Chapter 7 Drainage Design Manual – 2013 Culverts 7 CULVERTS 7.1 Introduction Cross drainage involves the conveyance of surface water and stream flow across or from the highway right of way. This is accomplished by providing either a culvert or a bridge to convey the flow from one side of the roadway to the other side or past some form of flow obstruction. Photo 7-1: Typical Culvert at Adet Quarit Road Gojjam In addition to the hydraulic function, a culvert must carry construction and highway traffic and earth loads. Culvert design, therefore, involves both hydraulic and structural design.However, this section of the manual is concerned with the hydraulic design of culverts. Both the hydraulic and structural designs must be consistent with good engineering practice and economics. Figure 7-1: Culvert components A culvert is a structure that is designed hydraulically to take advantage of submergence to increase hydraulic capacity. It is also a structure used to convey surface runoff through embankments. A culvert is usually covered with fill and is composed of structural material around the entire perimeter. These include steel and concrete pipe culverts and concrete box culverts. However, a culvert can also be a structure supported on spread footings with the streambed serving as the bottom of the culvert. These include some multi-plate steel structures and concrete slab culverts. In addition, a culvert can be a structure that is 6 meters or less in centreline span length, or between the extreme ends of openings for multiple boxes. Structures designed hydraulically as a culvert regardless of length are treated in this chapter.
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Chapter 7
Drainage Design Manual – 2013 Culverts
7 CULVERTS
7.1 Introduction
Cross drainage involves the conveyance of surface water and stream flow across or from
the highway right of way. This is accomplished by providing either a culvert or a bridge to
convey the flow from one side of the roadway to the other side or past some form of flow
obstruction.
Photo 7-1: Typical Culvert at Adet Quarit Road Gojjam
In addition to the hydraulic function, a culvert must carry construction and highway traffic
and earth loads. Culvert design, therefore, involves both hydraulic and structural
design.However, this section of the manual is concerned with the hydraulic design of
culverts. Both the hydraulic and structural designs must be consistent with good
engineering practice and economics.
Figure 7-1: Culvert components
A culvert is a structure that is designed hydraulically to take advantage of submergence to
increase hydraulic capacity. It is also a structure used to convey surface runoff through
embankments. A culvert is usually covered with fill and is composed of structural material
around the entire perimeter. These include steel and concrete pipe culverts and concrete
box culverts. However, a culvert can also be a structure supported on spread footings with
the streambed serving as the bottom of the culvert. These include some multi-plate steel
structures and concrete slab culverts. In addition, a culvert can be a structure that is 6
meters or less in centreline span length, or between the extreme ends of openings for
multiple boxes. Structures designed hydraulically as a culvert regardless of length are
treated in this chapter.
Chapter 7
Culverts Drainage Design Manual-2013
Chapter 7
Drainage Design Manual – 2013 Culverts
In designing culverts, a number of issues must be considered including:
• Economy;
• Eoad immunity – the extent to which flows are passed through culverts under
theroad rather than allowed to overflow the road;
• The configuration of culverts including size and number; alternative culvert types
and materials;
• Afflux (that is the increase in water level caused by the road and its culvert);
• The culvert’s outlet velocity;
• The special needs of culverts which are to be used as fishways, for the passage of
terrestrial fauna, or as cattle creeps (larger culverts will often be required for fauna
or fish passage than for hydraulic reasons);
• Safety (that is catering for the needs of pedestrians, cyclists, or maintenance crews);
and
• Environmental issues (minimising the potential for unacceptable environmental
damage).
To provide consistency within this chapter the following symbols are used. These symbols
are selected for their wide use in culvert publications.
Symbol Definition Units
A Area of cross section of flow m²
AHW Allowable Headwater depth m
B Barrel width m
D Culvert diameter or barrel height mm or m
d Depth of flow m
dc Critical depth of flow m
g Acceleration due to gravity
m/s2
H Sum of HE + Hf + Ho m
Hb Bend head loss m
HE Entrance head loss m Hf Friction head loss m
HL Total energy losses m
Ho Outlet or exit head loss m Hv Velocity head loss m
ho Hydraulic grade line height above outlet invert m
HW Headwater depth (subscript indicates section) m
KE Entrance loss coefficient m
L Length of culvert m
n Manning’s roughness coefficient m
P Wetted perimeter m
Q Rate of discharge m3/s
R Hydraulic radius (A/P) m
S Slope of culvert m/m TW Tailwater depth above invert of culvert m
V Mean velocity of flow with barrel full m/s
Vd Mean velocity in downstream channel m/s
Vo Mean velocity of flow at culvert outlet m/s
Vu Mean velocity in upstream channel m/s
γ Unit weight of water
N/m
τ Tractive force Pa
Chapter 7
Culverts Drainage Design Manual-2013
7.2 Information Required
The catchment area should be carefully defined from maps, as well as aerial photographs,
LIDAR and photogrammetry if available. It is usual to survey stream bed and adjacent land
upstream and downstream of the culvert site and features such as other culverts, houses
and commercial developments (and possibly their floor levels, if it appears they might be
more at risk of flooding due to the new culvert). Cultivated crops and any utility services,
which may influence the location and level of the culvert, should also be noted.
Important information in relation to the highest known past flood levels can be obtained by
interviewing local residents and ERA road maintenance supervisors. The road drainage
designer should also inspect the site thoroughly as the survey may not show all the details
relevant to good design and ease of construction.
7.3 Culvert Location
In general, culverts should be located to fit natural channels in line and grade, following
moderate curvature and natural changes in grade as far as is practical. A culvert placed on
a different skew to that of the natural channel could cause progressive bank erosion and
protection of the bank at risk could be costly.
Photo 7-2: Erosion and bank instability at Quarit Adet Road
Chapter 7
Drainage Design Manual – 2013 Culverts
Figure 7-2: Culvert Alignment Options
The culvert should be designed to suit the outlet conditions even if inlet conditions have to
be modified (e.g. a drop inlet to reduce potential scouring velocities through the culvert).In
most cases, culvert locations are predetermined by the intersection of a watercourse and an
existing roadway. However, where circumstances allow, culverts should be located away
from:
• Erodible or meandering channel bends or banks;
• Critical or isolated aquatic habitat areas; and
• Isolated sections of remnant, valued, or protected riparian vegetation.
If at all possible, culverts should not be located on the bend of an unstable or otherwise
meandering channel. Realigning short sections of an existing channel to fit the culvert
alignment should also be avoided. Where roads traverse broad floodplains or otherwise
interfere with overland flow patterns, regular culverts may be needed to mitigate against
the adverse environmental effects of drainage shadow.
Chapter 7
Culverts Drainage Design Manual-2013
Photo 7-3: Culvert located on a channel bend Arba Minch
7.4 Outlet Velocity
High outlet velocities can cause bank erosion a significant distance downstream of an
outlet. Where high outlet velocities are expected, appropriate dissipation measures will be
required. Alternatively, in some limited cases, a stabilised scour hole or energy dissipator
may be acceptable; however, the design of these is not covered in this chapter.
Photo 7-4: Erosion at outlet of a culvert at Sodo Sawla Road
Where possible, culverts should be designed to provide acceptable velocities without the
need for additional stream bed protection. Allowable streambed velocities to avoid scour
vary according to soil type and topography. Suggested maximum average culvert velocities
for various stream bed materials are given in Table 7.1. Scour and preventative measures
are discussed further in Section 7.18.
Chapter 7
Drainage Design Manual – 2013 Culverts
Table 7-1: Maximum culvert velocities
Material downstream of culvert endwall Allowable velocity (m/s)
Rock 4.5
Stone 150 mm diameter or larger 3.5
Gravel 100 mm or grass cover 2.5
Firm loam or stiff clay 1.2 – 2.0
Sandy or silty clay 1.0 – 1.5
Note: These are target velocities at the culvert outlet
7.5 Vertical Profile
Most longitudinal culvert profiles should approximate the natural streambed. Other profiles
may be chosen for either economic or hydraulic reasons. Modified culvert slopes, or slopes
other than that of the natural stream, can be used to prevent stream degradation, minimise
sedimentation, improve the hydraulic performance of the culvert, shorten the culvert, or
reduce structural requirements. Modified slopes can also cause stream erosion and
deposition. Slope alterations should, therefore, be given special attention to ensure that
detrimental effects do not result from the change.
Channel changes often result in culverts being shorter and steeper than the natural channel.
A modified culvert slope can be used to achieve a flatter gradient to prevent channel
degradation.
7.6 Culverts in Flat Terrain
In flat terrain, drainage channels are often ill-defined or non-existent and culverts should
be located and designed for least disruption of the existing flow conditions. In these
locations multiple culverts can be considered to have a common headwater elevation,
although this will not be precisely correct.
Photo7-5: Multiple culverts
(Sources: Left South African Manual 2006,Right Photo from Tigray Ethiopia)
In flat terrain it may be necessary to construct levee banks (Figure 7.3) to achieve the
design headwater at the culvert location. Where necessary, approval of the local road
authorities should be obtained prior to construction of any levee banks.
Chapter 7
Culverts Drainage Design Manual-2013
Figure 7-3: Development of headwater
7.7 Culvert Type
The selection of the most appropriate type of culvert is dependent on a range of factors
including economics, site conditions, and environmental considerations. While the
majority of culverts consist of concrete pipe or box culverts, corrugated metal pipes, pipe-
arch or arches, may be appropriate and economic in some situations.
Box culverts are generally used where there is insufficient headroom for pipes, where the
available waterway area for the culvert is at a minimum, or where fauna passage is an
issue. In multi-cell construction, slab linked box culverts are often chosen for economical
purposes. Metal culverts have some advantages such as lower cost, and ease of transport
and installation.
However, they also have some serious disadvantages such as the potential for corrosion,
damage due to poor construction or compaction, and higher cover requirements. Unless
there are large financial savings, or other construction restraints, other more robust and
more durable materials should generally be used.
7.8 Siltation/Blockage
The likelihood of blockage should be considered for all culverts. Blockage can occur
through siltation or vegetation, although blockage by siltation is more likely to be
temporary in nature. This is because during flood events, silt deposits can be removed by
high velocity flows. To prevent siltation the desirable minimum velocity in the culvert
should be above 0.7 m/s. A check of velocities should be undertaken as part of design
process.
Where debris blockage is considered likely, larger culvert sizes may be required, in
accordance with the extent of adverse impacts that could occur to the roadway or to
surrounding properties. Blockage by debris is more likely to occur where the catchment
contains significant woody riparian vegetation.In this case detailed assessment of the
catchment is required.
Chapter 7
Drainage Design Manual – 2013 Culverts
Photo7-6: Culvert blocked by siltation and debris Tigray
7.9 Allowable Headwater
One or more of the following conditions will usually determine the allowable headwater
for a culvert:
• The elevation of upstream ponding should not cause unacceptable damage or
adverse effects to adjacent properties. The fact that floods may already enter
properties even without any road embankment should be ascertained in field
investigations or by design calculations;
• Where a road is designed not to be overtopped in the 1 in 50 year or 0.5% Annual
probability event for example, it is desirable to provide freeboard between the
design upstream floodwater surface and the upstream road shoulder edge. Where
this is not economically acceptable, pavement design should make allowance for
higher water levels, and the likely duration of inundation;
• In the event of both of the above conditions permitting a high headwater, the
associated outlet velocity may be intolerably high. In this case, the allowable
headwater may have to be reduced to limit the outlet velocity to an acceptable
value, that is, one that does not cause unacceptable scouring; and
• Where practicable, it is desirable to keep the headwater in the road reserve or
upstream with the landowner’s permission.
7.10 Tailwater
Tailwater (TW) is the depth at the culvert outlet, measured from the water surface in the
downstream channel to the invert of the culvert. Tailwater is significant for the following
reasons;
• A high tailwater may cause the culvert to flow full or under pressure, so increasing
the headwater necessary to pass the flow; and
• A low tailwater relative to the depth of flow in the culvert can result in erosion of
the downstream channel.
If the channel is regular in shape and steady uniform flow conditions can be expected, the
tailwater level can be determined using Manning’s formula as follows:
• Select a trial value of TW. This could be based on the suggested maximum velocity
in Table 7.1 and A = Q/V. The closer the trial TW is to the true value, the less
iteration will be required;
• Calculate the average channel velocity for this trial depth using Manning’s formula,
then calculate Q = AV;
Chapter 7
Culverts Drainage Design Manual-2013
Chapter 7
Drainage Design Manual – 2013 Culverts
• If the channel capacity exceeds the design discharge, recalculate with a reduced
depth; or if the channel capacity is less than the design discharge, recalculate with
an increased depth; and
• Repeat these steps until the estimated channel capacity is within 10% of the design
discharge.
For complex channels, backwater models such as HY8, the Hydraulic Engineering Centres
River Analysis System (HEC-RAS) MIKE, or ISIS can be used, although this would
normally only be necessary for large catchments.
7.11 Hydraulic Performance of Culverts
The most important consideration in culvert hydraulics is whether the flow is subject to
inlet or outlet control. Figure 7.4 shows the range of flow types commonly encountered in
culverts. For inlet control two distinct regimes exist, depending on whether the inlet is
submerged or not submerged. Outlet control occurs in long culverts, culverts laid on flat
grades and with high tailwater depths. In designing culverts, the type of control is
determined by adopting the greater of the headwater depths calculated for both inlet
control and outlet control.
Chapter 7
Culverts Drainage Design Manual-2013
Figure 7-4: Typical conditions under which standard culverts operate
7.12 Inlet Control
When the capacity of the culvert barrel is greater than that of the inlet, the culvert is subject
to inlet control. Then the important factors are the cross-sectional area of the culvert barrel,
the depth of headwater or ponding at the entrance and the entrance conditions, including
the entrance type, existence and angle of headwalls and wing walls, and the projection of
the culvert into the headwater pond.
Chapter 7
Drainage Design Manual – 2013 Culverts
For one-dimensional flow, the relationship between the discharge and the upstream energy
can be computed by an iterative process.
Inlet control can occur with the inlet submerged and the outlet not submerged. Under these
conditions, the flow contracts to a supercritical jet immediately downstream from the inlet.
When the tailwater depth exceeds critical depth, hc and the culvert is laid on a steep grade,
flow remains supercritical in the barrel and a hydraulic jump will form near the outlet. If
the culvert is laid on a slope less than critical, then a hydraulic jump will form in the barrel.
When the culvert flows under inlet control, the roughness and length of the culvert barrel
and the outlet conditions (including the depth of tailwater) are not factors in determining
culvert capacity. An increase in the slope of the culvert reduces headwater only to a small
degree, and can normally be neglected for conventional culverts flowing under inlet
control. Design charts for the design of concrete culverts with inlet control are provided in
Appendix 7A.
7.13 Outlet Control
With outlet control the culvert flow is restricted to the discharge which can pass through
the conduit for a given level of water in the outlet channel (tailwater level). The slope,
cross-sectional area, roughness and length of the culvert barrel have to be considered as
these losses exceed the inlet losses. However, inlet edge geometry can still affect the
capacity.
In general the control will be at the outlet if the culvert slope is less than critical. A
tailwater depth equal to 80% or more of the height of the culvert barrel/cell will usually
indicate outlet control, except in rolling or mountainous country with the culvert on natural
surface slopes. However, a check of the design assuming inlet control is such an easy
process that it forms part of standard design procedure.
Culverts flowing with outlet control can flow with the culvert barrel full or with the barrel
part-full for all of the culvert length. With outlet control, and both the inlet and the outlet
submerged the culvert flows full and under pressure. The culvert, also, can flow full over
part of its length with part-full flow at the outlet. The point at which the water surface
breaks away from the barrel soffit depends on the tailwater depth and culvert grade, and
can be determined by using flow profile calculations.
If the culvert is laid at a flat grade, outlet control can occur with both inlet and outlet not
submerged, and part-full flow throughout the culvert length will be flowing under sub-
critical conditions. Variations of these main types can occur, depending on the relative
value of critical slope, normal depth, culvert height and tailwater depth. While the potential
flow conditions shown in Figure 7.4 are the most common for simple culverts, different
flow conditions are possible where complex culvert structures are required and advice may
be required from an expert in such cases.
Chapter 7
Culverts Drainage Design Manual-2013
Figure 7-5: Hydraulics of culvert flowing full under outlet control
Flow under outlet control can be calculated from the formulae below, the parameters for
which are illustrated in Figure 7.5. The total head (H) required to pass water through a
culvert flowing under outlet control is determined by:
H = Hv+He+Hf
Where:
�� = ������ ������ = ����
�� = �������������� = ������
�� = ������������ = ��. ������. ∗ ����
and
V = velocity of flow in the culvert barrel, (m/s)
Ke = entrance loss coefficient, for values see Table 7.2
N = Manning’s friction factor, for values see Table 7.3