A c c e s s
P o r
t a b l e
C o m p u
t e r
C o n t r o l
R o o m
M a i n t e n a n c e
A c c e s s
S e r v e r
L a p t o p
C o m p u
t e r
D a t a R a d
i o
L i n k
L T
D a t a
R a d
i o
S e w e r a g e
F a c
i l i t y
( P u m p
S t a t i o n /
W W T P )
D a t a
R a d
i o
S C A D A
T e r m
i n a l
S C A D A
T e r m
i n a l
D a t a C o m m u n
i c a t
i o n
L i n k s
O d o r
C o n
t r o l
F i g u r e
5 . 3
S c
h e m a
t i c
D i a g r a m
o f a
M o n
i t o r i n g a n
d C o n
t r o
l S y s t e m
8/10/2019 Drop Structure Design
104/126
5.3 DEBRIS SCREENING
8/10/2019 Drop Structure Design
105/126
8/10/2019 Drop Structure Design
106/126
8/10/2019 Drop Structure Design
107/126
APPENDICES
8/10/2019 Drop Structure Design
108/126
8/10/2019 Drop Structure Design
109/126
APPENDIX AREVIEW OF DROP STRUCTURE/TUNNEL SYSTEMS
8/10/2019 Drop Structure Design
110/126
8/10/2019 Drop Structure Design
111/126
APPENDIX A: REVIEW OF DROP STRUCTURE/ TUNNEL SYSTEMS
CHICAGO, ILLINOIS
8/10/2019 Drop Structure Design
112/126
MILWAUKEE, WISCONSIN
PITTSBURGH, PENNSYLVANIA
8/10/2019 Drop Structure Design
113/126
SINGAPORE
MONTREAL, QUEBEC (CANADA)
8/10/2019 Drop Structure Design
114/126
TORONTO, ONTARIO (CANADA)
8/10/2019 Drop Structure Design
115/126
PHOENIX, ARIZONA
ROCHESTER, NEW YORK
8/10/2019 Drop Structure Design
116/126
MINNEAPOLIS/ST. PAUL, MINNESOTA
GOVALLE, TEXAS
8/10/2019 Drop Structure Design
117/126
SYDNEY, AUSTRALIA
CLEVELAND, OHIO
8/10/2019 Drop Structure Design
118/126
RICHMOND, VIRGINIA
SAN FRANCISCO, CALIFORNIA
DEARBORN, MICHIGAN
8/10/2019 Drop Structure Design
119/126
8/10/2019 Drop Structure Design
120/126
Figure A.1 Pump Station, Richmond, VA
Pumps
Tunnel
Tunnel
Access MHSluice Gate
Grade
PumpDischarge
Existing48' Water
SubmersiblePumps
TransitionStructure
Plan
Screen Room
Screen Room
Screen
BridgeCrane
VortexDrop
EL-108.30
EL-81.00
EL-7.00
VortexDrop
BobcatOpening
A
A
8/10/2019 Drop Structure Design
121/126
Figure A.2 Schematic Drop Structure with Vortex Inlet,Pittsburgh, PA
A
A
A
Dropshaft
F l o
wInlet
Dropshaft
Shaft Inlet TankGround Surface
Air Relief
Tunnel
FlowEnergy
Dissipation Chamber
Enlarged Section
T o
G r o u n
d S u r f a c e
Figure A-2 Schematic Drop Structure with Vortex Tank-Type InletPittsburgh, Pennsylvania (8)
8/10/2019 Drop Structure Design
122/126
8/10/2019 Drop Structure Design
123/126
REFERENCES
8/10/2019 Drop Structure Design
124/126
8/10/2019 Drop Structure Design
125/126
REFERENCES
8/10/2019 Drop Structure Design
126/126