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EIA REPORT FOR PROPOSED MANUFACTURING OF SYNTHETIC RESIN ADHESIVE
M/s. DELL LAMINATE
1 | P a g e
Green Circle, Inc.
DRAFT ENVIRONMENTAL IMPACT ASSESSMENT
REPORT
For Proposed Project
“MANUFACTURING OF SYNTHETIC RESIN ADHESIVE”
By
M/S. DELL LAMINATE
Survey no. 22, plot no. 1, B/h. Pentagon Forgings, National Highway-27 (8B),atBharudi -360 311,Ta. Gondal, Dist. Rajkot, Gujarat, India
CORPORATE OFFICE: Green Empire (Anupushpam), Beside Canara Bank, Nr. Yash Complex, Above Axis Bank, Gotri Main Road, VADODARA – 390 021, (Gujarat), India
EIA REPORT FOR PROPOSED MANUFACTURING OF SYNTHETIC RESIN ADHESIVE
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Green Circle, Inc.
UNDERTAKING
I, Bhavinkumar, Partner of M/s. DELL LAMINATE located atSurvey no. 22, plot no. 1, B/h. Pentagon Forgings, National Highway-27 (8B), at Bharudi -360311, Ta. Gondal, Dist. Rajkot, Gujarat, India, do hereby give undertaking that the data and information given in the Environmental Impact Assessment (EIA) report are factually correct and we will be responsible for any discrepancy in the EIA report.
We also undertake that content including information & data of the EIA report is own by us.
The above stated fact is true to the best of my knowledge.
Date: 17.08.2019 For, M/s. DELL LAMINATE
Place: Rajkot
EIA REPORT FOR PROPOSED MANUFACTURING OF SYNTHETIC RESIN ADHESIVE
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UNDERTAKING
I, Pradeep Joshi, Proprietor of M/s. Green Circle Inc. located at Green Empire (Anupushpam),
Above Axis Bank, Near Yash Complex, Gotri Main Road, Vadodara- 390021, do hereby
undertaking, that we have prepared EIA report for M/s. DELL LAMINATE located at Survey no.
22, plot no. 1, B/h. Pentagon Forgings, National Highway-27 (8B), at Bharudi -360 311,Ta.
Gondal, Dist. Rajkot, Gujarat, India as per Terms of Reference (ToR) prescribed wide letter no.IA-
J-11011/26/2019-IA-II (I).The stated ToRs have been complied and the data mentioned in the
EIA report are factually correct.
The above stated fact is true to the best of my knowledge.
Date: 17.08.2019 For, Green Circle, Inc.
Place: Vadodara
EIA REPORT FOR PROPOSED MANUFACTURING OF SYNTHETIC RESIN ADHESIVE
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Table of Contents
0.0 Executive Summary…………………………………………………………………………………….i-v 1 Introduction and Background .................................................................................................... 22 1.1ProjectProponent ...................................................................................................................... 22 1.2Proposed Project ...................................................................................................................... 22 1.3Need of the Proposed Project and Its Importance to the Country .............................................. 22 1.4Purpose of the Study ................................................................................................................ 23 1.5Project Location ........................................................................................................................ 24 1.6Regulatory Framework .............................................................................................................. 25 1.7Scope and Methodology of the study ........................................................................................ 27 2Project Description ....................................................................................................................... 30 2.1Introduction ............................................................................................................................... 30 2.2Project Location ........................................................................................................................ 30 2.3Justification of Site Selection .................................................................................................... 33 2.4Details of Project Land and Plant Layout Capital ...................................................................... 34 2.5Capital Cost of the Expansion Proposed Project ....................................................................... 35 2.6Details of Products &Raw Material Consumption ...................................................................... 36 2.7Manufacturing Process ............................................................................................................. 37 2.8Raw Materials Requirement with Storageand Transportation Details ........................................ 46 2.9Solvent Requirement & Recovery System ................................................................................ 46 2.10Requirement of Resources ..................................................................................................... 46 2.11Potential and Proposed Control Measures .............................................................................. 49 3 Description of environment ..................................................................................................... 54 3.4Land use ................................................................................................................................... 60 3.5Hydrogeology ............................................................................................................................ 61 3.6Seismicity of the Study Area ..................................................................................................... 67 3.7Ground Water Resources ......................................................................................................... 67 3.8Meteorology .............................................................................................................................. 68 3.9Ambient Air Quality ................................................................................................................... 72 3.10Noise Environment .................................................................................................................. 78 3.11Water Quality ........................................................................................................................ 813 3.12Ground Water Quality: ............................................................................................................ 82 3.13Surface Water Quality: ............................................................................................................ 85 3.14Soil Environment ..................................................................................................................... 88 3.15Biological Environment............................................................................................................ 91 3.16Socioeconomic Environment ................................................................................................. 101 4Anticipated Environmental Impacts and Mitigation Measures ..................................................... 111 4.1Prelude ................................................................................................................................... 111 4.2Valued Environmental Components and Potential Impacts ..................................................... 111 4.2.1Potential Impacts during Project Operation………………………………………………..............111 4.3Potential Impacts and Mitigation Measures during Construction Phase Air Environment, Noise Environment, Land Environment, Solid and Hazardous waste, Site Security and Safety, Water Environment, Soil Environment, Socio- economic Environment, Health and Well-being of Construction Workers. ................................................................................................................. 112 4.4Potential Impacts and Mitigation Measures during Operation phase ....................................... 113 Air Environment ........................................................................................................................... 113 5 ANALYSIS OF ALTERNATIVES .......................................................................................... 123 5.1Introduction ............................................................................................................................. 123 5.2Project Details ......................................................................................................................... 123 5.3Site Alternative ........................................................................................................................ 123 5.4Alternative for Technologies .................................................................................................... 124 6 ENVIRONMENT MONITORING PROGRAM ........................................................................ 125 6.1Environmental Monitoring Program ......................................................................................... 125 6.2Objectives of Monitoring ......................................................................................................... 125
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6.3Environmental Monitoring Program ......................................................................................... 125 6.4Monitoring Equipment and Consumables ................................................................................ 126 6.5Environmental Budget ............................................................................................................. 127 6.6Corporate Environment Policy ................................................................................................ 127 7 ADDITIONAL STUDIES ...................................................................................................... 1289 7.1RISK ASSESSMENT .............................................................................................................. 129 Objective of the study .................................................................................................................. 129 SCOPE OF THE STUDY ............................................................................................................. 129 7.1.1METHODOLOGY ADOPTED FOR QUANTITATIVE RISK ASSESSMENT (QRA)……….....130 Failure or ineffectiveness of the controls can lead to hazardous situation in any industry handling potentially hazardous materials. Following factors govern the severity of consequence of the loss of containment. ................................................................................................................................ 130 7.1.2Software used………………………………………………………………………………...............133 7.1.3Hazards & Damage Criteria of Materials…………………………………………………..............135 7.1.4Hazards Associated with Explosives Chemicals………………………………………………......136 7.1.5Hazards Associated with Toxic Materials…………………………………………………….........137 7.1.6Consequence Analysis………………………………………………………………………............138 7.1.7Conclusion…………………………………………………………………………………….............147 7.1.8Proposed Control Measures……………………………………………………………….. .............147 7.1.9Mitigation Measures…………………………………………………………………………............147 7.1.10REFERENCES………………………………………………………………………………...........148 7.2DISASTER MANAGEMENT PLAN…………………………………………………………………..149 7.2.1INTRODUCTION TO DISASTER MANAGEMENT PLAN………………………………….........149 7.2.2Objective………………………………………………………………………………………….........149 7.2.3Definition and scope…………………………………………………………………………….........150 7.2.4Methodology……………………………………………………………………………………….......150 7.2.5Level of disasters……………………………………………………………………………..............151 7.2.6Information on risk evaluation preliminary hazard analysis………………………………...........151 7.2.7Disaster preparedness……………………………………………………………………….............154 7.2.8Emergency Organization…………………………………………………………………….............154 7.2.9Plant Assembly Points……………………………………………………………………….............155 7.2.10Emergency Control Centre (ECC)…………………………………………………………..........155 7.2.11Medical Services and First Aid……………………………………………………………….........155 7.2.12Transport and Evacuation Arrangements………………………………………………..............156 7.2.13Communication and help from external emergency services ………………………………....156 7.2.14Other Arrangements………………………………………………………………………..............157 7.2.15Emergency Action…………………………………………………………………………. .............157 7.2.17Safety and mitigating measures……………………………………………………………...........160 7.2.18Health, Safety and Environmental Protection………………………………………………........161 7.2.19Training and rehearsing……………………………………………………………………….........163 8PROJECT BENEFITS .............................................................................................................. 1668 8.1Introduction………………………………………………………………………………………...........167 8.2Employment Potential………………………………………………………………………….............167 8.3Improvement in Physical & Social Infrastructure……………………………………………............167 8.4Other Tangible Benefits………………………………………………………………………. .............168 8.5Corporate Environment Responsibility (CER)…………………………………………………........169 9 ENVIRONMENTAL COSTS AND BENEFIT ANALYSIS ................................................... 1691 9.1Environmental Cost Benefit Analysis…………………………………………………………............170 10 ENVIRONMENT MANAGEMENT PLAN.............................................................................. 171 10.1Introduction……………………………………………………………………………………............171 10.2Objective of Environmental Management Plan……………………………………………...........172 10.3Components of EMP…………………………………………………………………………...........172 10.3.1Environmental Management Systems (EMS)………………………………………….. ............172 10.3.2Environmental, Health and Safety (EHS)………………………………………………….........172 10.3.3Environmental Management Cell (EMC)………………………………………………..............173
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10.4Environmental Management Plan of Proposed Project………………………………………......173 10.4.1Environment management during construction phase…………………………………............174 10.4.2Environment management during operational phase forproposed……………………............174 11 SUMMARY & CONCLUSION .............................................................................................. 187 12 DISCLOSURE BY CONSULTANT ....................................................................................... 189
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List of Tables
Table 1:Regulatory Framework ...................................................................................................... 25 Table 2 Scope of Study .................................................................................................................. 29 Table 3: Environmental Aspects .................................................................................................... 34 Table 4: Area Break Up ................................................................................................................. 34 Table 5: List of Industries ............................................................................................................... 35 Table 6: Capital Cost of Proposed Project ..................................................................................... 35 Table 7: Details of Products & Raw Material Consumption ............................................................ 36 Table 8: Details of Raw Material Storage ....................................................................................... 46 Table 9: Details of Power Consumption ......................................................................................... 47 Table 10: Details of Water Consumption & Wastewater Generation as per Consent ................... 47 Table 11: Details of Water Consumption & Wastewater Generation .............................................. 47 Table 12: Fuel Consumption Details .............................................................................................. 48 Table 13: Details of Manpower ...................................................................................................... 48 Table 14: Details of Plant Machineries ........................................................................................... 49 Table 15: Stream Wise Water Consumption & Wastewater Generation ......................................... 49 Table 16: Details of Effluent Treatment Units ................................................................................. 52 Table 17 Technical Details of Evaporator....................................................................................... 52 Table 18 Stream Wise Quality of Effluent....................................................................................... 52 Table 19 Details of Flue Gas Stacks .............................................................................................. 53 Table 20 Hazardous Waste Details ................................................................................................ 53 Table 21 Location Details, Period and Methodology of Baseline Data Generation ......................... 55 Table 22 Table showing land use of the study are (10 km Radius) ................................................ 61 Table 23 Hydrogeological Characteristics of the Aquifers .............................................................. 63 Table 24 Meteorological Data (2018) ............................................................................................. 69 Table 25 Ambient Air Quality Monitoring Locations ........................................................................ 73 Table 26 Ambient Air Quality Monitoring Results (24-hour average) .............................................. 74 Table 27 National Ambient Air Quality Standards and Methods of Measurement........................... 75 Table 28 Ambient Noise Quality Monitoring Locations ................................................................... 79 Table 29 Applicable Noise Standards ............................................................................................ 81 Table 30 Ground Water Sampling Locations .................................................................................. 83 Table 31 Ground Water Quality in the Study Area ......................................................................... 84 Table 32 Surface Water Sampling Locations ................................................................................. 86 Table 33 Surface Water Quality in the Study Area ......................................................................... 86 Table 34 Standard Water Quality Criteria....................................................................................... 87 Table 35 Soil Sampling Locations .................................................................................................. 89 Table 36 Physiochemical Characteristics of Soil ............................................................................ 90 Table 37 List of Flora in the Study Area ......................................................................................... 92 Table 38 List of Fauna ................................................................................................................... 97 Table 39 List of butterflies in and around the study area ................................................................ 99 Table 40 List of amphibians recorded in the study area ............................................................... 100 Table 41 List of reptiles recorded in the study area ...................................................................... 100 Table 42 Mammals recorded in the study area ............................................................................ 101 Table 43 List of villages present in the study area ........................................................................ 102 Table 44 Village-wise details of Population .................................................................................. 103 Table 45 Social Distribution ......................................................................................................... 105 Table 46 Literacy Rate ................................................................................................................. 106 Table 47 Occupational Pattern ..................................................................................................... 108 Table 48 Construction Phase impacts & Its Mitigation Measures ................................................. 112 Table 49 Ground level Concentration of PM in μg/m3 .................................................................. 114 Table 50 Ground level Concentration of SO2 in μg/m3 ................................................................ 116 Table 51 Ground level Concentration of NOX in μg/m3 ............................................................... 117 Table 52 Particular Proposed Technology Alternatives ................................................................ 124 Table 53 EnvironmentalMonitoring Plan (During Operational Phase) ........................................... 126
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Table 54 Budget Allocation for Environmental Management ........................................................ 127 Table 55: Budget Allocation for Social Upliftment Year ................................................................ 127 Table 56: Chemical Storage......................................................................................................... 129 Table 57: Fatal radiation Exposure level ...................................................................................... 136 Table 58: Overpressure Damage Criteria ..................................................................................... 136 Table 59: Properties of the chemicals .......................................................................................... 138 Table 60: Environment management during construction phase .................................................. 174 Table 61: Details of Plant Species in Greenbelt ........................................................................... 177 Table 62: Details of Rain Water Harvesting ................................................................................. 181 Table 63: Budgetary allocation towards Environmental Management for proposed ..................... 185
List of Figures
Figure .1 Project Location Map ...................................................................................................... 24 Figure .2 Photograph of the Project Site ........................................................................................ 25 Figure .3 Methodology of EIA Study ............................................................................................... 28 Figure .1 Index Map ....................................................................................................................... 31 Figure .2 : Google Map Showing 2,5 & 10 km radius from the Project Site ................................... 32 Figure .3 Google Map Showing 10 km radius from the Project Site ................................................ 33 Figure .4 Plant Layout .................................................................................................................... 50 Figure .5 Water Balance Diagram .................................................................................................. 50 Figure .6 Schematic Flow Diagram of Effluent Treatment Plant ..................................................... 51 Figure .1 Location Map of Study area ............................................................................................ 53 Figure .2 :Contour Map of Study area ............................................................................................ 55 Figure .3 Table Showing Land Use of the Study Area (10 km Radius) ........................................... 56 Figure .4 Depth to water level map for the pre-monsoon period 2012 ............................................ 64 Figure .5 Depth to water level map for the post-monsoon period 2012 .......................................... 65 Figure .6 Seismic Zone of Gujarat State ........................................................................................ 67 Figure .7 Ground Water Resources of Gujarat ............................................................................... 68 Figure .8 Wind Rose (January’19 to March’19) .............................................................................. 71 Figure .9 Google Image showing Ambient Air Monitoring Locations............................................... 73 Figure .10 Graphical representation of PM10 concentration at different locations .......................... 76 Figure .11 Graphical representation of PM2.5 concentration at different locations ......................... 76 Figure .12 Graphical representation of SO2 concentration at different locations ............................ 77 Figure .13 Graphical representation of NOX concentration at different locations............................ 77 Figure .14 Google Image showing Ambient Noise Monitoring Locations ........................................ 79 Figure .15 Graphical Representation of Day time Noise Level in the study area ............................ 80 Figure .16 Graphical Representation of Night time Noise Level in the study area .......................... 80 Figure .17 Google Image showing Ground Water Monitoring Locations ......................................... 82 Figure .18 Google Image showing Surface Water Monitoring Locations ........................................ 85 Figure .19 Google Image showing Soil Sampling Location ............................................................ 89 Figure .20 Villages within 10 km radius ........................................................................................ 102 Figure .21 Population of the study area ....................................................................................... 104 Figure .22 Social profile of the study area .................................................................................... 106 Figure .23 Population Literacy of the study area .......................................................................... 107 Figure .24 Occupational Pattern of the study area ....................................................................... 109 Figure .25 Consequence analysis; Event Tree Analysis for release of flammable liquid. .............. 165 Figure 26 Environmental Management Cell ................................................................................. 173
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List of Annexure
Annexure-1: NABET certificate Annexure-2: Land document Annexure-3: ToR Letter Annexure-4: CTE/CTO Letter Annexure-5: CTE/CTO Compliance Annexure-6: Baseline Monitoring Photographs Annexure-7: MSDS Annexure-8: Toposheet Annexure-9: Present Online Application Status Annexure-10: EC to CTE Fees Receipt
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TOR
&
IT’S
COMPLIANCE
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TERMS OF REFERENCE (TOR) COMPLIANCE
Point wise compliance of the TOR points issued by EAC, MoEF& CC, and New Delhi vide
their letter no. for manufacturing of Melamine formaldehyde Resin, Phenol Formaldehyde
A tabular chart with index for point wise compliance is as given below:
Note: No additional ToR has been received.
Sr.
No. ToR Points Compliance Status
Standard ToR prescribed by MoEF& CC
1. Executive Summary Noted
2. Introduction
i. Details of the EIA Consultant including
NABET accreditation Attached as Annexures I
ii. Information about the project proponent Chapter 1 section- 1.1
Page No.22
iii. Importance and benefits of the project Chapter 1 section-1.3
Page No.22
3. Project Description
i. Cost of project and time of completion. Chapter 2 section-2.5
Page No. 35
ii. Products with capacities for the proposed
project.
Chapter 2 section-2.6
Page No. 36
iii.
If expansion project, details of existing products with capacities and whether adequate land is available for expansion, reference of earlier EC if any.
It is new project so capacities of
the existing unit will not be there.
EIA REPORT FOR PROPOSED MANUFACTURING OF SYNTHETIC RESIN ADHESIVE
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iv. List of raw materials required and their source
along with mode of transportation.
Chapter 2 section-2.8
Page No.46
v. Other chemicals and materials required with
quantities and storage capacities
Chapter 2 section-2.8
Page No.46
vi. Details of Emission, effluents, hazardous
waste generation and their management.
Chapter 2 section-2.11.5
Page No.53
vii.
Requirement of water, power, with source of supply, status of approval, water balance diagram, man-power requirement (regular and contract).
Chapter 2 section-2.11.1
Page No. 49
viii.
Process description along with major equipment’s and machineries, process flow sheet (quantative) from raw material to products to be provided.
Chapter 2 section-2.7
Page No.37 -45
Details of Machineries- Section
2.10.5
Page No.48
ix. Hazard identification and details of proposed
safety systems.
Chapter-7 Section 7.1.4
Page No.136
x. Expansion/modernization proposals:
c.
Copy of all the Environmental Clearance(s) including Amendments thereto obtained for the project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of the latest Monitoring Report of the Regional Office of the Ministry of Environment and Forests as per circular dated 30th May, 2012 on the status of compliance of conditions stipulated in all the existing environmental clearances including Amendments shall be provided. In addition, status of compliance of Consent to Operate for the ongoing I existing operation of the project from SPCB shall be attached with the EIA-EMP report.
Not Applicable
d. In case the existing project has not obtained environmental clearance, reasons for not taking EC under the provisions of the EIA
Proposed project has obtained CTO from GPCB for laminated Sheets. This Products
EIA REPORT FOR PROPOSED MANUFACTURING OF SYNTHETIC RESIN ADHESIVE
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Notification 1994 and/or EIA Notification 2006 shall be provided. Copies of Consent to Establish/No Objection Certificate and Consent to Operate (in case of units operating prior to EIA Notification 2006, CTE and CTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliance report to the conditions of consents from the SPCB shall be submitted.
Laminated sheets did not require EC. Compliance of the CTO is attached as Annexure-5.
4. Site Details
i.
Location of the project site covering village, Taluka/Tehsil, District and State, Justification for selecting the site, whether other sites were considered.
Chapter 2, Table 2.2,
Sec. 2.3
Page No 32, 34
ii.
A toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000 scale on an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places)
Attached as Annexure -8
iii. Details w.r.t. option analysis for selection of
site
Chapter 5, Section 5.3
Page No.123
iv. Co-ordinates (lat-long) of all four corners of
the site.
Chapter 1,Section 1.5
Page No.24
v. Google map-Earth downloaded of the project
site.
Chapter 2 ,Fig. 3,4,5
Page No.31,32,33
vi.
Layout maps indicating existing unit as well as proposed unit indicating storage area, plant area, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layout of Industrial Area indicating location of unit within the Industrial area/Estate.
Chapter 2,Fig. 6
Page No.35
vii.
Photographs of the proposed and existing (if applicable) plant site. If existing, show photographs of plantation/greenbelt, in particular.
Attached as Annexure-VI
viii. Land use break-up of total land of the project site (identified and acquired), government/ private - agricultural, forest, wasteland, water
Chapter 2, Table 4
Page 34
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bodies, settlements, etc. shall be included. (not required for industrial area)
ix.
A list of major industries with name and type within study area (10km radius) shall be incorporated. Land use details of the study area
Chapter 2, Table 5
Page 35
x. Geological features and Geo-hydrological
status of the study area shall be included.
Chapter 3, Section 3.2
Page No.55
xi.
Details of Drainage of the project up to 5km radius of study area. If the site is within 1 km radius of any major river, peak and lean season river discharge as well as flood occurrence frequency based on peak rainfall data of the past 30 years. Details of Flood Level of the project site and maximum Flood Level of the river shall also be provided. (mega green field projects)
Chapter 7
Section 7.2.14
Page No.157
xii.
Status of acquisition of land. If acquisition is not complete, stage of the acquisition process and expected time of complete possession of the land.
Attached as Annexure II
xiii. R&R details in respect of land in line with
state Government policy. Not Applicable
05. Forest and wildlife related issues (if applicable):
i.
Permission and approval for the use of forest land (forestry clearance), if any, and recommendations of the State Forest Department. (if applicable)
Not Applicable
ii.
Land use map based on High resolution satellite imagery (GPS) of the proposed site delineating the forestland (in case of projects involving forest land more than 40 ha)
Not Applicable
iii. Status of Application submitted for obtaining the stage I forestry clearance along with latest status shall be submitted.
Not Applicable
iv.
The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project location and the recommendations or
Not Applicable
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comments of the Chief Wildlife Warden-thereon.
v.
Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the State Government for conservation of Schedule I fauna, if any exists in the study area.
Not Applicable
vi.
Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to the Standing Committee of the National Board for Wildlife.
Not Applicable
6. Environmental Status
i.
Determination of atmospheric inversion level at the project site and site-specific micrometeorological data using temperature, relative humidity, hourly wind speed and direction and rainfall.
Chapter 3, Table 24
Page No.69
ii.
AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and other parameters relevant to the project shall be collected. The monitoring stations shall be based CPCB guidelines and take into account the pre-dominant wind direction, population zone and sensitive receptors including reserved forests.
Chapter 3, Table 26
Page No.74
iii.
Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in the NAQQM Notification of Nov. 2009 along with - min., max., average and 98% values for each of the AAQ parameters from data of all AAQ stations should be provided as an annexure to the EIA Report.
Chapter 3, Table 26
Page No.74
iv.
Surface water quality of nearby River (100m upstream and downstream of discharge point) and other surface drains at eight locations as per CPCB/MoEF&CC guidelines.
Chapter 3
Table no 34
Page No.87
v. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF&CC, if yes give details.
NA
vi. Ground water monitoring at minimum at 8 locations shall be included.
Chapter 3, Table 31
Page No.84
vii. Noise levels monitoring at 8 locations within
the study area.
Chapter 3, Table 28
Page No.79
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viii. Soil Characteristic as per CPCB guidelines.
Chapter 3, Table 36
Page No.90
ix.
Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials, additional traffic due to proposed project, parking arrangement etc.
Chapter 3 section 3.15, Table-
3.28
x.
Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area shall be given with special reference to rare, endemic and endangered species. If Schedule- I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared and furnished.
Chapter 3, Section 3.17
Page No.109,110
xi. Socio-economic status of the study area. Chapter 3, Section 3.16
Page No.101
7. Impact and Environment Management Plan
i.
Assessment of ground level concentration of pollutants from the stack emission based on site-specific meteorological features. In case the project is located on a hilly terrain, the AQIP Modelling shall be done using inputs of the specific terrain characteristics for determining the potential impacts of the project on the AAQ. Cumulative impact of all sources of emissions (including \ transportation) on the AAQ of the area shall be assessed. Details of the model used and the input data used for modelling shall also be provided. The air quality contours shall be plotted on a location map showing the location of project site, habitation nearby, sensitive receptors, if any.
Chapter 4 Section 4.4
Page No.113-119
ii. Water Quality modelling - in case of
discharge in water body
There is no discharge of water
as it is ZLD.
iii.
Impact of the transport of the raw materials and end products on the surrounding environment shall be assessed and provided. In this regard, options for transport of raw materials and finished products and wastes
Chapter 4
Section 4.3
Page 112
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(large quantities) by rail or rail-cum road transport or convey or cum- rail transport shall be examined.
iv.
A note on treatment of wastewater from different plant operations, extent recycled and reused for different purposes shall be included. Complete scheme of effluent treatment. Characteristics of untreated and treated effluent to meet the prescribed standards of discharge under E (P) Rules.
Chapter 2
Section:2.11.1
Page No.49
v. Details of stack emission and action plan for control of emissions to meet standards.
Chapter 2
Section 2.11.2
Page No.52
vi. Measures for fugitive emission control
Chapter 10
Section 10.4
Page No.174-176
vii.
Details of hazardous waste generation and their storage, utilization and management. Copies of MOU regarding utilization of solid and hazardous waste in cement plant shall also be included. EMP shall include the concept of waste-minimization, recycle/reuse/recover techniques, Energy conservation, and natural resource conservation.
Chapter 2
Section 2.11.5
Page No.53
viii. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailed plan of action shall be provided.
Not Applicable
ix.
Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shall be included. The green belt shall be around the project boundary and a scheme for greening of the roads used for the project shall also be incorporated.
Chapter 10
Section 10.5
Page No.177
x.
Action plan for rainwater harvesting measures at plant site shall be submitted to harvest rainwater from the roof tops and storm water drains to recharge the ground water and also to use for the various activities at the project site to conserve fresh water and
Chapter 10
Section 10.6
Page No.178
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reduce the water requirement from other sources.
xi. Total capital cost and recurring cost/annum for environmental pollution control measures shall be included.
Chapter 10
Table 63
Page No.185
xii. Action plan for post-project environmental monitoring shall be submitted.
Chapter 6, Section 6.4
Page No.126
xiii.
Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency Management Plan including Risk Assessment and damage control. Disaster management plan should be linked with District Disaster Management Plan.
Chapter 7
8. Occupational health
i. Plan and fund allocation to ensure the occupational health & safety of all contract and casual workers
Plan: Chapter 10
Section 10.7
Page No.182
Budget Allocation: Chapter 6
Table 6.5
Page No.127
ii.
Details of exposure specific health status evaluation of worker. If the workers' health is being evaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, colour vision and any other ocular defect) ECG, during pre-placement and periodical examinations give the details of the same. Details regarding last month analyzed data of above mentioned parameters as per age, sex, duration of exposure and department wise.
Chapter 7
iii.
Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are within Permissible Exposure level (PEL). If these are not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be preserved,
Not Applicable as it is new
plant.
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iv. Annual report of health status of workers with special reference to Occupational Health and Safety.
We will arrange to checkout
periodical/annual health status
of workers with reference to
Occupational Health.
9. Corporate Environment Policy
i.
Does the company have a well laid down Environment Policy approved by its Board of Directors? If so, it may be detailed in the EIA report.
At present, we have not laid down environment policy. We will certainlylay down such a policy.
ii.
Does the Environment Policy prescribe for standard operating process / procedures to bring into focus any infringement / deviation / violation of the environmental or forest norms / conditions? If so, it may be detailed in the EIA.
At present, we have not laid down environment policy. Nevertheless, weshall see to it thatEnvironmental Policy that we have frozen will bring things into focus and any future issues relatedto the environment.
iii.
What is the hierarchical system or Administrative order of the company to deal with the environmental issues and for ensuring compliance with the environmental clearance conditions? Details of this system may be given.
Chapter 6
Section 6.6
Page No.127
iv.
Does the company have system of reporting of non-compliances / violations of environmental norms to the Board of Directors of the company and / or shareholders or stakeholders at large? This reporting mechanism shall be detailed in the EIA report
At present, we have not set-up such system. However, we shall definitely set up a system to report such issues to board of directors, shareholders as well as stakeholders.
10.
Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be provided to the labor force during construction as well as to the casual workers including truck drivers during operation phase.
All facilities like sanitation, fuel, restroom etc to be provided to the labor force during construction as well as to the casual workers including truck drivers during operation phase.
11. Enterprise Social Commitment (ESC)
i.
Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the Enterprise Social Commitment based on Public Hearing issues and item-wise details along with time bound action plan shall be included. Socio-economic development activities need to be elaborated upon.
Details provided in Chapter 10
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12.
Any litigation pending against the project and/or any direction/order passed by any Court of Law Against the project, if so, details thereof shall also be included. Has the unit received any notice under the Section 5 of Environment (Protection) Act, 1986 or relevant Sections of Air and Water Acts? If so, details thereof and compliance/ATR to the notice(s) and present status of the case.
No litigation is pending from the
court case.
13. 'A tabular chart with index for point wise
compliance of above TOR. Complied
SPECIFIC TERMS OF REFERENCE
1. Details on solvents to be used, measures for solvent recovery and for emissions control.
Chapter 2
Section 2.9
Page No.46
2. Details of process emissions from the proposed unit and its arrangement to control.
There is no process emission
3.
Ambient air quality data should include VOC, other process-specific pollutants* like NH3*, chlorine*, HCl*, HBr*, H2S*, HF*,etc.,(*-as applicable)
Chapter 3
Table 26
Page No.74
4. Work zone monitoring arrangements for hazardous chemicals.
Work Zone Monitoring will be
carried out as per Gujarat
Factory Rules.
5. Detailed effluent treatment scheme including segregation of effluent streams for units adopting 'Zero' liquid discharge.
Chapter 2
Section 2.11.1(B)
Page No.51
6. Action plan for odour control to be submitted. Not Applicable
7.
A copy of the Memorandum of Understanding signed with cement manufacturers indicating clearly that they co-process organic solid/hazardous waste generated.
Not Applicable
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8. Authorization/Membership for the disposal of liquid effluent in CETP and solid/hazardous waste in TSDF, if any.
We will be sending Evaporation
salts to TSDF site. Applied for
Membership of the same.
9. Action plan for utilization of MEE/dryers salts.
We will be sending Evaporation
salts to TSDF site. Applied for
Membership of the same.
10. Material Safety Data Sheet for all the Chemicals are being used/will be used.
Attached as Annexure-VII
11. Authorization/Membership for the disposal of solid/hazardous waste in TSDF.
Applied for TSDF membership
12. Details of incinerator if to be installed. Not Applicable
13.
Risk assessment for storage and handling of hazardous chemicals/solvents. Action plan for handling & safety system to be incorporated.
Chapter 7,section 7.2.20
Page No. 163-164
14. Arrangements for ensuring health and safety of workers engaged in handling of toxic materials.
Chapter 7, section 7.2.20
Page No. 163-164
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CHAPTER 1 INTRODUCTION AND BACKGROUND
1.1 ProjectProponent
The details of the Promoters and their Background are given as below:
Sr. No. Name of the Partner Background
1. Chiragkumar Chandubhai Makadia Sells and Marketing
no. 1, B/h. Pentagon Forgings, National Highway-27 (8B), at Bharudi -360 311,Ta.
Gondal, Dist. Rajkot, Gujarat, India
1.3 Need of the Proposed Project and Its Importance to the Country
Resins are used predominately in the wood based product manufacturing industry as
adhesives. Growth of the resin market is strongly correlated to construction/modelling
activity (which accounts for over 50% of consumption), and to a lesser degree, to the
automotive industry.
The products like these Resins (Urea Formaldehyde, Melamine Formaldehyde, and
Cardanol Phenol Formaldehyde & Phenol Formaldehyde) are mainly used to
manufacture Laminated Sheets. These sheets have good market demand to develop the
home and office for furniture to meet the current and future market demand.
The Indian plywood and laminates industry manufactures various engineered woods like
plywood, laminates, MDF and veneers. Plywood is the most demanded product of the
industry followed by laminates.
The market for plywood and laminates is mainly driven by increasing demand from
housing market. The demand has increased due to growing significance of new
construction industry. Plywood and laminates have become an indispensable part of big
and evolving markets like real estate market, furniture market, modular kitchen market
as well as the flooring market. The increased demand in these markets triggers the
demand in the plywood and laminates markets. Apart from this, increasing urban
population, rising per capita income and a gradual shift towards non-food industry are
other key factors driving the growth of plywood and laminates industry in India. Further,
theimplementation of Goods and service Tax (GST) has provided an impetus to plywood
and laminate industry.
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India has now more than 200 laminates producing establishment that includes every kind
of laminates. The top brands with strong market foundation have expanded their
capacities during last 3 to 4 years, sighting rise in domestic and international demand.
The massive surge in Laminates manufacturing capacity has also happened in the
country and 18 percent tax slab has boosted the morale of industry as well as stockiest
across the country and regions.
1.4 Purpose of the Study
M/s. Dell Laminate has obtained No Objection Certificate (NOC/CTE) & Consent to
Operate (CTO) from Gujarat Pollution Control Board (GPCB) for manufacturing of
laminated sheets using ready made resins at Survey no. 22, plot no. 1, B/h. Pentagon
Forgings, National Highway-27 (8B),at Bharudi -360 311,Ta. Gondal, Dist. Rajkot,
Gujarat, India.The project proponent has now planned to manufacture resin on its own
rather than procuring the the same from open market to make the project of laminated
sheet manufacturing economically viable.
The products like Melamine Formaldehyde Resin, Phenol Formaldehyde Resin, and
Urea Formaldehyde Resins &Cardanol Phenol Formaldehyde Resins fall under
Category 5(f) as stated in Environment Impact Assessment Notification Published on
14th September, 2006. Further, the location of the proposed project is outside notified
industrial estate and it does not fall in Small Scale Industrial Unit criteria as per the
Notification under 25th June 2014. Hence, project proponent has to obtain Environment
Clearance from the Ministry of Environment, Forest & Climate Change (MoEF&CC), New
Delhi.
As per the requirements of the notification, an application was submitted to Ministry of
Environment and Forest on dated 25.01.2019 along with Form-1, Pre-Feasibility Report
and Draft terms of Reference (ToR). After this ToR Letter was issued by MoEF&CC, ToR
wide letter no. IA-J-11011/26/2019-IA-II (I)
The purpose of the preparation of Environment impact Assessment (EIA) report is not
only to obtain Environment Clearance from Ministry of Environment, Forest & Climate
Change, New Delhi, but also to understand the likely impacts and to take Environment
Protection/Management measures during and after commissioning of the project.
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1.5 Project Location
The proposed project is to be located at Survey no. 22, plot no. 1, B/h. Pentagon
Forgings, National Highway-27 (8B), at Bharudi -360 311, Ta. Gondal, Dist. Rajkot,
Gujarat, IndiaIt is situated at Latitude: 22°4'1.64"N Longitude: 70°46'26.34"E.Nearest
major city Gondal which is 12.44 kms far from the project site in South direction.
Point Latitude Longitude
Project Site 22° 4'1.64"N 70°46'26.34"E
A. 22° 4.016'N 70° 46.451'E
B. 22° 4.043'N 70° 46.442'E
C. 22° 4.042'N 70° 46.428'E
D. 22° 4.015'N 70° 46.437'E
Figure 1: Project Location Map
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1.6 Regulatory Framework
The proposed project will abide and function under the purview of the following Rules,
Acts & Regulations which are formulated by the government to protect environment and
maintain good environmental conditions.
Table 1: Regulatory Framework
Sr. No.
Legal Instrument (Type, Ref., Year)
Concern Authority or
Bodies Applicability
1 Air (Prevention and Control of Pollution) Act, 1981 and its subsequent amendments
CPCB and SPCB/UTPCC
Air emission from stack attached to Boiler, TFH & D.G. set Process Gas Emission from Laminated Sheet Dryer
2 Water (Prevention and Control of Pollution) Act, 1974 and its subsequent amendments
CPCB and SPCB/UTPCC
Wastewater generation from industrial activities as well as from domestic activities.
3 Water (Prevention and Control of Pollution) Rules, 1975 and its subsequent amendments
CPCB and SPCB/UTPCC
Wastewater generation from industrial activities as well as from domestic activities.
4
The Environment (Protection) Act, 1986 & Environmental (Protection) Rules, 1986 and their subsequent amendments
Ministry of Environment and Forests, & Climate Change (MoEF&CC), CPCB and SPCB/UTPCC.
Production of Synthetic Organic Chemicals (Resins)
5 Hazardous and Other Wastes (Management and Trans boundary Movement) Rules, 2016
MoEF&CC, CPCB, SPCB/UTPCC, DGFT, Port Authority and Customs Authority
Generation of Solid & Hazardous Wastes from industrial activities.
6 Manufacture Storage and Import of Hazardous Chemicals Rules, 1989 amended 2000
MoEF&CC, Chief Controller of Imports and Exports, CPCB, SPCB/UTPCC, Chief Inspector of Factories, Chief Inspector of Dock Safety, Chief
Storage of hazardous chemicals within the plant premises.
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Sr. No.
Legal Instrument (Type, Ref., Year)
Concern Authority or
Bodies Applicability
Inspector of Mines, AERB, Chief Controller of Explosives, District Collector or District Emergency Authority, CEES under DRDO
7 Chemical Accidents (Emergency Planning, Preparedness and Response) Rules, 1996
Ministry of Environment, Forests & Climate Change, Chief Controller of Imports and Exports, CPCB, SPCB/UTPCC, Chief Inspector of Factories, Chief Inspector of Dock Safety, Chief Inspector of Mines, AERB, Chief Controller of Explosives, District Collector or District Emergency Authority, CEES under DRDO.
Storage of hazardous chemicals within the plant premises.
8 EIA Notification, 2006 and its subsequent amendments
MoEF&CC, SPCB/UTPCC
Production of Synthetic Organic Chemicals (Resins)
9
Public Liability Insurance Act, 1991 amended 1992 & Public Liability Insurance Rules, 1991 and its subsequent amendments
MoEF&CC, District Collector
Industrial units manufacturing chemical products and requirement of 70 workers
10 The Factories Act, 1948
Ministry of Labour, DGFASLI and Directorate of Industrial Safety and Health/Factories Inspectorate
Industrial units manufacturing chemical products and requirement of 70 workers
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Sr. No.
Legal Instrument (Type, Ref., Year)
Concern Authority or
Bodies Applicability
11 The Explosive Act ,1884
Ministry of Commerce and Industry (Department of Explosives)
Storage of Methanol (to be used for viscosity adjustment of resins)
12 Noise Pollution (Regulation and Control) Rules, 2000 and its amendments
CPCB and SPCB/UTPCC
Noise may be generated due to industrial activities.
1.7 Scope and Methodology of the study
The EIA study includes determination of baseline conditions, assessment of the Impacts
on the environment due to the construction and operation of the project and making
recommendations on the preventive measures to be taken, to minimize the impact on
the environment to acceptable levels. A suitable post-study monitoring program will be
outlined. Environment Management Plan will be given based on the emissions and
feasibility report. As per the guidelines, the generic structure of EIA is considered as
mentioned in EIA notification dated 14th September, 2006. The scope of study based on
MoEF&CC/CPCB guidelines is tabulated below:
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Figure 2: Methodology of EIA Study
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Table 2 Scope of Study
Environmental Aspects
No. of Locations Observations
Meteorology - One season site specific meteorological status of the study was carried out for prediction of ground level concentration in All the direction (Up Wind, Down Wind & Cross Wind).
Ambient Air Quality 08
The prevailing ambient air quality status was established through a network of stations monitored during the period of March - 2019 to May - 2019. The ambient air quality monitoring as per the parameters prescribed in TOR was carried out within the study area of 10 km. Prediction of impacts on air quality due to proposed operations were carried out through application of air quality models.
Water 08
The water quality data with respect to physicochemical, biological parameters and heavy metals were analyzed to established baseline water quality of study area of 10 km. The wastewater generation, its characterization and management were carried out which was used in assessing the impact of the project on water environment.
Noise 08 Noise level measurements were carried out around the project site, data were also analyzed for establishing baseline status of noise and it was used in assessing the impact of the project on noise & vibration environment.
Soil 08 Soil samples were collected and have been analyzed to understand nutrient status as well as assessing the impact of the project on soil environment.
Ecology -- Flora and fauna species was listed based on the available secondary information. Study of flora and fauna was carried out within 10 km radius around the proposed project.
Geology & Geohydrology
-- Geological and geo-hydrological investigation work has been carried out in and around the study area to know the status of the study area.
Risk and Hazard Analysis
-- Risk Assessment study has been carried out to evaluate risk, assess its impact associated to the proposed project activity --and plan the appropriate action to control risk by the most economical means.
Socio-economic data --
Existing baseline status of the socio-economic profile of the study area with reference to demographic structure, provision of basic amenities, health status incorporating economic pattern in the nearby rural areas (10 km radius) were undertaken, it was used in assessing the impact of the project on socio-economic environment.
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CHAPTER 2 PROJECT DESCRIPTION
2.1 Introduction
M/S. DELL LAMINATE is proposing to increase the manufacturing capacity of Melamine
Cardanol Phenol Formaldehyde Manufacturing of Cardanol Phenol Formaldehyde,
Melamine Formaldehyde, Phenol Formaldehyde & Urea Formaldehyde Resins are
covered under Category 5(f) ‘A’ as per the EIA Notification, 2006 and its subsequent
amendments.
2.2 Project Location
The proposed project site is located at Survey no. 22, plot no. 1, B/h. Pentagon Forgings,
National Highway-27 (8B), at Bharudi -360 311, Ta. Gondal, Dist. Rajkot, Gujarat, India.
Coordinates of the proposed project site are:
Latitude : 22° 4'1.64"N
Longitude : 70°46'26.34"E
The index map is given in Figure 2.1. Google map showing surrounding area in 2, 5 &10
km radius from the project site are given as Figure 2.2.
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India Map Gujarat Map
Project Site Kotda Sangani
Figure 3: Index Map
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Figure 4: Google Map showing 2, 5, 10 kms of project site
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Figure 5: Google Map showing 10 km radius from the Project Site
2.3 Justification of Site Selection
The unit is located at Survey no. 22, plot no. 1, B/h. Pentagon Forgings, National
Highway-27 (8B),atBharudi -360 311,Ta. Gondal, Dist. Rajkot, Gujarat, India and site
selection was guided by many factors like infrastructure, availability of land, water
sources, fuel, transportation, power availability etc.
Specific site selection criteria for the existing project are given below:
The project site is highly developed with all basic infrastructure facilities such as proximity to man power, electricity, water supply, transportation, telecommunication systems etc.
Proposed project site is approximately 0.02 km away from national highway no. 8B which is well connected to other state highways as well as national highway. Transport facilities for all over India are sound at project site.
The project site is intended for the industrial purpose and thus no displacement of population will take place.
There is no protected area notified under the Wild Life (Protection) Act (1972) &Eco sensitive area notified under the Environment (Protection) Act- 1986 exists within 10 km radius areas from the project site.
The requisite skilled, semi-skilled and unskilled labour from local area would be easily available.
Salient features in the surroundings area of the existing site as well as infrastructure
availability with approximate aerial distance and direction are as given below:
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Material MT/MT of Product MT/Ba
tch MT/Month
Input
Urea 0.400 2.00 70
Formaldehyde (37%) 0.590 2.95 103.5
Caustic Soda 0.005 0.025 0.875
Acetic Acid 0.005 0.025 0.875
Total 1.00 5.00 175
Output
Urea formaldehyde resin 1.0 5.00 175
Total 1.0 5.00 175
2. Melamine Formaldehyde Resin:
Manufacturing Process:
1) All the raw materials like Melamine, Formaldehyde & Caustic Lye will be added in
Limped Reactionvessel.
2) The mixture will be stirred and heated up to95°C
3) Reflux will be carried out 95°C for 30minutes.
4) The mixture will then becooled.
5) Melamine Formaldehyde Resin will beready.
Chemical Reaction:
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Flowchart
Mass Balance:
Batch Size : 2MT
Working days : 25 per month
No. of batch : 30
Batch Time : 2hrs
Material MT/MT of Product
MT/Batch MT/Month
Input
Melamine 0.200 0.400 12
Formaldehyde (37%) 0.297 0.595 17.85
Caustic Soda 0.0045 0.00 0.15
Total 0.5 1.00 30
Output
Melamineformaldehyderesin
0.5
1.00
30
Total 0.5 1.00 30
Melamine
Formaldehyde Resin
(2MT/Batch)
Input: 2.00MT/Batch Output: 2.00MT/Batch
Addition and Heating
Heating and reflux
Cooling
Melamine (0.800MT/Batch)
Formaldehyde (1.180MT/ Batch)
Caustic Lye (0.010MT/Batch
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3. Cardanol Phenol FormaldehydeResin:
Manufacturing Process
1) All the raw materials like Formaldehyde, Phenol, Cardanol& Caustic Soda will be
added in Limped Reaction vessel
2) The mixture will be stirred and heated up to60°C.
3) When the temperature reaches 60°C, stopheating.
4) Reflux will be carried out 98°C for 30minutes
5) Vacuum Distillation is carried out to removemoisture.
6) The mixture will then becooled.
7) Cardanol Phenol Formaldehyde Resin is ready.
Flowchart:
Mass Balance:
Batch Size : 5MT
Working days : 25 per month
No. of batch : 30
Batch Time : 5hrs
Phenol (1.932MT/Batch
Caustic soda (0.025) Cardanol (0.485)
Phenol (1.932MT/Batch) Caustic soda (0.025) Cardanol (0.485)
Phenol Formaldehyde
Resin (5.0) Input: 5.250 Output: 5.250
Addition and heating
Heating and reflux
Cooling
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4. Phenol FormaldehydeResin:
Manufacturing Process:
1) All the raw materials like Phenol, Formaldehyde & Caustic Lye will be
mixed in the Reaction vessel.
2) The mixture will be stirred and heated up to60°C.
3) When the temperature reaches 60°C, stopheating.
4) Reflux will be carried out 98°C for 30minutes.
5) Vacuum Distillation is carried out to removemoisture.
6) The mixtures will then becooled.
7) Phenol Formaldehyde Resin is ready.
Material MT/MT of Product MT/Batch MT/Month
Input
Phenol 0.193 0.966 29
Cardanol 0.048 0.024 7.25
Formaldehyde (37%) 0.218 1.404 42.125
Caustic Soda 0.0025 0.0125 0.375
Total 0.525 2.625 78.75
Output
Phenol formaldehyde resin
0.5 2.5 75
Wastewater 0.025 0.125 3.75
Total 0.525 2.625 78.75
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Flowchart:
Phenol (2.417MT/Batch)
)
Phenol Formaldehyde
Resin (5MT/Batch)
Phenol(2.417MT/Batch)
Formaldehyde(2.808MT/Batch)
Caustic Lye(0.025MT/ Batch)
Input: 5.250MT/Batch Input: 5.250MT/Batch
Addition and heating
Heating and reflux
Cooling
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Mass Balance: Batch Size :5 MT
Working days :25 per month
No. of batch :30
Batch Time :5hrs
5. Laminated Sheets
Manufacturing Process 1) Kraft paper will be impregnated with phenol or urea formaldehyde resin and
passed in the drier machine and storedseparately.
2) Base paper and overlay tissue will be impregnated with melamine resin and
passed in the drier machine and stored in A/C room under controlledcondition.
3) Overlay Tissue, base paper and Kraft will be taken in assembly section for making
laminateassembly.
4) These assemblies will be then put into individual daylights of multi daylight
Hydraulic Press with the help of loading and unloadingmachines.
5) The laminated sheet will be trimmed by means of circular saw. Its backside will
be roughened by putting it in sanding machine. This sheet will be then taken for
inspection andgradation.
6) It will be then segregated, wrapped and packed fordispatch.
Material MT/MT of
Product MT/Batch MT/Month
Input
Phenol 0.241 1.208 36.25
Formaldehyde (37%) 0.281 1.404 42.12
Caustic Soda 0.002
5 0.00125 0.375
Total 0.525 2.625 78.75
Output
Phenol formaldehyde
resin 0.5 2.5 75
Wastewater 0.025 0.125 3.75
Total 0.525 2.625 78.75
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PROCESS FLOW DIAGRAM: Kraft paper Phenol/Urea
Formaldehyde resin
Design Paper,
Melamine Formaldehyde Resin
Methanol (When Pheonol Methanol condensor
Formaldehyde is used)
Mass Balance
1, 90,000 laminate sheets Nos/Month
Material MT/MT of Product MT/Day MT/Month
Input
Kraft paper 0.350 10.4 260
Design Paper 0.050 1.35 33.75
Resin 0.600 18.75 468.75
Methanol 0.111 3.5 87.5
Total 1.111 34 850
Output
Laminate sheet 1.00 30.5 760
Edge cutting waste 0.001 0.034 0.85
Methanol vapour 0.092 2.854 72.85
Drying loss 0.018 0.612 16.3
Total 1.111 34 850
Kraft Coating Kraft paper Phenol/Urea
Formaldehyde resin
Design Paper, Melamine
Formaldehyde Resin
Methanol Condensor
Methanol (When Phenol
Formaldehyde is used)
Design Coating
Drying
Cutting
Pressing
Sanding, Gradation &Packing
Finished product: Laminated
sheets
Edge cutting waste
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2.8 Raw Materials Requirement with Storageand Transportation Details
Mostly all raw materials are available in local market so, they are already purchased from local
market & so will be continued further. The convenient transportation medium is used for the
transportation of raw materials, which will be continued after expansion. Storage detail of raw
materials and products are given in Table 2.6 and 2.4.2 respectively.
Table 8: Details of Raw Material Storage
Sr. No. Raw material Storage
capacity
Physical
state Type of storage
1. Melamine 15 MT Solid HDPE Bags
2. Urea 5 MT Solid HDPE Bags
3. Phenol (94%) 20 MT Liquid MS Tank
4. Formaldehyde (37%) 50 MT Liquid MS/HDPE Tank
5. Methanol 20 MT Liquid MS Tank
6. Caustic
Soda(Flakes) 2 MT Solid HDPE Bags
7. Acetic Acid 1 MT Liquid HDPE tank
9. KraftPaper 50 MT Solid -
10. Design Paper 15 MT Solid -
2.9 Solvent Requirement & Recovery System
In the manufacturing of laminated sheets, Methanol is used as a solvent which helps to
let down the viscosity of resins so, that resins can be applied uniformly on the surface of
the sheet.
During the drying process of laminated sheets this Methanol is likely to liberate as a
vapor, this methanol vapor is collected by hood attached with dryer.
Hence the exhaust of the dryer is connected to the condenser, where cool water is
circulated continuously to condense the Methanol vapor, thus Methanol will be 90%
recovered.The recovered Methanol is reused in the process/sold in domestic market.
2.10 Requirement of Resources
There are requirement of resources like water, power, fuel, manpower, plant &
machineries, utilities etc. Details of requirement of such resources for project are
described in subsequent sections under respective headings.
2.10.1 Electricity/Power
The source of Electricity is PGVCL.The power demand for the manufacturing activity
50 KVA.
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Table 9: Details of Power Consumption
S. No. Source Total
1. PGVCL 50 KVA
2. D.G Set (Stand By) 1 No. x 62.5 KVA
2.10.2 Water
For the proposed project, water is required/used for domestic activities, greenbelt
development and industrial operations. Total water requirement will be 25KLD which will
be fulfilled from Bore well.
Table 10: Details of Water Consumption & Wastewater Generation as per Consent
Sr. No. Type of Activity Water Requirement,
KLD
Waste water Generation,
KLD
As per Consent
1 Domestic 1.5 1.4
2 Gardening 1.0 0.0
3 Industrial 2.00 0.0
a RO plant 1.0 0.0
a Process 0.0 0.0
b Cooling 1.0 0.0
c Washing 0.0 0.0
d Boiler 0.0 0.0
Total Industrial 2.00 0.0
Total (1+2+3) 4.5 1.4
Table 11: Details of Water Consumption& Wastewater Generation
Sr. No. Type of Activity Water Requirement,
KLD Waste water Generation, KLD
1 Domestic 2.5 2.0
2 Gardening 3.5 0.0
3 Industrial 19 0.0
a RO plant 18 3.5
a Process 0.0 0.3
b Cooling 10.0 1
c Washing 0.5 0.5
d Boiler 5 0.5
Total Industrial 19 5.8
Total (1+2+3) 25 7.8
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2.10.3 Fuel
Fuel is required for Boiler and D. G. Set (Stand-by). White coal, Wood, Coal will be used
in Boiler & High Speed Diesel (HSD), Low Diesel Oil (LDO) will be utilized for D. G. Set.
Fuel is purchased from local trader. Details of fuel requirement are given in Table 2.10.
Table 12: Fuel Consumption Details
Sr.No. Description Fuel type Total
1. Boiler(3 tonnes)
White coal 10MT/Day
Wood
Coal
2. D.G Set
(Stand By)
LDO 50ltrs/hr
HSD
As per Consent
1 Boiler+ TFH Agro Waste 2100 kg/month
2 D.G.Set H.S.D/Diesel 100 ltrs/hr
2.10.4 Manpower
Total manpower requirement after expansion will be 9 persons, skilled & unskilled, for
the operation and maintenance of the project in efficient way. Out of 9 persons, 7 will be
female employees. Preference is given to the local people from nearby villages based
on their skills as well as our requirements. However, the same will be utilized according
to the requirements and type of work activities. Details of manpower are given in Table
2.9.
Table 13: Details of Manpower
No. of Employees Existing Total
Particulars Skilled Unskilled Skilled Unskilled
Male 1 1 3 2
Female 1 1 2 2
Total 4 9
2.10.5 Plant Machineries & Utilities
List of plant machineries required for the proposed project is given in Table 2.12. The
actual requirements of utilities and machineries & equipment are not limited to the list
given below as some additional minor requirements can also be cited depending up on
necessity noticed during installation & operations.
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Table 14: Details of Plant Machineries
Sr. No. Description Capacity/Size Quantity
1. Reaction Vessels 10 Tonne 3
2. Storage Tanks 3 Tonne 4
3. Hydraulic Press 1 Tonne 1
4. Dryer - 3
5. Boiler 4 Tonne 1
2.11 Potential and Proposed Control Measures
There are possibilities of pollution from the proposed project due todomestic & industrial wastewater generation & disposal; gaseous emission from process, flue gas emission from utilities, fugitive emission, noise and hazardous waste generation &disposal. The said probable pollutions are described below under respective heading with necessary details and mitigation measures.
2.11.1 Water Pollution
The source of water is Bore well water supply. Total water requirement of the proposed will be 25 KLD, out of which 2.5 KLD will be used for domestic use, 3.5 KLD for gardening &19 KLD for industrial purposes. About 4 KLD of sewage will be generated, which will be disposed through septic tank & soak pit.
A. Water Balance
Domestic Wastewater: Total 2 KLD domestic will be generated which will be disposed in soak pit & septic tank.
Industrial Wastewater: Total 5.8 KLD will be generated from industrial wastewater.
Table 15: Stream Wise Water Consumption & Wastewater Generation
Sr.
No.
Type of
Activity Stream
Water
Requirement,
KLD
Waste water
Generation, KLD
1 Domestic Fresh Water 2.5 2.0
2 Gardening Fresh water 3.5 0.0
3 Industrial Fresh Water 19
a RO plant - 18 3.5
a Process - 0.0 0.3
b Cooling - 10.0 1
c Washing - 0.5 0.5
d Boiler - 5 1
Total Industrial - 19 5.8
Total (1+2+3) - 25 7.8
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Figure 7: Water Balance Diagram
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B. Industrial Wastewater Treatment
Details of Effluent Treatment Plant
Domestic sewage will be discharged into Septic Tank/Soak Pit System
Industrial wastewater will be generated from Boiler, Cooling tower, Process & washing.
Wastewater (washing and process) will be collected in collection cumneutralization tank.
Then wastewater will be given Chemical Oxidation treatment.
After completion of chemical treatment, wastewater will be taken to NutchFilter/Filter
Press for chemical sludge separation.
Chemically treated process and washing water will be mixed with cooling towerblow
down & boiler blow down in holding tank. After that it will be taken to anEvaporator
followed by condenser.
ETP sludge along with evaporation residue from evaporator will be disposed ofat TSDF
site. Thus, unit will maintain Zero Effluent Discharge.
Figure 8: Schematic Flow Diagram of Effluent Treatment Plant
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Table 16: Details of Effluent Treatment Units
Name of the Units Volume
Collection cum Neutralization Tank 27 KLD (3m x 3m x 3m)
Table 17Technical Details of Evaporator
Particulars Volume
Capacity 2000Llitres/hr
Quantity of Effluent to be Evaporated 11.6 KLD
Working Hours Per Day Approx 6 hours
MOC MS
Table 18 Stream Wise Quality of Effluent
Particular Unit Process Washing
Quantity Kl/day 0.8 0.8
pH -- 6-7 6-7
Total Suspended Solid mg/l 50-55 50-55
Total Dissolved Solids mg/l 2500-3000 2500-3000
Chemical Oxygen Demand mg/l 220-240 220-240
Particular Unit Cooling Tower Boiler Blow
Down
Quantity Kl/day 3 3
pH -- 6.5-7.5 6.5-7.5
Total Suspended Solid mg/l 70-80 70-80
Total Dissolved Solids mg/l 2000-2500 2000-2500
Chemical Oxygen Demand mg/l 40-50 40-50
2.11.2 Air Pollution [
In this proposed project, flue gas emission will be the main source of air pollution. There
will be chances of fugitive emission due to raw material handling and transportation and
manufacturing activity.
2.11.3 Process Emission
There is no process emission.
2.11.4 Flue Gas Emission
Gaseous emissions &DG Set is anticipated. Coal/Lignite shall be used as fuel. The other
gaseous emission from the proposed project is the flue gas emission from the stack
attached to D. G. Set. HSD will be used as fuel for D. G. Set. However, the D. G. Set shall
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be used during emergency purposes only.
Table 19Details of Flue Gas Stacks
Sr. No. Stacks
attached to Capacity
Fuel & its
requirement
Stack
Height
(m)
Stack
Dia.
(m)
APCM
1. Boiler 3tonnes
White coal/
wood/Coal
Indonesian
/(10 MT/day
LDO
50lits/hr
30 -
Multi
Cyclone
separator
2. D.G Set
(Stand By)
62.5 KVA
HSD
50lits/hr 6 - NA
As per Consent
1. Boiler +
TFH - - 30 -
Dust
Collector
& Hood
Cover
2. D.G.Set
(Stand By) - - 12 - -
2.11.5 Solid/Hazardous Waste
The details of hazardous waste generation and handling / management are given in
Table 2.18. Unit has provided storage area for hazardous wastes having roof, pucca
flooring with leachate collection system. Leachate, if any is collected and treated in
effluent treatment plant. Unit has taken membership of TSDF site of proposed project.
Table 20Hazardous Waste Details
Sr. No. Particulars Category Total Qty. Management
27. Salinity mg/L 189 226.8 284.4 291.6 APHA 2520 B
28. Pesticides P/A Absent Absent Absent Absent Gas
Chromatography
29. Chemical Oxygen
Demand
mg/L 24 16 32 16 APHA 5220
30. Biochemical
Oxygen Demand
mg/L 6 4 8 4 APHA 5210
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3.14 Soil Environment
Soil is our most important natural resource and a natural resource is anything that comes
from the earth and is used by us. We depend on the soil for food, clothing, shelter,
minerals, clay & water. Soil is the seat of many macro and micro flora like algae, fungi,
earthworms, bacteria etc. These are very beneficial in promoting soil reactions and
decomposing the organic matter by which essential nutrients for plants are liberated.
Most of the soil is made-up of two main parts:
A. Tiny bits of mineral particles which come from larger rocks, and humus, which is dark
brown in color and consists of decaying remains of plants and animals.
B. Soil also contains water, air and living organisms, such as fungi, bacteria, earthworms,
roundworms, insects, etc. Actually more living organisms live in the soil than above it.
Methodology
The soil samples were collected from 8 selected locations during pre monsoon season.
The samples collected were homogeneous representative of each sampling location. At
random sub locations were identified at each location and soil samples were collected
from 5 to 15 cm below the surface. It was uniformly mixed before homogenizing the soil
samples. The samples about 500 gm were packed in polythene bags labelled in the field
with location number and sent to the laboratory for the analysis of physicochemical
parameters.
Soil Sampling Locations
Soil sampling was conducted once during the study period of Pre-monsoon season. 8
soil samples were collected from selected locations in the vicinity of the proposed project.
For studying soil quality environment in the study area, sampling locations were selected
to assess the existing soil conditions in and around the existing plant area representing
various land use conditions. The homogenized samples were analyzed for
physicochemical characteristics.
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(Source: Google Image)
Figure 27: Google Image showing Soil Sampling Location
Table 35 Soil Sampling Locations
Location
Code
Sampling
Locations Distance, km Direction
S-1 Project Site - 22° 4'1.64"N, 70°46'26.34"E
S-2 Ardoi 4.03 km, ENE 22° 5'2.36"N, 70°49'0.10"E
S-3 Gundasara 5.73 km, NE 22° 6'57.77"N, 70°49'0.29"E
S-4 Sindhavadar 6.08 km, SW 22° 2'14.35"N, 70°44'22.75"E
S-5 Hadamtala 3.56 km, SE 22° 3'37.41"N, 70°48'22.36"E
S-6 Bhojpara 7.70 km, SSE 22° 0'38.71"N, 70°47'33.98"E
S-7 Vaddhari 4.96 km, W 22° 5'16.08"N, 70°43'51.55"E
S-8 Pipaliya 1.89 km, NNW 22° 5'43.92"N, 70°46'27.60"E (Source: Analysis during study period, GCI)
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Analysis of Soil Samples The soil samples were examined for various physicochemical parameters, to determine the existing soil characteristics of the study
area. Physicochemical characteristics of soil are presented as follows:
Table 36 Physiochemical Characteristics of Soil
Sr. No. Parameters Unit Results
Reference Method S1 S2 S3 S4 S5 S6 S7 S8
1 pH - 7.09 7.61 7.59 7.57 7.54 7.36 7.8 7.6 IS 2720 : Part 26 : 1987
of impacts is the most important component in the Environmental Impact Assessment
studies. Several qualitative and quantitative techniques and methodologies are used to
conduct analysis of the potential impacts likely to build up as a result of the proposed
development activities on physico-chemical, ecological and socio-economic
environments. Such predictions are superimposed over the baseline (pre-project) status
of the environmental quality to derive at the ultimate (post-project) scenario of
environmental conditions. The prediction and identification of impacts helps to minimize
the adverse impacts and maximize the beneficial impacts on environmental quality
during pre and post project execution.
4.2 Valued Environmental Components and Potential Impacts
The project activities will interact with various valued Environmental Components viz.,
air, water, soil, land, flora & fauna, etc. The components that may be affected due to the
proposedmanufacturing of synthetic resin adhesive and require focused evaluation are
summarized in the following sub-sections, considering both construction phase as well
as operation phase of the project.
4.2.1 Potential Impacts during Project Operation
• Impact on Air Environment
• Impact on Noise Environment
• Impact on Water Environment
• Impact due to Solid Waste/ Hazardous Waste
• Impact on Terrestrial Ecology
• Impact on Land Environment
• Impact on Socio-economic Environment
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4.3 Potential Impacts and Mitigation Measures during Construction Phase Air Environment, Noise Environment, Land Environment, Solid and Hazardous waste, Site Security and Safety, Water Environment, Soil Environment, Socio- economic Environment, Health and Well-being of Construction Workers.
During minor construction phase of the project, activities like excavation, grading,
transportation & storage of construction material, civil construction,
mechanicalfabrication & erection will be carried out at the minimum level because there
are nomajor changes to occur for the proposed plant except installation of few newtypes
of machinery. During construction phase, major impacts anticipated will beincrease in
dust contamination and noise. However, these impacts will be limited up toconstruction
period only. Impacts during construction phase and its mitigation measuresare given in
Table 4.1.
Table 48 Construction Phase impacts & Its Mitigation Measures
Attributes Activities and Impact Mitigation Measures
Land
Activity: Removal of top soil and excavated earth Impact: Short term negative minor impacts due to grading, excavation, etc.
There will be very less impact on landdue to construction activities because unitis already existing which requires very less civil work for the proposed
Air
Activity: Mechanical fabrication, Transportation of Construction material Impact: Short term negative impact due to dusting during erection & transportation activities on residential surrounding and construction workers
Barrier sheet will be provided to avoid dispersion of dust in surrounding area. Mask, helmet, goggles etc. will be provided to workers
Noise
Activity: Erection activities may generate noise from equipment and from transport vehicles. Impact: Short term negative impacts due to various fabrication & erection activities. Also due to transportation of vehicles will afferct surrounding population.
Maintenance of vehicles, equipment with proper civil planning will reduce increase in noise levels. Mechanical fabrication, erection and related transportation activities will be carried out during day times only. Personal protective equipment’s like ear plug and ear muff will also provided.
Water
Activity: Sewage generationmay affect the soil and surface water if discharged without management. Impact :Short term negative impacts due to water consumption and sewage generation
Water requirement will be fulfilled by Borewell. Sewage will betreated into soak pit or sewage treatment plant. Good construction practices will beadopted to minimize water wasting andpollution. All the measures will be takento prevent any type of watercontaminations.
Socio- economy
Activity: mechanical fabrication & erection activities for proposed will
Temporary employment will be generated due to transportation,
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Attributes Activities and Impact Mitigation Measures
generate employment for the local 9 people (directimpact). Also, some vendors (indirect impact) may comeup in the area to serve the workers. Impact : Short time positiveimpact due to temporary Employment generation
fabrication etc. which will help inimproving socio-economic level of engaged people.
Ecology
Activity: The local flora and fauna will be affected due to construction activities. Impact :Long term positiveimpact due to greenbeltdevelopment
Greenbelt development is already done very well. This will have positive impacts on local flora-fauna and also will act as absorbent of air pollution and noise. Will help in reducing soil erosion.
4.4 Potential Impacts and Mitigation Measures during Operation phase
Some of the potentially significant environmental impacts from the proposed project will
be in Water environment, Land environment, Air environment, Soild- Hazardous waste,
Soil quality, socioeconomics, Ecology & biodiversity, Odour problem and Energy
conservation.
Air Environment
Long term impacts on the air quality are anticipated due to operational activities. The
baselineambient air quality status in the study area during post monsoon season
indicates that all the criteria pollutants (gaseous as well as particulates), viz., PM10,
PM2.5, SO2, NOx, CO, etc. are well within the prescribed National Ambient Air Quality
Standards (NAAQS set by CPCB). The process involves burning of woodchips in the
thermic fluid heater. As a result, stack emissions would be constituted of mainly Sulphur
dioxide (SO2), oxides of nitrogen (NOX) and particulate matters. The emission will be
compared with CPCB standard.
Stack monitoring for thermic fluid heater and DG set is carried out regularly. Air pollution
control measures like Multi-cyclone separator is provided in the stack. Maintenance is
and will be done for good performance of APCS. The emissions is maintained as per
CPCB limit.
Air Quality Modelling
AERMOD View – Lake Environmental Software, which is a Gaussian-Plume
atmospheric dispersion algorithm for estimating concentration of pollutant, has been
used to predict the Ground Level Concentrations (GLC’s) of PM10, SO2 and NOx due
to plant activity. The GLC’s were predicted on 24 hourly average basis keeping in view
the prescribed national ambient air quality standards (NAAQS).
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Data used for Modeling
The hourly meteorological data along with emission rate for individual pollutants used for
prediction of air quality impacts as given in chapter 2 has been taken into consideration.
Particulate matter (PM10)
The predicted concentrations of PM10 for Post Monsoon season are shown in the form
of isopleths in Figure 4.1 and Table 4.1.
Table 49 Ground level Concentration of PM in μg/m3
Sr.
No.
Location
Code
Name of
Location
Distance &
Direction
fromProject
Site
Predicted
GLC μg/m3
Baseline
result
(Avg.)
μg/m3
Incremental
result after
development
of Project
1 AAQ-1 Project Site - 0.059 73.80 73.859
2 AAQ-2 Ardoi 4.03 km, ENE 0.045 63.9 63.945
3 AAQ-3 Gundasara 5.73 km, NE 0.041 75.3 75.341
4 AAQ-4 Sindhavadar 6.08 km, SW 0.051 58.6 58.651
5 AAQ-5 Hadamtala 3.56 km, SE 0.056 78.9 78.956
6 AAQ-6 Bhojpara 7.70 km, SSE 0.000 80.7 80.700
7 AAQ-7 Vaddhari 4.96 km, W 0.026 68.1 68.126
8 AAQ-8 Pipaliya 1.89 km, NNW 0.004 66.95 66.954
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Figure 33 Ground Level Concentration of PM10
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Sulphur dioxide (SO2)
The predicted concentrations of SO2 for study period are shown in the form of isopleths
in Figure 4.2 and Table 4.3.
Table 50 Ground level Concentration of SO2 in μg/m3
Sr.
No.
Location
code
Name of
location
Distance &
Direction from
Project site
Predicted
GLC μg/m3
Baseline
result
(Avg.)
μg/m3
Incremental
result after
development
of Project
1 AAQ-1 Project Site - 0.473 8.12 8.593
2 AAQ-2 Ardoi 4.03 km, ENE 0.038 7.00 7.038
3 AAQ-3 Gundasara 5.73 km, NE 0.034 8.30 8.334
4 AAQ-4 Sindhavadar 6.08 km, SW 0.043 8.02 8.063
5 AAQ-5 Hadamtala 3.56 km, SE 0.047 8.70 8.747
6 AAQ-6 Bhojpara 7.70 km, SSE 0.000 8.90 8.900
7 AAQ-7 Vaddhari 4.96 km, W 0.022 7.50 7.522
8 AAQ-8 Pipaliya 1.89 km, NNW 0.004 7.36 7.364
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Figure 34: Ground Level Concentration of SO2
Oxides of Nitrogen (NOx)
The predicted concentrations of NOx for study period are shown in the form of isopleths
in Figure 4.3 and Table 4.4.
Table 51Ground level Concentration of NOX in μg/m3
Sr.
No.
Location
code
Name of
location
Distance &
Direction from
Project site
Predicted
GLC μg/m3
Baseline
result
(Avg.)
μg/m3
Incremental
result after
development
of Project
1 AAQ-1 Project Site - 0.344 15.50 15.844
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2 AAQ-2 Ardoi 4.03 km, ENE 0.028 13.40 13.425
3 AAQ-3 Gundasara 5.73 km, NE 0.025 15.80 15.825
4 AAQ-4 Sindhavadar 6.08 km, SW 0.031 15.31 15.341
5 AAQ-5 Hadamtala 3.56 km, SE 0.034 16.60 16.634
6 AAQ-6 Bhojpara 7.70 km, SSE 0.000 16.90 16.900
7 AAQ-7 Vaddhari 4.96 km, W 0.016 14.30 14.316
8 AAQ-8 Pipaliya 1.89 km, NNW 0.003 14.05 14.053
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Figure 35: Ground Level Concentration of NOX
The prediction results corresponding to PM10, SO2 and NOxas shown above indicate that
theair quality impacts with respect to pollutants exclusively from the proposedprojects
would be insignificant and the post-project status shall remain under prescribed NAAQS
for Industrial, Residential and other areas.
Also, during the operation phase of the project, the impacts on air quality due to vehicular
emissions will be very less. Considering the nature of activities, which the
proposedproject will result, less number of vehicular movements within the site and low
threshold values, air pollution is not expected to be a major concern. It is for these
reasons that the ambient air quality predictions using models have not been carried out
for fugitive emissions from vehicles.
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Noise Level
There will be chances of increase in noise level due to the operation of plant
andmachineries for manufacturing activities, utility operations and transportation
ofproducts, raw materials and fuel.
Exposure to continuous and extensive noise at a level higher than 85 dB A may lead
tohearing loss. Continuous hearing loss differs from person to person with the level,
frequency and duration of the noise exposed. Negative effects of noise on human
beingsare generally of a physiological and psychological nature. Hearing losses are the
mostcommon effects among the physiological ones. Blood pressure increases, heart
beataccelerations, appearance of muscle reflexes, sleeping disorders may be
consideredamong the other physiological effects. The psychological effects of noise are
morecommon compared to the psychological ones and they can be seen in the forms
ofannoyance, stress, anger and concentration disorders as well as difficulties in resting
andperception.
Main source of noise in proposed plant is D. G. Set. However, the same will be stand
byand operated only in case of main power failure. Proper and timely lubrication, oiling
and maintenance is carried out for all plant and machineries. Thus, there will not be
anymajor source of higher noise generation which can be propagated in vicinity.Ear
plugs and ear muffs are provided to the workers working in high noise area.Greenbelt
will act as a barrier to the spread of noise in the vicinity.
Regular noisemonitoring will be carried out at the prominent place in the premises. As
far as the noise that will be generated due to the transportation is concerned, the same
will be minimizedthrough transportation only in day time and by maintaining
transportation vehiclesproperly.
Water Environment Domestic wastewater generated will be treated in Soak Pit or STP.The final treated
industrial effluent from ETP willbe evaporated in an evaporator and condensate water
will be reused in industrialactivities after proposed.
Pucca flooring is done in ETP area to avoid any type of leakage that can be percolated
into soil and contaminated ground water. Thus, there will not be any adverse impact on
Ground water as well as Surface water during operation phase.
Land Environment
During operation activity the impact of air, water and solid waste pollution on soilcauses
direct and indirect effect on soil. For this, all the necessary air pollution control system
has been provided in existing and keep continue after the proposed. Sothat there will not
be any adverse impact on soil.
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There will be no adverse effect of wastewater on soil since the treated effluent
generatedfrom the ETP is evaporated in an evaporator and continue the same after
expansion.
All necessary control steps/measures has been provided in existing plant for handling,
Storage and disposal of solid/ hazardous waste generated. Industry has also developed
greenbelt within the premises which prevent soil erosion which may change the landuse.
Soil Quality
Impact: There are no major sources of land contamination from waste spillage. The used
oil shall be collected in drums and shall be sold to the authorized recyclers identified by
the GPCB/ CPCB.
Socio-Economic Environment
Proposed project will have long term positive impact on socio-economicenvironment due
to generation of direct employment for about 70 People. Preference will be given to the
local people from thenearby villages as per the requirement. In addition, secondary job
will be increasedbecause of the day-to-day needs with the upcoming expansion of the
project. This willincrease the employment opportunity in the area as well as improve the
living standardof the people in the area which also will help in improving educational,
medical, healthand sanitation awareness in the people. Resident as well as local
employees will getbenefited by facilities like drinking water, sanitation, first aid etc.
provided by client.
Apart from these direct impacts of the project, nearby small scale laghu udhyog will
beencouraged.
Moreover, unit carries out CSR activities in the nearby area in the field of health,
sanitation, medical aids, educational aids and contribution in infrastructural development
which has beneficial impacts on socio-economic environment.
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Ecology and Biodiversity
There is no sanctuary and national park within the 10 km area from the proposed
projectsite. Also no rare and endangered flora and fauna have been reported during
study in 10km area surrounding to the project site. Proposed project will be carried out
inthe land of the existing industrial premises and no vegetation will be required to
becleared.
Chances of adverse effect on ecology due to the propose project may be occurred due
to air pollution caused by flue gases emission.Regular monitoring of various
parameterswill be carried out. Thus, there will not be any adverse impact occurred on
surroundingecology due to the proposed project. Greenbelt development will
havepositive impact on flora and fauna
Occupational Health
Several health related issues can be occurred with the workers of chemical industries
dueto long term exposure in dusting, noisy area, handling of some hazardous
chemicals,gaseous emissions etc.
In the proposed unit, drinking water and sanitation facilities are provided toworkers. All
the necessary personal protective equipment’s are provided for therespective works. The
unit has provided such arrangements to minimize manualhandling of chemicals and
hazardous wastes. Regular health check-ups are carried out ofall the workers and record
is maintained for the same. Medical, fire and safety trainingsare given time-to-time.
Moreover, unit has provided proper environmental managementsystem and operates the
same efficiently. Thus, there will not be any possibility ofadverse impact on workers’
health & the same shall be continued further with theupcoming expansion of the
project.Thus, no adverse impact is expected on sanitation and community health.
Geo- Hydrology
There should be proper collection and handling of effluent to avoid any leakages
andspillages. It is recommended to provide pucca flooring in the process area as well as
in chemical storage area. Chemical storage area is to be provided with dyke wall to
controlor stop the effluent discharge on land which may contaminate soil. Industry
shouldexplore the possibility of reuse/recycle and other cleaner production options
forreduction of waste and to conserve fresh water.
Specific mitigation as the creation of sediment retention basins or planting of
rapidlygrowing vegetation to improve the moist condition of soil and control soil erosion.
Toperform rain water harvesting system for ground water recharge purpose as it is
simple, economical and eco friendly. It reduce run off ground water pollution and soil
erosion.
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CHAPTER 5 ANALYSIS OF ALTERNATIVES
5.1 Introduction
Alternative analysis is the process of analyzing the project’s location for suitability of
basic necessities to operate the plant safely this analysis also covers the environmental
aspect of pollution prevention and improvement in quality of life near to the project
vicinity. The project alternative is the course of action in pace of another, that would meet
the same purpose and need, but which would avoid or minimize negative impacts and
enhance project benefits. Such projects may result in specific impacts which can be
avoided or mitigated by adherence to certain predetermined performance standards,
guidelines or design criteria. Alternative approaches may therefore be more effective
integrating environmental and social concerns into the project planning process.
5.2 Project Details
M/s. DELL LAMINATEis proposed for the manufacturing of Melamine Formaldehyde
Wastewater treatment plant consisting of primary treatment units followed by evaporator. Domestic wastewater will be treatedin Soak Pit & Septic tank.
-
2. Air Cyclone separator followed by Bag Filter.
Proposed APCM is adequate to keep emissions within limit.
3. Solid/
Hazardous waste
Solid & Haz. Waste is stored in separate storage area and Haz. Waste finally disposed to approved TSDF site, reuse of waste & disposal by selling to registered recycler.
As disposal facilities are safe and also guided by authority. No new changes are required for switching on to other alternative
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CHAPTER 6 ENVIRONMENT MONITORING PROGRAM
6.1 Environmental Monitoring Program
Environmental monitoring describes the processes and activities that need to take place
toCharacterize and monitor the quality of the environment. Environmental monitoring is
used in the Preparation of environmental impact assessments, as well as in many
circumstances in which human activities carry a risk of harmful effects on the natural
environment. All monitoring strategies and programs have reasons and justifications
which are often designed to establish the current status of an environment or to establish
trends in environmental parameters. Environmental Monitoring Network is operation
phase of the project for monitoring of various environmental parameters like air, water,
noise, soil etc.
6.2 Objectives of Monitoring
To comply with the statutory requirements of monitoring for compliance with conditionsof EC, NOC and CC&A.
To comply with the provision of factory Act.
To verify the result of the impact assessment study in particular with regards to newdevelopment.
Identification of any significant adverse transformation in environmental condition toplan additional mitigation measures; if & as required.
To check or assess the efficiency of the controlling measures.
To ensure that new parameters, other than those identified in the impact assessmentstudy, do not become critical through the commissioning of new project.
To establish a data base for future impact assessment studies for new project.
6.3 Environmental Monitoring Program
Environmental Monitoring should be carried out during operation phase of the project.
Monitoring and Reporting Procedure
Regular monitoring of important and crucial environmental parameters is of immense
importance toassess the status of the environment during operational phase. With the
knowledge of baseline condition, the monitoring program can serve as an indicator for
any deterioration in environmental conditions due to operational phase and suitable
mitigation steps could be taken in time to safeguard the environment. Monitoring is as
important as that of control of pollution since theefficiency of control measures can only
be determined by monitoring. The proposed monitoring program gives below:
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Ambient Air Quality Monitoring
Both ambient air quality and stack emission will be monitored. The ambient air quality
with respectto NOx, SO2, suspended particulate matter (PM10 and PM2.5) will be
monitored in at least 3-4locations in and around the project site through a reputed
environmental laboratory recognized byMoEF/NABL. Monitoring will be carried out for a
period of 24 hours, every month during construction phase and quarterly in operation
phase. Similarly, all the stacks in the proposed unit will be monitored once in three
months with respect to NOx, SO2, particulate matter (PM) and Carbon Monoxide (CO)
level.
Water monitoring
Ground water monitoring locations will be identified and periodically check the Physical,
chemical as well as biological parameter as per drinking water standard IS 10500: 2012.
Noise level monitoring
Monitoring of the noise level is essential to assess the effectiveness of Environmental
Management Plan implemented to reduce noise levels. A good quality sound level meter
and noise exposure meter may be procured for the same. Audiometric tests shall be
conducted periodically for the employees working close to the high noise sources. The
noise levels due to machines and equipments will be monitored regularly.
6.4 Monitoring Equipment and Consumables
A well-equipped laboratory with consumable items will be provided for monitoring of
important environmental parameters. Alternatively, monitoring can be outsourced from
MoEF/NABL recognized laboratory.
Table 53EnvironmentalMonitoring Plan (During Operational Phase)
Component Parameters Location Frequency Duration
Ambient Air
Quality
PM10, PM2.5,
SO2,NOx,
Minimum 3-4 locations
with oneon upwind
side,one on downwind
& one on lateral side
and one at project site.
Quarterly 24 hrs
Point Source
Emissions
Particulates,
SO2,NOx, Each stack – for flue gas Quarterly
As per the CPCB
guidelines
Noise level Leq day, Leq
Night dB(A)
In and around the
work zone Quarterly
24 hour reading
with afrequency
of 10 minutes
every hour
Soil Quality
Physico-
chemicalchar
acteristics
At relevant
locations Quarterly
Sample every
season
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Ecology
Survival rate
of
plantation
At locations of
compensatory plantation
and landscaping
Annually For 3 years after
operation starts
Health All relevant
parameters Every 15 days
Regular
check ups
As per
requirement
Solid waste
Depending
on type of
wastes
Solid waste
disposal location
Once during
each season One time sample
Ground &
Drinking
water
As per IS
10500:2012 Adjoining village Quarterly
At least at three
Locations.
6.5 Environmental Budget
For environment protection and management and pollution control and treatment and
monitoring systems, appropriate budgetary provision would be made and provision for
recurring expenditure for environment management of the project would be made. The
details of budget allocation during operation phase are given in below Table:
Table 54Budget Allocation for Environmental Management
S.No. Pollution Control Measures Total Cost
per annum Rs. (Lakhs)
1. Air Pollution Control 0.25
2. Water Pollution Control 2.45
3. Noise Pollution Control 0.07
4. Hazardous waste 0.10
5. Miscellaneous 0.15
6. Occupational Health 0.17
7. Green Belt 0.12
Total 4.31
Table 55: Budget Allocation for Social Upliftment Year
Activity Year allotted budgetary provision (Rs)
Construction/repairing of roads Project proponent will follow the CSR
policy as Directives of Statutory
Authorities after Commencing Production
Activities.
Primary health Centre
Medical Camp
Women Empowerment
Tree Plantation
6.6 Corporate Environment Policy
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Project proponent is presently involved in business of the Laminated Sheets & Resins
andunderstand their responsibilities towards community as well environment along
withdoing business. They believe in sustainable development and therefore are
providing adequate environmental control and management system in unit and will
regularly andefficiently operate the same.
Environment Management Cell
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CHAPTER 7 ADDITIONAL STUDIES
7.1 RISK ASSESSMENT
Objective of the study
Quantitative Risk Assessment (QRA) study for M/s Dell Laminate has been carried out
based on data provided by M/s Dell Laminate.The main objective of risk assessment -
Quantitative Risk Assessment (QRA) is to identify and determine the potentialdamage
or loss of life, property and environment and to provide a scientific argument for decision
makers to provide and maintain the safety levels of the facilities to prevent or mitigate
harm and loses. This is achieved by the following:
Identification of hazards that could be realized from manufacturing processes, plant
equipment and machinery, raw materials and products.
Identify the potential failure scenarios that could occur within the facility.
To Asses, the potential risks associated with identified hazards to which the plant and
its personal and community outside may be subjected. Consequences analysis of
various hazards is carried out to determine the vulnerable zones for each probable
accident scenario.
Evaluate the process hazards emanating from the identified potential accident
scenarios.
Analyze the damage effects to the surroundings due to such accidents.
Conclusion and Recommendation to mitigate measures to reduce the hazard / risks.
To provide guidelines for the preparation of On-site response plan.
SCOPE OF THE STUDY
The Project will undertake Quantitative Risk Assessment (QRA) study for the storage
tank area.
Following listed material below are stored, used and handled in the premises
Table 56: Chemical Storage
Name of Raw Material
Storage Facility / Packing
Storage / Packing Capacity(MT)
Storage condition
Methanol MS Tank 20 NTP
QRA study will include the following task:
Hazard Identification
Failure Scenario
Consequence Analysis
Dispersion Modelling
Risk Assessment
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Evaluation of risk reduction options. and risk management plan
7.1.1 METHODOLOGY ADOPTED FOR QUANTITATIVE RISK ASSESSMENT
(QRA)
Failure or ineffectiveness of the controls can lead to hazardous situation in any industry
handling potentially hazardous materials. Following factors govern the severity of
consequence of the loss of containment.
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Intrinsic properties; flammability, instability and toxicity.
Dispersive energy; pressure, temperature and state of matter.
Quantity present
Environmental factors; topography and weather.
Handling and storage facilities and procedures.
Awareness, Training and Communication
The study has been carried out in accordance with the National and International codes
of practices using Process Hazard Analysis Software Tool (PHAST) software. The latest
version of the renowned PHAST software package of DNV is used for carrying out the
risk analysis.
The full terms of potential hazardous scenarios and consequence events associated with
the installation and operation was considered in the analysis.
Based on the operations to be carried at the plant, the Risk Analysis conducted to identify
the affected distances and the damage of property and population from the identified
scenarios considering the Maximum Credible Loss Scenario (MCLS) & Worst case
scenario.
Maximum credible loss scenarios have been worked based on the inbuilt safety systems
and protection measures to be provided for the operation of the facility & the Worst case
scenario i.e. 100% catastrophic rupture have been worked out based on failure of the
inbuilt safety system.
The Worst case Scenario assumed as catastrophic rupture, as per the guidelines
suggested by DNV – UK, and maximum inventory at the time of failure.
Consequence analysis and calculations are effectively performed by computer software
using models validated over a number of applications. Consequence modeling is carried
out by PHAST (version 6.53) of DNV Software, UK.
PHAST uses the Unified Dispersion Model (UDM) capable of describing a wide range of
types of accidental releases. The Model uses a particularly flexible form, allowing for
sharp-edged profiles, which become more diffuse downwind.
PHAST contains data for a large number of chemicals and allows definition of mixtures
of any of these chemicals in the required proportion. The calculations by PHAST involve
following steps for each modeled failure case:
Run discharge calculations based on physical conditions and leak size.
Model first stage of release (for each weather category).
Determine vapour release rate by flashing of liquid and pool evaporation rate.
Dispersion modelling taking into account weather conditions.
In case of flammable release, calculate size of effect zone for fire and explosion.
The hazardous materials considered in this study are mostly flammable liquids.
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7.1.2 Software used
PHAST has been used for consequence analysis include discharge and dispersion
calculations.
Other factors considered for risk assessment
Metrological condition
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The consequences of released toxic or flammable material are largely dependent on the
prevailing weather conditions. For the assessment of major scenarios involving release
of toxic or flammable materials, the most important meteorological parameters which
affect the atmospheric dispersion of the escaping material include crucial variables such
as wind direction, wind speed, atmospheric stability and temperature. Rainfall does not
have any direct bearing on the results of the risk analysis; however, it can have beneficial
effects by absorption / washout of released materials. Actual behavior of any release
would largely depend on prevailing weather condition at the time of release.
For the present study we used the metrological data of the Ahmadabad.
Atmospheric parameters
The wind speed and wind direction data which have been used for the study is
summarized below:
Wind Speed : 1.5&5 m/s
Atmospheric Stability : D and F
Weather category
One of the most important characteristics of atmosphere is its stability. Stability of
atmosphere is its tendency to resist vertical motion or to suppress existing turbulence.
This tendency directly influences the ability of atmosphere to disperse pollutants emitted
into it from the facilities. In most dispersion scenarios, the relevant atmospheric layer is
that nearest to the ground, varying in thickness from a few meters to a few thousand
meters. Turbulence induced by buoyancy forces in the atmosphere is closely related to
the vertical temperature gradient.
Temperature normally decreases with increasing height in the atmosphere. The rate at
which the temperature of air decreases with height is called Environmental Lapse Rate
(ELR). It will vary from time to time and from place to place. The atmosphere is said to
be stable, neutral or unstable according to ELR is less than, equal to or greater than Dry
Adiabatic Lapse Rate (DALR), which is a constant value of 0.98°C/100 meters.
Pasquill stability parameter, based on Pasquill – Gifford categorization, a meteorological
parameter, describes the stability of atmosphere, i.e., the degree of convective
turbulence.
Pasquill has defined six stability classes ranging from `A' (extremely unstable) to `F'
(moderately stable). Wind speeds, intensity of solar radiation (daytime insulation) and
nighttime sky cover have been identified as prime factors defining these stability
categories.
When the atmosphere is unstable and wind speeds are moderate or high or gusty, rapid
dispersion of pollutants will occur. Under these conditions, pollutant concentrations in air
will be moderate or low and the material will be dispersed rapidly.
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When the atmosphere is stable and wind speed is low, dispersion of material will be
limited and pollutant concentration in air will be high. In general, worst dispersion
conditions (i.e. contributing to greater hazard distances) occur during low wind speed
and very stable weather conditions.
7.1.3 Hazards & Damage Criteria of Materials
Definitions
Hazards associated with Flammable chemicals
The release of flammable gas or liquid can lead to different types of fire or explosion
scenarios and will depend on the material released, mechanism of release,
temperatureandpressure of the material and the point of ignition. Types of flammable
effects are as follows.
Pool fire
The released flammable material, a liquid stored below its normal boiling point, will collect
in a pool. The geometry of the pool will be dictated by the surroundings. If the liquid is
stored under pressure above its normal boiling point, then a fraction of the liquid will flash
into vapor and the remaining portion will form a pool in the vicinity of the release point.
Once sustained combustion is achieved, liquid fires quickly reach steady state burning.
The heat release rate is a function of the liquid surface area exposed to air. An
unconfined spill will tend to have thin fuel depth (typically less than 5 mm) which will
result in slower burning rates. A confined spill is limited by the boundaries (e.g. a dyked
area) and the depth of the resulting pool is greater than that for an unconfined spill.
Flash fire:
It occurs when a vapor cloud of flammable material burns. The cloud is typically ignited
on the edge and burns towards the release point. The duration of flash fire is very short
(seconds), but it may continue as jet fire if the release continues. The overpressures
generated by the combustion are not considered significant in terms of damage potential
to persons, equipment or structures. The major hazard from flash fire is direct flame
impingement. Typically, the burn zone is defined as the area the vapor cloud covers out
to half of the LFL. This definition provides a conservative estimate, allowing for
fluctuations in modelling. Even where the concentration may be above the UFL,
turbulent induced combustion mixes the material with air and results in flash fire.
Jet Fire:
Jet flames are characterized as high-pressure release of gas from limited openings (e.g.
Due to small leak in a vessel or broken drain valve). Boiling liquid expanding vapor
explosion (bleve) or fireball: a fireball is an intense spherical fire resulting from a sudden
release of pressurized liquid or gas that is immediately ignited. The best known cause
of a fireball is a boiling liquid expanding vapor explosion (bleve). Fireball duration is
typically 5 – 20 seconds.
Vapor cloud explosion:
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When a large quantity of flammable vapor or gas is released, mixes with air to produce
sufficient mass in the flammable range and is ignited, results a vapor cloud explosion
(vce). Without sufficient air mixing, a diffusion-controlled fireballmay result without
significant overpressures developing. The speed of flame propagation must accelerate
as the vapor cloud burns. Without this acceleration, only a flash fire will result.
7.1.4 Hazards Associated with Explosives Chemicals
Damage criteria
Damage due to thermal radiations and overpressure have been arrived at by taking in to
consideration the published literature on the subject. The consequences are then
visualized by the superimposing the damage effects zones on the proposed plan site
and identifying the elements within the project site as well as in the neighboring
environment, which might be adversely affected, should one or more hazards
materialize.
Thermal damage
The effect of thermal radiation on people is mainly a function of intensity of radiation and
exposure time. The effect is expressed in terms of the probability of death and different
degrees of burn. The following tables give the effect of various levels of heat flux.
Fatal Radiation Exposure Levels
Table 57: Fatal radiation Exposure level
Radiation level
kW/m2
Fatality
1% 50% 99%
Exposure in seconds
4.0 150 370 930
12.5 30 80 200
37.5 8 20 50
Overpressure Damage
Table 58: Over pressure Damage Criteria
Over
Pressure
(Mbar)
Mechanical Damage To
Equipments Damage to People
300 Heavy damage to plant
& structure
1% death from lung damage
>50% eardrum damage
>50% serious wounds from flying objects
100 Repairable damage >1% eardrum damage
>1% serious wounds from flying objects
30 Major glass damage Slight injury from flying glass
10 10% glass damage ***
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7.1.5 Hazards Associated with Toxic Materials
It is necessary to specify suitable concentration of the toxic substance under study to
form the end-point for consequence calculations. American Industrial Hygiene
Association (AIHA) has issued Emergency Response Planning Guidelines (ERPG) for
many chemicals, describes the various scenarios:
• ERPG-1 is the maximum airborne concentration below which it is believed that nearly all
individuals could be exposed for up to 1 hour without experiencing other than mild
transient adverse health effects or perceiving a clearly defined, objectionable odour.
• ERPG-2 is the maximum airborne concentration below which it is believed that nearly all
individuals could be exposed for up to 1 hour without experiencing or developing
irreversible or other serious health effects or symptoms, which could impair an
individual's ability to take protective action.
• ERPG-3 is the maximum airborne concentration below which it is believed that nearly all
individuals could be exposed for up to 1 hour without experiencing or developing life-
threatening health effects.
Toxic limit values as TLV (Threshold Limit Value), STEL (Short Term Exposure Limit),
Immediately Dangerous to Life or Health (IDLH) concentrations are issued by US
National Institute for Occupational Safety and Health (NIOSH).
TLV: Threshold Limit Value – is the permitted level of exposure for a given period on a
weighted average basis (usually 8 hrs.for 5 days in a week).
STEL: A Short Term Exposure Limit (STEL) is defined by ACGIH as the concentration
to which workers can be exposed continuously for a short period of time without suffering
from:
Irritation
Chronic or irreversible tissue damage
Narcosis of sufficient degree to increase the likelihood of accidental injury, impair
self-rescue or materially reduce work efficiency.
The permitted Short Time Exposure Limit usually have maximum exposure for 15-
minute.
IDLH: IDLH is an acronym for Immediately Dangerous to Life or Health. This refers to a
concentration, formally specified by a regulatory value, and defined as the maximum
exposure concentration of a given chemical in the workplace from which one could
escape within 30 minutes without any escape-impairing symptoms or any irreversible
health effects. This value is normally referred to in respirator selection.
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Table 59: Properties of the chemicals
SN Name of
Chemical
Storage
Facility /
Packing
Storage of
Chemical
(MT/M)
Flash
Point 0C
Flammability
Limit (Vol.
%)
Storage
condition
1. Methanol MS Tank 20 11 Lower: 7%
Upper: 36% NTP
7.1.6 Consequence Analysis
Introduction
The consequence analysis is carried out to determine the extent of spread (dispersion)
by accidental release which may lead to jet fire, pool fire, tank fire resulting into
generating heat radiation, overpressures, explosions etc.
In order to form an opinion on potentially serious hazardous situations and their
consequences, consequence analysis of potential failure scenarios is conducted. It is
qualitative analysis of hazards due to various failure scenarios. In consequence analysis,
each failure case is considered in isolation and damage effects predicted, without taking
into the account of the secondary events or failures it may cause, leading to a major
disastrous situation. The results of consequence analysis are useful in developing
disaster management plan and in developing a sense of awareness among operating
and maintenance personnel. It also gives the operating personnel and population living
in its vicinity, an understanding of the hazard they are posed to.
Selected Failure Cases
Earlier, it was the practice to select a particular item in a unit as failure scenario, e.g.
rupture of reactor outlet pipe. Such selection is normally subjective on following
parameters:
Properties of material namely Toxic or Flammable.
The likely severity of consequence in the event of accidental release based on
1. Onsite emergency response plan will be prepared and implement.
2. Trained employees will be deployed for operation.
3. Adequate personal protective equipment will be provided to all working personnel.
4. Fire hydrant system and fire extinguishers will be installed.
5. Regular training programs will be conducted for enhancement of employees’
competence.
6. Earthing and bonding will be provided to all the storage tanks and pipeline to
prevent accumulation of static charge.
7. Safe operating procedures will be developed and implemented.
8. National / International engineering standards in the Design, Construction and
testing of the storage tanks, equipment and other hardware will be adhered.
9. Visual display signage will be provided.
10. Material safety sheet and SOP will be displayed.
11. Safety appliances and equipment (Self-contained breathing apparatus, safety
shower etc.) will be provided.
7.1.9 Mitigation Measures
General
Measures and Recommendations are asfollows:
Storage areas shall be free from accumulation of materials.
Non-freeze safety showers and eyewash fountains shall be provided, clearly marked,
well lit and with unobstructed access.
Periodic On-Site Emergency Mock Drills and occasional Off Site Emergency Mock.
Drills to be conducted, so those staffs are trained and are in a state of preparedness
to tackle any emergency.
Safe operating procedure to be prepared for hazardous process and material handling
process.
Safety devices and control instruments to be calibrated once in a year.
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Proper colour work as per IS 2379 to plant pipeline and tank, equipments to be done
once in a six month to protect from corrosion.
Preventive maintenance schedule to be prepared for all equipments.
Permit to work system to be implemented for hazardous work in the plant.
Safe handling of solvent drum procedure should be defined.
It is recommended to store the drums having flammable material at low height to avoid
accidental damage and fire hazards during the transfer of drums using forklifts.
7.1.10 REFERENCES
1. Quantitative Risk Assessment-M.J Borysiewiez, M.A. Borysiewiez, L.Garanty, A.
Kozubal
2. Guide to Manufacture, Storage and Import of Hazardous Chemicals Rules (MSIHC),
1989 issued by the ministry of environment and forests, (MoEF) Govt.of India as
amended up to date.
3. Guideline for QRA from the- “PURPLE BOOK”
4. World Bank Technical papers relating to “Techniques for assessing Industrial
Hazards”.
5. Major Hazard Control by ILO.
6. Risk Management Program guidelines by EPA (US)
7. World Bank Technical Paper no. 55 – Technical ltd. For assessing hazards – A
Manual.
8. PHAST Software
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7.2 DISASTER MANAGEMENT PLAN
7.2.1 INTRODUCTION TO DISASTER MANAGEMENT PLAN
The proponent M/s Dell Laminate is a proposed project located at Hadamtala, Gondal
highway, Industrial zone, Rajkot in Gujarat State. M/s Dell Laminate is promoted by Mr.
Vinu Patel. The promoter’s plan is to manufacture synthetic resins.
A Disaster Management Plan is prepared to meet any grave emergency which can occur
due to Natural Disasters such as Floods, Earthquakes, or due to Man-Made Disasters
such as Acts of war and Fires, Power failures, etc.
An Action Plan has been drawn to fix responsibility and actions to be taken by various
groups to meet and contain the disaster within shortest possible time and with minimum
loss to men, material and property. It is the responsibility of all the individuals in their
respective areas to ensure the success of this plan. This plan shall be circulated for
benefit / training of all individuals residing in the premises.
7.2.2 Objective
The objective of the plan is to handle emergency situation that may arise due tospillage
and fire while handling plant & equipment and any adverse effect on employees and
public at large is minimized and normalcy is restored within shortest possible time.
The Disaster Management Plan is aimed to ensure safety of life, protection of
environment, protection of installations, restoration of production and salvage operations
in this same order of priorities. For effective implementation of the Disaster Management
Plan, it will be widely circulated and personnel training given through rehearsals/drills.
Disaster management plan/Emergency Response Plan (action plan) has been drawn to
fix responsibility & actions to be taken by various groups to meet & contain the
emergency within shortest possible time & with minimum loss to men, materials,
machines & property. It is responsibility of all individuals in their respective areas to
ensure success of this plan. This plan will be circulated for benefit / training of all
individuals working.
The major functions & objectives to formulate the plan are:
To mobilize the available / trained manpower and handle the emergency from:
On-site (within factory)
Off-site (through outside agencies).
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To ascertain urgently the likely area of influence and take actions for warnings, control
of disaster with minimum damage to men, material, machines and evacuation of
employees / public, identify the persons affected / dead, arrange first aid / medical help
to the victims.
Inform relatives of the casualties; provide authoritative information to News Media &
others; preserve relevant records & equipments needed as evidence in any subsequent
inquiry.
Approach District Administration / Civil authorities etc. in order to ensure prompt relief for
execution of Emergency Response Plan.
This document sets out the Disaster management plan/emergency plans for all levels of
accident ranging from a local incident within the site boundary to a situation that requires
outside support.
The objectives of the Disaster management plan /emergency plan are:
To protect lives of working personnel and nearby population.
To contain the hazards and to control their spread.
To minimize the impact on the environment.
To minimize the loss to plant and production.
7.2.3 Definition and scope
A major emergency is defined as one, which may affect one or several sections of the
plant and possibly extend beyond the factory boundaries. It may cause serious injuries,
loss of life or extensive damage to property.
The Disaster Management Plan has been prepared in order to provide proper guidance
to plant operating personnel to confidently handle any accidental spillage or fire /
explosion or any natural calamity or sabotage. With this objective, comprehensive
information has been assembled in the materials used,about its hazardous properties,
fire hazards, safety appliances, safety measures incorporated in the plant, emergency
procedures and finally regarding the constitution & responsibility of Emergency Rescue
Team (Emergency Response & Management Team / Task Force).
7.2.4 Methodology
A major emergency occurring at a plant is one that may cause serious injuries, loss of
life, extensive damage to property or environment or serious disruption inside or outside
the plants. This may demand the rescue and relief measures on a war footing to handle
it effectively and quickly. Within the high-risk technology industries, the need for well-
planned measures should be self-evident.
No matter how well a process is controlled and safeguarded by instruments and process
safety procedures, it is inevitable that there is a residual risk, which is capable of causing
a variety of emergencies.
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The Factories Act, 1948 as amended in the year 1987 under section 41B requires that
every occupier shall draw up a Disaster Management Plan and detailed disaster control
measures for his plant and make them know to the employees and to the general public
living in the vicinity of the plant.
Its objective is to reduce the severity of loss following particular hazardous incidents. At
the same time, must be clearly understood that it is not a substitute for maintaining good
standards for working consistently with the requirements of safety and health inside the
plants.
7.2.5 Level of disasters
The Guidelines (NDMA Guidelines) categorize the levels of disasters into L0, L1, L2, &
L3 based on the ability of various authorities to deal with them. In short, in order to
facilitate the responses and assistances to States and Districts, the levels of disasters
have been defined as follows.
L0 level denotes normal times which will be utilized for close monitoring, documentation,
prevention and preparatory activities. Training on search and rescue, rehearsals,
evaluation and inventory updation for responseactivities will be carried out during this
time.
1. L1 level specifies disaster that can be managed at the District level, however, the
State and Centre will remain in readiness to provide assistance if needed.
2. L2 level disaster situations are those which require assistance and participation of
State, mobilization of its resources for management of resources.
3. L3 level disaster situation is in case of large scale disaster where the State and
District authorities have been overwhelmed and require assistance from the Central
Government for reinstating the State and District machinery as well as for rescue,
relief, other response and recovery measures. In most cases, the scale and
intensity of the disaster as determined by the concerned technical agencies like
Indian meteorological department (IMD)/ Indian National Centre for Ocean
Information Services (INCOIS) are sufficient for the declaration of L3 disaster.
7.2.6 Information on risk evaluation preliminary hazard analysis
The Disaster Management Plan describes the Organization & procedures for dealing
with potential accidents arising from the operations of M/S. DELL LAMINATE.
Experience of accidents that have occurred in various other similar plants was
considered in the preparation of this Plan especially material while handling synthetic
organic chemical unit identical to this plant. This plan will need periodic review &
modification following emergency exercise, or include any new information relating to
changes to the facilities.
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This Plan is needed to respond to a variety of emergencies / disasters:
i) Disasters due to emergency on account of:
a. Fire or explosion
b. Spillage
a. Fire or explosion: The organization is handling Synthetic organic chemical
industryunit, the fire, mainly due to fire in process equipments and electrical equipments
such as transformers, DG sets etc.
b. Spillage: Accidental spillage/leakage of material while handling of chemicals
causing engulfment of workers.
ii) Disaster due to natural calamities such as:
a. Flood
b. Earth quake
c. Storm / cyclone
d. Heat Waves
a. Flood
The southwest monsoon brings a humid climate from mid-June to mid-September. The
average annual rainfall is around 674 mm (26.5 in).The nearest water body from the
facility isBhadarRiver which is 3.4Kms away from the site.The heavy rainfall and water
released from the Bhadar River may increase water level in the river bed creating flood
situation.
b. Earth quake This zone is classified as Moderate Damage Risk zone which is liable to MSK VII and
also 7.8. The IS code assigns zone factor of 0.16 for Zone 3.
C. Storm / cyclone
Cyclones make impact by killing people, damaging property, crops and infrastructure.
The area falls under category in which wind speed is 48-50m/sec. So the chances are
there for storm & cyclone.
D. Heat Waves
During summer time, the temperature ranges between 24 °C and 42 °C, leading to
severe heat wave conditions. This results in loss of life of many people particularly,
homeless, gardeners, daily wagers who work out under direct sun, auto drivers, etc.
iii) Disaster due to external factors such as:
a. Sabotage, Civil Riots or War, Terrorism, air raid, etc.
Sabotage, Civil Riots or War, Terrorism: No solution can be offered to eliminate either
terrorist threats or planted bombs, but one can be well or badly prepared to cope with
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them when such incidents happen. It is essential for organizations to design and
implement both good physical security and a comprehensive bomb threat response plan.
The condition which create emergency.
Flood - The probability of the flood is moderate and intensity is low to moderate
Earthquake - This zone is classified as Moderate Damage Risk zone which is liable to
MSK VII and also 7.8. The IS code assigns zone factor of 0.16 for Zone 3.
Cyclone causes stampede in crowd.
Storms causes stampede in crowd.
Bombarding during terrorist attack or war.
Political Violence- Rajkotis politically an active city ever since the struggle for
independence. The political culture of Rajkot has been rapidly undergoing change and
political violence cannot be ruled out.
RECOMMENDATIONS
Flood:
Introduce better flood warning systems
Modify homes and businesses to help them withstand floods nearby river side.
Construct buildings above flood levels
Protect wetlands and introduce plant trees strategically
Put up more flood barriers.
Earthquake:
Find a clear spot away from buildings, trees, and power lines. Drop to the ground.
Don’t Rush Indoors
Stay Put remain there until the earth stops shaking
Remain Calm until the earth stops shaking
Bridge Collapse:
Immediately call ambulance
Immediately call Police, NDRF & Municipal Commissionaire.
Stop movement across bridge.
Survey site and remove people from covered collapse material.
Cyclone/Storm:
Immediately call ambulance & NDRF team.
Provide shelter for the victims and provide first aid on site.
Survey site and remove people from covered collapse material.
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Terrorist Attack/ Political Violence:
Don’t be panic and threatened.
Call the police, ambulance & District Collector.
The above are the summarized results of an analysis of hazard, risk and disaster impact
in Rajkot. For more study of risk criteria please refer, Gujarat State Disaster Management
Plan.
The action plan responding to an emergency situation depends very much on the level
of the emergency which, itself is defined by the consequences arising from the types of
hazard identified.
7.2.7 Disaster preparedness
This section highlights the Organization for disaster preparedness. No plan will succeed
without effective Disaster Management. Disaster Management Plan is a part and parcel
of a good ON-SITE and OFF-SITE emergency plan, without which all resources, facilities
etc., event available with us, cannot be put into services at a right time is the key factor
in tackling an emergency.
It is not possible to envisage and detail every action which should be taken in emergency
and to harness the basic elements of emergency preparedness such as Gravity of
emergency, Communication of information, on-site action for process and emergency
controls, Mobilization of internal and external resources for fire and spillage etc.
Emergency Organization is set up specifying duties and responsibilities of all to make
best use of all resources and to avoid confusion while tackling the emergency.
Disaster Management Plan / On-Site Emergency Plan highlight the flow of information
and co-operation among various action groups within the factory. Off-site Emergency
Plan indicates various action groups at district levels which will get engaged in case of
off-site emergency.
Emergency organization and arrangement include:
Site Main Controller
Incident Controller
Service coordinator
Assembly Points
Emergency Control Centre
Medical Services & First Aid
Transport & Evacuation arrangements
Other arrangements etc.
7.2.8 Emergency Organization
This section is devised to suggest the organization for emergency preparedness. Key
personnel to combat emergency are nominated with specific responsibilities according
to set procedures and making best use of the resources available and to avoid confusion.
Such key personnel include Site Main Controller, Incident Controller; Services
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Coordination includes Fire & Safety, Security, Engineering Services (Maintenance),
Environment, Lab (QC/QA), HR & Admin, Account & Finance, Store & purchase and
Process.
7.2.9 Plant Assembly Points
The assembly points will be selected considering the distance from the hazardous place,
wind direction, capacity to accommodate the required number of people and availability
of the other resources in that area. In case of emergency, it will be necessary to evacuate
all personnel from effective area except personnel who will be directly involved in dealing
with the incident. On evacuation people will go to pre assigned assembly points.
7.2.10 Emergency Control Centre (ECC)
The emergency control center shall be situated in the plant, from which the operation to
handle the emergency are directed and coordinated. The center will be equipped with all
necessary emergency equipment, communication arrangement to receive and transmit
information and directions from and to the incident controller and areas of the works as
well as outside.
The emergency contact numbers for the mutual aids like nearest police station, fire
station, hospital, ambulance service etc. & list of emergency team members and various
activity coordinators will be displayed at the emergency control center, security gate and
other prominent locations.
Emergency Control Centre Will Contain the Following Facilities:
a. Adequate number of telephones for external & internal communication
b. Plans of the location
c. Stationeries
d. Copies of the on-site and off-site emergency plans
e. Firefighting equipment such as Fire extinguisher, fire hoses & nozzles etc.
f. Safety equipments such as SCBA, gum boots, gloves, goggles, cover all etc.
Trained personnel will always be available in these areas who can rush to the emergency
point in shortest time. Warning system will always be kept in working order.
Fire extinguishers of suitable types and hydrants will be provided at almost all the places
of plant.
7.2.11 Medical Services and First Aid
M/S. DELL LAMINATESwill set up a First-Aid Centre in the Factory premises & will
arrange pre-employment & periodic medical examination of the employees.
An emergency vehicle will be available for evacuation and transportation of people to
hospital, H.J. DoshiHospital, which is approx. 7.6 Km from the plant.
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The First aid team will play critical role in attending the victims in case of any accident.
First Aid boxes & list of trained first-aider will be available at security Check Post.
In case of any medical assistance other than first aid, the Admin In-charge/ Site- SHE
representative will arrange for a vehicle to shift the casualty to the company accredited
hospital, or call an ambulance to mobilize the casualty to the medical center/ hospital.
First Aid boxes & first-aider list will be kept at security cabin. In case of any medical
assistance other than first aid, the Admin in charge/ Site- SHE representative arrange
for a vehicle to shift the casualty to the below mentioned hospital, or call an ambulance
to mobilize the casualty to the medical center.
7.2.12 Transport and Evacuation Arrangements
In a major emergency, it will be necessary to evacuate personnel from affected areas
and to further evacuate non-essential workers from areas likely to be affected should the
emergency escalate.
A siren will be provided to warn the people for the evacuation. The mode of siren for
evacuation will be wailing pitch. On hearing the siren, people will disperse from the work
area and will evacuate to safe assembly points. Proper instruction will be given to all the
employees about the rising of siren and the emergencies. The same instructions will also
be displayed at prominent places within the plant area.
The employees would proceed to the predetermined assembly points on hearing the
siren and the support staff / security forces would be instructed to divert the people away
from the affected area and towards the assembly points.
7.2.13 Communication and help from external emergency services
Communication is a critical factor in handling an emergency. To control the situation by
the earliest possible action, the practice should be that any employee can raise an
emergency alarm.
A siren will be provided to warn the people for the evacuation. The mode of siren for
evacuation will be wailing pitch. Essential requirements are that there should be an
adequate number of readily identified points from where the alarm can be raised and
these needs to be clearly indicated by sign boards and by indications in the plans.
In areas where there will be high level of noise (as the case here), it may be necessary
to install more than one audible alarm transmitted or flashing lights, Automatic alarms
may be considered appropriate on sites.
The following help from external emergency services is shown below,
Fire brigade of the nearest area shall help the plant fire control team during fire at site.
Police station personnel shall help the company to maintain law & order, Traffic control
& evacuation operations.
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Nearest Hospital or Nursing home shall render emergency medical services to the
company for the first aid & medical treatment during emergency.
District supply officer shall ensure continuous supply of essential items, medicines (Govt.
Quota) and other emergency materials during emergency.
7.2.14 Other Arrangements
The details about Power Supply Interruption, Water Drainage, Electrical Supply etc. &
Control arrangements shall be provided.
Other Arrangements
The details about Power Supply Interruption, Water Drainage, Electrical Supply etc. &
Control arrangements shall be provided.
For Emergency, Plant Operations and Emergency Lighting provisions will be made
according to requirements. DG set will be provided as backup.
Water Drainage
In order to avoid difficulties of storm water distribution proper drainage to the storm
water/rain water runoff system will be designed so as to protect the plant equipments,
Building & offices. No area will submerge in the flood as adequate height has been
provided to all installations such as utility block, office building, Process plant,
warehouses & storage area has been provided with individual dyke.
Electrical Supply
As the fire protection system is safety related, it is mandatory that any electrical power
supply for the control, Operation or instrumentation of the system shall be from an
assured supply. During monsoon season the electrical circuit (conduit wiring) sometimes
comes in contact with wet or structure (in case of any breakage, loose fittings), in such
case there is probability of current leakage.
Trade Waste Disposal
Organization will be more concerned for environment protection and pollution abatement
at all times.
Provision will be made to dispose Solid wastes. The company will dispose off all solid
waste in safe manner.
7.2.15 Emergency Action
Though it will be an impractical to describe all the foreseeable scenarios involving
flammable/combustible materials and the suggested action for the same, some important
ones are discussed here briefly. Even in identical incidents the right course of action may
not necessarily be the same every time as the actual action will depend on the several
factors, such as the place of incident, quantity of material involved, the amount of
release, the nature of material, the wind direction, the wind velocity, temperature of
surrounding, time of day, prevailing season and weather condition.
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In case of Fire
In case of declaration of onsite emergency (Hearing of emergency siren), evacuate the
area as per evacuation plan & exit signs on instruction of shift in-charge / incident
controller as quickly as possible after safe shutdown of the plant. See that the wind
direction is in opposite direction of assembly point by wind direction indicator. If not,
change the assembly point.
Following are the general guideline for emergency action.
Raise the alarm through nearest MCP
Inform security and shift in charge.
Carry nearest fire extinguisher & try to extinguish if possible.
Assemble emergency team and inform other emergency members.
Check the wind direction, then decide the assembly point and inform accordingly.
Warn the people nearby.
Attempt to isolate /extinguish the fire with the help of others with available appropriate
extinguishers.
Arrange fire hydrant hose and try to cool surrounding
Cordon the area and try to shift the drum of flammable material.
Used foam generating nozzle and create foam to extinguish fire.
If fire beyond control call fire brigade after consultation with chief controller.
Cool the surrounding or remove flammable material if possible.
Take head count at site and inform to the chief controller.
Also take head count at the assembly point and tally.
Search for missing person if any.
Call for mutual aid members for help, if require.
Arrange for rescue, if required.
In Case of spillage of materials while unloading & loading activity and equipment inside
the factory premises:
Special instruments for storing, Handling & emergency actions in case of spillage of
materials are given separately in MSDS.
Following are the general guideline for action:
Use PPE’s like SCBA/Gas mask/Respirator & evacuate the area.
Designated area will be provided for tanker parking.
In case of declaration of onsite emergency (Hearing of emergency siren), evacuate the
area as per evacuation plan & exit signs on instruction of shift in-charge / incident
Controller as quickly as possible after safe shut down of the plant. See that the wind
direction is in opposite direction of assembly point by wind direction indicator. If not,
change the assembly point.
In case of Flood / Earthquake:
In case of natural calamity like flood, Strom or earth quake (remote possibility) or war
like situation the management may seek outside help. The help may be for firefighting,
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Evacuation (of surrounding population), Medical treatment, shelter, food, transport or
communications.
Following are the general guideline for emergency action:
Close main valve
In case the cylinders are on the ground the same be shifted to storage shed to ensure
that the floodwater shall not carry the cylinders.
Switch off electricity (main).
Assemble outside the office, away from Electric Poles & Wires.
Evacuate the areas after initiating (communication in working condition) off site
organization.
In case of War/Civil riots:
Following are the general guideline for emergency action:
Intimate nearest police station & stimulate off site emergency plan
Stop unloading / loading operations (if any)
Intimate civil defense dept. about the situation
Security persons shall protect & control law & order.
General action plan
All personnel handling the emergency should wear PVC suit / alkali suit, gumboot,
PVC hand gloves, PVC goggles.
Isolate the sources of supply.
Cordon off the area.
Avoid the entry of unnecessary people.
Start barricading the area with sand / earth.
Flush the affected body parts with plenty of water and seek medical help.
7.2.16 .
On hearing the siren all employees shall evacuate the area by safely closing down all
operation as per instructions from their Incident Controller or in nighttime Shift supervisor.
After gathering at assembly points, shift-in-charge should take the roll call & ensure that
no person is left trapped.
The Rescue Coordinator or Guard (who is inside the plant for duty) shall ensure that
none is trapped inside the plant. Security guards shall ensure total evacuation.
Main gate will be used for movement of personnel, movement of rescue, medical aid.
Traffic Control
The Security In-charge or Guard shall contact Service Coordinatorand shall make
himself available at main gate for traffic control till local authorities help is available.
Unwanted traffic and public gathering shall be controlled & avoided by security personnel
till local help from police is available.
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Public Relations
Inevitably a major incident will attract the attention of the press, television and radio
services and anxious inquiries from friends and relatives will be flooding the factory. It is
essential to make arrangements for authoritative release of information to them. SMC/IC
who is familiar with procedures of dealing with such situations, shall take charge of public
Relations, information etc. He will be the sole authoritative source of information to the
news media and others.
Declaration of cessation of emergency
The Service coordinator (Emergency Fire, Rescue & Security Co-coordinators etc.) will
not signal the end of the emergency until he is satisfied that all the spillage are arrested
or fires are extinguished and there is no risk of re-ignition (in case of fire). In the case of
gas, the all clear will be declared only when the source of emission has been effectively
isolated and gas clouds dispersed well below safe level. Even when the all clear Signal
has been given, great care is needed while entering affected areas and no work in
connection with salvage, collection of evidence should be commenced until a thorough
examination of the area has been carried out. The siren code will follow for declaring the
cessation of an emergency. Sources of leakage, fire, and explosion and so on, until it
has been established that no materials remain where they could be ignited. All clear
signed shall be given by SMC / Incident Controller.
Plan appraisal and updating
The matters relating to review effectiveness of emergency planning should cover:
Time limit, which is essential for rescuing and evacuating personnel from the scene or
confined space for carrying out any emergency measures. It is essential to check
whether pre-determined time limit has been met and if not the impediments for it should
be identified. For example, if 15 minutes is fixed for evacuating the people from confined
space, it may be reduced to 10 minutes, if considered necessary for the safe evacuation.
To check the quantum of emergency, equipments like firefighting equipment, personnel
protective equipment etc. are required to be provided in the critical areas whether it is
adequate or not. Any changes made in the plant should also be made known to all.
7.2.17 Safety and mitigating measures
Safety Considerations in the design of M/S. DELL LAMINATES& important mitigating
measures will be provided to contain and control the emergency are outlined below:-
Fire Protection and Fire Fighting System
The plant will be equipped with a comprehensive fire protection system. Following
facilities will be provided for the fire protection:-
Fire Water Supply
Fire Hydrant system, Fire sprinkler system with smoke/fire detectors
Water Pump (Hydrant Pump)
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Portable Fire Extinguishers(DCP, mechanical foam and CO2 types with sand
buckets)
Equipments and Process safety
Control of noise emissions may include the use of silencers for fans, room enclosures
for mill operators, noise barriers, and, if noise cannot be reduced to acceptable levels,
adopt personal hearing protection.
An enclosure covered from all sides and should have a venting arrangement along
with a bag filter.
Storage tanks containing hazardous materials will be located away from the plant.
Provision for delay start warning (Audio/visual) to be followed
Provision for Machine guard system as per requirement either fixed or interlocked.
The fire-fighting system and equipment will be tested and maintained as per relevant
standards.
Safety measures in the form of Do’s and Don’ts will be displayed at strategic locations
especially in local language.
Post emergency planning
Assess the situation from safety & production angle.
Re-start the plant in the standard sequence.
* All evidences should be collected & accident should be investigated.
7.2.18 Health, Safety and Environmental Protection
Company committed to achieving environmental, health & safety (EHS) excellence. This
is a responsibility of management & employer in all function. Company will strive to
provide a safe and healthy working environment & the communities in which we do
business. Our programs must combine clear leadership by management, the
participation of all employees and functions, and the use of appropriate technology in
developing and distributing company products & services.
Requirements
Comply with applicable environmental, health, & safety laws and regulations.
Take appropriate measures to prevent workplace injuries & illness, and to provide
employees with a safe & healthy working environment. Consider evolving industry
practices, regulatory requirements and social standards of care.
Eliminate unreasonable, risk form facilities, products, services and activities.
To the extent practicable, reduce the use
Research and where appropriate, implement advanced technology, design and
production facilities, products, services & activities.
Research and where appropriate, implement advanced technology in the design,
production and services and to prevent pollution and conserve, recover and recycle
raw material.
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Employee responsibility
Follow the policy and applicable laws and regulation to protect your own health and
safety as well as that of other workers, the public and the environment.
Present ideas that support the goals of policy.
Promptly report concerns about possible violation of this policy to the persons listed
or to your manager.
Additional responsibility of leaders:
It will make sure this policy is part of an overall policy compliance program as described.
The person will:
Consult with adequacy of their health, safety and environmental programs. Implement monitoring and auditing system at the plant and business levels
designed to detect violations & assure compliance with law and this policy. Regularly evaluate the effectiveness of managers & other senior employees on
their implementation of this policy and environmental, health & safety programs.
Managers responsible for a facility, activity, product or service will:
Communicate responsibility with employees, communities, customers and
government agencies regarding environmental health and safety issue.
Cooperate with the public, government and other interested parties to develop
appropriate regulatory and public policies that protect employee and public health
and the environment.
Implement effective programs, training and best practices for health, safety and
environment protection and for the elimination or reasonable reduction of materials.
Regularly assess plant operations & management. Establish measurements to
ensure compliance with this policy and applicable laws & regulations, when
appropriate; review assessment results with environmental programs.
Ensure that an employee with EHS responsibilities is appropriately screened before
appointment and that continued appropriateness for their position is periodically
reviewed.
Develop appropriate program for safety reviews of new and redesigned products prior
to sale and distribution to customers. Monitor after-sale safety performance to identify
and address significant product safety issues.
Work cooperatively with, contractors, business partners & suppliers to ensure that
our relationships with them are supportive of this policy.
Promptly report to medical Services, Environmental Program & your assigned legal
counsel any,
Emergency evacuation, communicable disease or other serious health indent.
Work related employee facilities & other serious safety incidents requiring a report to
a governmental agency.
Information regarding a report to a governmental agency or any governmental
allegations of substantial violations of environmental laws or regulations.
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Legal proceedings alleging significant property damage or personal injury from
environmental contamination or exposure to dust & other information requested by
medical services or Environmental programs.
7.2.19 Training and rehearsing
All employees should know the details of Disaster Management plan and they must
receive initial training in emergency procedures. Then, at suitable intervals this
knowledge must be exercised and the basic plan reviewed and brought up-to-date. It is
essential to establish the necessary confident volunteers and better expertise, so the
individuals can carry out their allocated duties. Rehearsal of evacuation should be
regularly carried out efficiently and should cause minimum disruption to the normal
activities. As per industrial best practice Mock Drill should be conducted six monthly.
An after-mock drill report may be prepared detailing the lacunas & strong points so as to
make improvements in the emergency action plan.
7.2.20 Occupational Health Surveillance Program
1. Introduction Medical surveillance program (also termed as medical surveillance for workers) canaid
in the early recognition of a relationship between exposure to a hazard and disease, in
the assurance of the safety of new substances, and as an indicator of the effectiveness
of existing control measures. It is the systematic collection, analysis, and dissemination
of disease data on groups of workers and is designed to detect earlysigns of work-related
illness.
The Factories Act, 1948 and the rules framed there under provide for pre-employment
and periodical medical examinations of workers employed in industries with hazardous
processes and dangerous operations under section 41-C and section 87 respectively.
Chemicals Exposed to Workers Directly or indirectly are Phenol, Formaldehyde (37 %),
Methanol. Pre-employment medical checkup and periodically medical examination will
be done. Liver function testis will be carried out during preplacement and periodical
examination. In addition to the above, following safety equipment will be provided.
2. Action Plan for Occupational Health and Safety for Workers:
Monitoring of occupational hazards like noise, ventilation, chemical exposureetc. will be carried out regularly and its record will be maintained.
Good housekeeping, use of PPE, Engineering controls, Enclosure processes,display of safety boards, SOP of loading / unloading, local exhaust ventilation,safety shower etc. All necessary safety measures will be taken to keep allchemicals within TLV.
Appropriate personal protective equipment will be provided & ensure theusage of them.
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Workers will be trained on safe material handling of hazardous chemicals.
Prepared & display the safe operating procedure for hazardous chemicalsstorage, handling & transporting or using.
Periodical medical examination of the workers & Liver Function Testes will bedone.
Register (form no.37) for work place air monitoring will be done regularly.
Employee training and education will be carried out regularly.
Control the noise at source by substitution, isolation, segregation, barriers willbe done.
Local Exhaust ventilation will be installed where it is required to reduce fumes, vapors, temperature and heat stress.
3. Treatment Facilities Provided to Workers Affected by Accidental Spillage of Chemicals
a. Hazards with Acute Exposure
Contact with skin may cause severe burns or systemic poisoning.
Systemic effects may occur from any route of exposure, especially after skin absorption.
b. Hazards with Chronic Exposure
Repeated or prolonged exposure may harm the respiratory system. Canirritate and inflame the airways.
Methanol affects the central nervous system, liver, and kidneys.
Special Safety Precautions
Prevent contact with skin by wearing neoprene gloves, lab coat, and resistantapron.
Wear safety glasses or a face shield if splashing may occur.
Store in a cool, dry, well-ventilated area, away from heated surfaces orignition sources.
Skin contact requires immediate washing of the affected area with soap andwater.
Remove contaminated clothing and launder before wearing again.
c. Procedure for Treating Workmen after Skin Contact:
Skin contact requires immediate flushing of the contaminated area with soapand water at a sink or emergency shower for a good fifteen minutes. Removecontaminated clothing. In case of eye contact, promptly flush the eyes withcopious amounts of water for 15 minutes (lifting upper and lower lidsoccasionally) and obtain medical attention. If methanol is ingested, obtainmedical attention immediately. If large amounts of methanol are inhaled, move the person to fresh air and seek medical attention at once. It isrecommended to provide the safety shower and eyewash station in plant.
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ANNEXURE 1- EMERGENCY MANAGEMENT CHART
EMERGENCY MANAGEMENTCHART
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ANNEXURE 2 – IMPORTANT TELEPHONE NUMBERS
SN Service Telephone no.
1 District Collector (DC) 0281 2473900
2 Police Commissioner 0281 2459888/ 0281 247488
3 Superintendent of Police (SP) 0281 2231207
4 Fire station,Kothariya Main Road 098245 95628
5 H.J. Doshi Hospital, Gondal
Road 0281 2388994
6 Life Blood Center,Rajkot 0281 2224461
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CHAPTER 8 PROJECT BENEFIT
8.1 Introduction
Project benefits focus on those points which become beneficial to the surrounding areaor
community in terms of infrastructural development, Social development, employment
and other tangible benefits due to project. Proposed project has a potential for
employment of skilled, semi-skilled and unskilled employees during construction phase
as well as operational phase.
8.2 Employment Potential
Approximate 9 persons are employed in the proposed unit& for the proposedexpansion
18 more persons will be employed, potential for skilled & unskilled, for theoperation and
maintenance in efficient way. First Preference will be given to the localpeople from
nearby villages according to the skill as well as requirement which willincrease
employment opportunity in the surrounding area. 9 persons are resident forwhich quarter
room is prepared with all the necessary facilities within the premises.Secondary jobs and
indirect employment are also bound to be generated to provideday-to-day needs and
services to the work force and industrial activity. The employedpeople are benefited
financially as this financial growth fulfills their economicrequirements, which in turn will
increase their standard of living.
8.3 Improvement in Physical & Social Infrastructure
Following will be other improvements in the physical infrastructure:
Adoption of new technology.
Awareness in local educated people for new technology.
Improvement in local amenities facilities.
Improvement in road link facilities as transportation through truck and othervehicles
will increased due to proposed project.
Improvement in local civilization.
Increase income of local population
Increase requirement of man power
Due to proposed-expansion project activity, social infrastructures will beimproved by
means of civilization, vocational training and basic amenities.
Civilization: Due to the project, employment and other infrastructural facilitieswill
boost up income of surrounding people and improve quality of life. Thiswill indirectly
boost up the civilization of the surrounding people.
Vocational Training: Moreover, unit will provide vocational trainingopportunity to the
surrounding people and greed for employment willmotivate the education activities
that will lead the change in life style of thesurrounding and affected people hence
social infrastructure will be improved.
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10.4 Environmental Management Plan of Proposed Project
EMP is given below for both construction phase as well as operational phase.
10.4.1 Environment management during construction phase
Table 60: Environment management during construction phase
Description Source
Type of Pollutant/ Pollution Potential
Control Measures
Various Environmental Parameters such as air,water,noise,land/ soil, flora, fauna, socio economic, health & safety
There will not be any major construction activities carried out for proposed project. There will be only construction activities related to Installation of machineries for the proposed project.
Regular sprinkling of the water will be recommendedduring the construction phase.
Tarpaulin sheet will be used to cover the materials duringtransportation.
Preventing maintenance of machinery and transportation vehicles should be carried out regularly.
Regular use of PPE like nose masks, gum-boots & handgloves while working.
Adequate space will be provided for construction oftemporary sheds for construction workers mobilized by the contractors. Unit will also supply potable water for the construction workers.
10.4.2 Environment management during operational phase forproposed
The EMP for the proposed project has been prepared for the various environmental attributes like Air, Water, Land, Noise, Ecology, Socio-Economic etc
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Description Source Typeof
Pollutant/Pollution potential
Control Measures
Air Environment
Stack attached to
Boiler and D.G. Sets
(Stand By) Transportation
SPM,SO2 and NO2
Fugitive Emission
White Coal/Wood/Coal should only be used as fuel for Boiler.
Dust Collector and Hood Cover have been provided to the common stack attached to the existing Boiler and Thermic Fluid Heater (TFH) as an Air Pollution Control System in existing unit. After proposed, Cyclone Separator will be provided to stack attached to proposed boiler.
HSD should only be used as fuel for D.G. Set.
After proposed adequate stack height will be provided for the proposed boiler to control & disperse the air pollutants within the stipulated norms.
Water sprinkling will be done on regular interwals
Vehiclas shall be maintained properly.
Road must be paved and maintained regularly.
Water Environment
Domestic wastewater
Low Pollution Potential
The domestic waste water generated will be treated in Septic tank or soak pit.
Industrial wastewater
Slightly High Pollution Potential
Industrial wastewater will be generated from process, boilerblow-down, cooling tower blow-down, & washing.Wastewater will be collected collection cum neutralizationtank. Then wastewater will be given Chemical Oxidationtreatment. After completion of chemical treatment, waste water will be taken to Nutch Filter/Filter Press forchemical sludge separation. Chemically treated water will bemixed with cooling tower blow down, boiler blow down inholding tank. After that it will be taken to an Evaporatorfollowed by condenser. The condensate from evaporator willbe reused in industrial activities. ETP sludge along with evaporation residue from evaporator will be disposed of atTSDF site. Thus, unit will maintain Zero Effluent Discharge.
Solid/ Hazardous
Manufacturing Activity,
ETP Sludge + The proposed ETP Sludge as well as Evaporation Residue will be
disposed off atapproved TSDF site. Used Oil will be sold to
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Description Source Typeof
Pollutant/Pollution potential
Control Measures
Waste Management
Wastewater Treatment
Evaporation Residue,
Used Oil, & Discarded Plastic
Bags/Drums
registered recycler. Discarded PlasticBags/Drums will be sold to authorized vendor.
Hazardous waste storage area is adequate for storingadditional waste generated due to proposed project.
Burning of Fuel in Boiler
and TFH
Fly Ash
Currently unit is sending fly ash to cement/ RMC/ paver blocks/ building bricks manufacturer units and also will be supplied to the other companies for land levelling, conditioning, road construction, etc. and after proposed the same process will be followed.
Noise Environment
Plant Equipments
and various
Machinery
Low Pollution Potential
In operation unit all Noise suppression measures such as enclosures, buffers and/or protective measures already provided, if required necessary arrangement will be made after proposed (wherever noise level is more than90 dB (A)).
Same as existing practices employees will be provided withear protection measures like earplugs or earmuffs. Earplugwill be provided to all workers where exposure is 85 dB (A)or more.
The transportation contractor will be informed to avoid unnecessary speeding of the vehicles inside the premises.
Currently regular oiling, lubrication and preventivemaintenance is being carried out for the machineries andequipments to reduce noise generation after proposedexpansion same procedure will be followed.
For proposed areas with high noise levels will beidentified and segregated where possible and will includeprominently displayed caution boards.
Unit has already developed the greenbelt area, which will beupgraded after proposed within industrialpremises and around the periphery (if possible) to preventthe noise pollution in surrounding area.
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10.5 Greenbelt Development Plan
The main objective of the green belt is to provide a barrier between the plant and the
surrounding areas. The green belt helps to halt soil erosion, make the eco-system more
sustainable, make the climate more conductive and restore water balance. The green
belt helps to capture the fugitive emissions and to attenuate the noise generated in the
plant apart from improving the aesthetics of the plant site.
Unit has already developed the greenbelt area, which will be upgraded after proposed
within industrial premises and around the periphery.
Out of total plant area 3436 m2, Unit has developed greenbelt in 358 m2 areas.
Considering the environmental status of project area four main parameters like salinity,
draught, fire resistance, species with faster growth rate and ever green nature have been
considered while selecting the species.
Facts considered during selection of plant species for greenbelt development are:
Agro climatic zone (dry sub humid – as per CPCB) of the project area
Evergreen species to mitigate cumulative impacts due to other industries also.
Type of pollutant (mainly air) likely to disperse from project activities.
Biological–filter Efficiency: Absorption of gases, Dust capturing and noise control.
Unit has already developed greenbelt area having approx. 260 nos. of treesand which
will be upgraded after proposed and for this activitydemands expert advice and guidance.
Details of the selected plant species forgreenbelt area upgradation are given in the Table
10.2
Table 61: Details of Plant Species in Greenbelt
Common Name of Trees Scientific Name Number of
Species
Neem Azadirachta Indica 10
Gulmohar Delonix Regia 15
Asopalav Polyalthia Longifolia 10
Mango Mangifera Indica 10
Shisham Dalbergia sissoo 15
Garmalo Cassia Fistula 10
Teak Tectono Grandis 10
Shirish Albizio Lebbeck 10
Kadam Anogeissus Lotifolio 10
Total species 100
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Proposed Five Years Program for Greenbelt Development
Plantation Details
1st Year
2nd Year
3rd Year
4th Year
5th Year
Total
No. of plants 20 20 20 20 20 100
10.6 Rain Water Harvesting Scheme
Rainwater Harvesting is generally recharging rainwater in to the underground formation,
where it will be stored in underground reservoirs (Aquifer) so that we can draw it
whenever we need it.
Rain water harvesting means arresting rainwater during monsoon and storingit in natural
reservoirs (aquifers) and artificial/ manmade reservoirs (tanks).The rain is available
everywhere in India and the end user can store this waterat marginal cost. The harvested
rainwater can be used for flushing, washing, gardening, irrigation, fire fighting and even
consumption with necessary treatment. Rainwater is the purest form of water available
to us. Experts opine that the major source of water, rain must be saved to solve the
problem of water scarcity.
Need for Rainwater Harvesting
To reduce ground water pollution.
To augment the ground water storage and decline of water level.
To improve the quality of ground water.
To reduce the soil erosion.
To avoid flooding on roads.
Advantages of Rainwater Harvesting
Provides self sufficiency at least reduces load on water supply.
Reduces the cost of pumping of ground water as it raises ground watertable.
Improves quality of ground water through dilution when recharge toground water.
Reduces soil erosion in alluvium area.
Rainwater harvesting systems are simple which can be adopted byindividuals.
Available Technology:-
Storage in artificial above or underground tanks.
Recharging aquifer directly through tube wells with necessary treatment.
Recharging aquifer by percolation / Soakage in the ground.
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Method of Rainwater Harvesting:-
In arid and semiarid areas rain water forms the only source of domestic watersupply.
This is an ideal solution to water problem where there is no ground water (Saline ground
water) and surface sources are very far. This is ideallysuited from the economical point
of view. Rain water is bacteriologically pure, free from, organic water and soft in nature.
To meet drinking water demandduring the critical dry period of 90-120 days roof top
water harvesting is veryuseful. Ground water recharge or storage from house of 100 m2
of roof topwill be 260.807 liters in one year, sufficient for a period of four months for
afamily of five members.
In roof top rain water harvesting the rain water is collected from roof of the buildings and
stored in water tank or ground water reservoir for beneficial use in future. The size of the
catchment area and tank should be enough to supply sufficient water for the users during
this period.
Volume
Volume of tank can be calculated by the following formula.
V= (t x n x a) tat where
V= Volume of tank (liters)
T= Length of the dry season (days)
N= Number of people using the tank
A= Consumption per capita per days (litters)
ET= Evaporation loss during the dry period
Since evaporation from a closed storage tank is negligible the evaporation loss (et) can
be ignored (=Zero)
Need for Roof Top Rain Water Harvesting (R T R W H)
To meet ever increasing demand for water in urban areas.
To reduce the runoff which is chocking the storm drains.
To avoid the flooding of roads.
To augment the ground water storage and control decline of water levels.
To reduce the ground water pollution.
To improve the quality of ground water.
To reduce the soil erosion.
Rain water may be harnessed at place of need and may be utilizedat time of need
The structures required for harvesting the rain water are simple, economical and
eco-friendly.
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Essential Components of the system
Roof Catchment.
Gutters for collection of roof water.
Down pipe to convey rain water from gutter to storage tank “Foul Flush” to divert the
contaminated run-off from roof (for initial wash out before taking to storage tank.
Filter/Mesh.
Storage tank under ground.
Water withdrawal arrangement (Hand Pump).
Dis-infection arrangement.
Design Consideration
In the design system, the main criterion is the most economical combination of the
storage tank volume, systematic analysis of rainfall records and construction costs.
Selection of Site
Site should be close to the house to reduce the cost of down pipe.
Site should have good drainage and should be away from the cattle.
Shed and soak pits etc. for cleanliness and hygiene surrounding the tank.
Site should be away from tress to prevent litters falling on the roof and structural
disturbance to the tank by roof propagation.
Site should be easily accessible for tapping water.
Tips for Maintenance of the R R H S
Always keep the surroundings of the tank clean and hygienic.
Remove Algae from the roof tiles and asbestos sheets before the monsoon.
Drain the tank completely and clean from inside thoroughly before the monsoon.
Clean the water channels (Gutters) often during rainy season and definitely before
the first monsoon rain.
Avoid first 15 or 20 minutes of rain fall depending on the intensity of rain. Use the first
flush arrangement to drain off this first rain water.
Change the filter media every rainy season.
In coastal area the tank may be painted outside by corrosion resistant paint once in
3 years and in other areas lime (Calcium Carbonate) based white wash may be
applied not only for beauty but also for cleanliness.
Withdraw water from the system at the rate of 5 lits/head/day.
This will ensure availability of water throughout the water scarcity period.
Cover all inlet and outlet pipes with closely knife nylon net or fine cloth or cap during
non-rainy season to avoid entry of insects, worms and mosquitoes.
The substances that go into the making of the roof should be nontoxic in nature.
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Runoff Calculation & Provision of Rainwater Tanks:
The dependable rainfall of the project area is 590 m. Calculation of rain water to be
harvested based on yearly rainfall and runoff is given in Table 10.3.
Table 62: Details of Rain Water Harvesting
Particular Details
Roof top area
Open area
Road area
Green belt area
Annual rainfall (m) 0.590
No. of rainy days per year
120
Catchment area available (m2)
165 204 192 358
Coefficient of runoff (as per CGWB guideline)
0.85 0.2 0.8 0.3
Area wise volume of rain water can be harvested (Kilo
Liter/year)
82.747 24.07 90.624 63.366
Total volume of rain water can be harvested
(KL/year) 260.807
Average volume of rain water can be harvested
(KL/day) during 30 rainy days
8.69
Volume of storage tank to be provided by unit for rain water storage
(KL)
10 x 1
Based on the above table, unit will provide rain water storage tank of about 10 Kilo Litres
(1 nos.) and stored rainwater will be used for purposes like cooling, washing & domestic
etc. as per the requirement.
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10.7 Occupational Health Management Plan
Currently, Industry has adopted all precautionary methods to reduce the risk of exposure
of hazards to employees and same will be continued after proposed, specifically:
Pre-employment and periodical medical examinations will be carried out toassess
the health status of the workers and medical records for the samewill be maintained
for each employee.
A qualified doctor will be appointed on casual basis and requiredmedicines,
antidotes and first-aid box will be procured under the guidanceof appointed doctor
as per guidelines of Factory Act.
Personal Protective Equipment’s (PPEs) like helmet, goggles, hand gloves, safety
shoes, nose masks and ear protecting devices like ear plugs/ear muffs will be
provided to all the workers.
Adequate numbers of fire fighting equipments and extinguishers will beinstalled as
per requirement of the fire risk in the proposed plant.
Proper training will be imparted to employees for use of safety appliances & first aid.
All workers will be trained on respective Standard Operating Procedure (SOP) so as
to enable them to prevent any possible mishaps.
All loading/unloading will be carried out under technical guidance as per the
Standard Operating Procedure (SOP) generated for the particular raw
Material/product.
All pollution control equipments are periodically checked and maintained.
The work place area monitoring will be carried out for Particulate Matters (PM),
VOCs & Noise on regular basis.
Good housekeeping, proper and adequate ventilation and lighting will bearranged
for better workplace area as per guidelines of Factory Act.
Water purification and water cooler will be provided for safe drinking water.
10.8 Fire & Safety Management Plan
Currently the company has provided sufficient fire extinguishers and fire hydrant systems
for protection of the plant building against fire due to electrical spark and short circuit.
After proposed the same will be upgraded in which automatic type fire extinguishing
system will be provided to protect the control and computer room areas from fire hazards.
Qualified and trained officers are managing the environment and safety department in
existing plant and all persons in operation and maintenance of the plant have been given
basic fire fighting training and after proposed the same will be maintained.
To avoid short-circuiting an earthing system will be designed and installed for a ground
fault short circuit. Grid resistance will be decided based on soil resistively and allowance
for corrosion. Electrical equipments will be flame proof. To avoid road accident due to
spillage of fuels and blockages of road, proper parking and road safety signs both inside
and outside the plant will be displayed.
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Good housekeeping, proper and adequate ventilation and lighting has beenarranged for
better workplace area as per guidelines of Factory Act.
10.9 Cleaner Production Technologies
Currently, unit has adopted following cleaner production techniques:
Measured quantities of raw materials to minimize waste.
Automated and enclosed filling system is used to minimize spillage.
Regular preventive maintenance for avoiding leakage, spillage etc. Is being carried
out.
After proposed unit will upgrade cleaner production techniques for water conservation,
hazardous waste minimization, good housekeeping practices, maximum
reuse/recycle, energy saving etc. wherever possible;
Carrying out energy audit at regular time interval.
Installation and efficient use of rain water harvesting system.
Reusing treated industrial effluent in industrial activities.
Reusing spent/waste oil for lubrication in machineries and equipments within the
premises.
Adopting good housekeeping practices by maintaining cleanliness inpremises and
providing regular training and giving instructions for the same.
10.10 Reporting System on Non Compliances/Violations of Environment Laws.
Company has developed reporting systems of non-compliances/ violations of
environmental norms to the Board of Directors as follow;
Identify non-compliance/ violation of environmental norms, which mention in Consent to
operate and letter of Environmental clearance.
EHS manager identify non-compliance/ violation from failure to comply & timely respond
to concern authority for this non compliance/violation & also inform about this to technical
head of the industry.
Technical head take it in action, discuss this in Management meeting and give necessary
guideline to comply this non-compliance/ violation of environmental norms.
TheChairperson will review the information available and take a decision depending on
the seriousness of the violation.
EHS manager take measures against this non compliances/violations of Environmental
laws & take care not to occur same violation in future.
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10.11 Fugitive Emission Control
Fugitive emission could occur from the storage yard of raw materials and finished
products.
The storage quantity is low at site and proper handling methods will be adopted.
Emissions from transport of vehicles would occur to a certain extent. The emissions
from traffic movements will be controlled by proper planning of the transport of raw
materials and finished products to and fro from the factory premises. All the roads
inside the plant will be concreted to reduce any dust emissions.
During the production, the industry will carry out regular monitoring of fugitive
emissions as per the factories act.
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10.12 Budget for Environment Protection Measures
Capital investment for the protection of environment will be about Rs. 9 Lakhs. Unit will
regularly and efficiently operate environmental management systems and keep provision
for fund for meeting expenses for the same. The budgetary allocation towards
Environmental Management for the proposed project is presented in the Table 10. 3
Table 63: Budgetary allocation towards Environmental Management for proposed
Aspect of Environmental Management
Cost in Lakh [Rs.]
Recurring Cost (Lakh /Annum)
[Rs.] Remarks
Air Pollution 1.00 0.25
In existing industry,dust collector has been provided as APCM After proposed project there will be addition of boiler and as APCM cyclone separatorSo there will be an additional capital cost and the recurring cost would include operation and maintenance of pollution control devices and stack emission monitoring & sample analysis charges.
Water Pollution 1.0 2.45
Currently industry has provided ETP followed by evaporator and after proposed therewill be increase in capital cost which would include cost of STP & upgradation of ETP etc. and recurring cost would include maintenance charges, manpower salary, sample analysis charges etc.
Noise Pollution 0.50 0.07
Currently unit is in operation so, there will be slightly change incapital cost which would include provision of adequate sound enclosures and recurring cost would include monitoring of noise level.
Hazardous / Solid Waste Management
0.50 0.10
Recurring cost would be forsolid/ hazardous waste packing & its disposal and for the membership of TSDF/CHWIF site.
Green Belt 3.00 0.12
In existing unit, project proponent has developed green belt. So, after proposed therewill be change in capital cost would include upgradation of green belt within and outside the project premises and recurring cost would include
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maintenance charges, manpower salary etc.
Occupational Health & Safety
1.00 0.17
Capital cost would include cost of OHS center, PPEs and recurring cost would include maintenance Charges.
Miscellaneous 2.00 0.15
Miscellaneous activity such as development of rain water harvesting system, cost of fire and safety equipment and recurring cost would include maintenance charges.
Total 9.00 4.31
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CHAPTER 11 SUMMARY & CONCLUSION
Introduction
Generally any project or action includes various impacts, which vary in magnitude astheir
beneficial or adverse classification. At the same time it is very important to conclude that
the “overall” or “collective” impact of the proposed project is beneficial or detrimental.
In case of the proposed expansion project, impacts are evaluated with respect to various
activities during operational phase.
Air Environment
The general meteorological data collected during the study period confirms that climatic
status of the study area is consistent with the regional meteorology. Baseline AAQ data
indicates that 98th percentile concentration of PM10, PM2.5, SO2, NO2, CO & VOCs in
the study area are well within the permissible limits as prescribed in the National Ambient
Air Quality (NAAQ) standards.
Based on the ground level concentration evaluated by Dispersion Modelling, it is found
that due to the operation of proposed expansion project incremental values of various
parameters are well within the permission limits as prescribed in the National Ambient
Air Quality (NAAQ) standards. Hence, it may be concluded that there would not be any
adverse impacts on surrounding air environment within the study area due to the
proposed expansion project.
Water Environment
Baseline data reveal that as per drinking water quality standards IS: 10500 overall quality
of both surface & ground water is suitable for domestic activity including agricultural
activity. Ground water quality in the area meets the Water QualityStandards (IS 10500)
for drinking water except for parameters like Chloride, Calcium, Magnesium and
coliforms whereas surface water quality in the area meets the Water Quality Standards
(IS 10500) for drinking water except for parameters like TDS, Turbidity, Chloride, Total
Hardness, Magnesium and coliforms.
The total water requirement after proposed will be 25 KLD. Water will be obtained
through borewell to fulfil such requirements. However, industryproposed to install
rainwater harvesting system to collect the rain water and use in the domestic purpose.
Domestic wastewater will be treated in the Soak pit/septic tank& treated water will be
used for gardening purpose and industrial wastewater will be collected and treated in
ETP. Treated effluent will be ultimately evaporated off in an evaporator. Thus, it can be
concluded that there would not be any significant adverse impact on the water
environment due to the proposed project.
Noise Environment
Noise level in the project premises will be controlled at the source itself by appropriate
use of noise suppressing systems. Noise level in the surrounding study area is well within
the permissible limits as prescribed in the National Noise Quality Standards. Except 1
EIA REPORT FOR PROPOSED MANUFACTURING OF SYNTHETIC RESIN ADHESIVE
M/s. DELL LAMINATE
188 | P a g e
Green Circle, Inc.
location noise level is higher due to highway. Thus, noise generated due to the project
activity shall create negligible impact in surrounding environments. This shall further be
attenuated by a barrier of plantation at the periphery of the plant.
Land/Soil Environment The soil pollution is generally due to wastewater and solid waste. There will be no
industrial wastewater discharge as treated effluent will be ultimately evaporated off in an
evaporator. Solid waste generation will be very less during operation phase of the
proposed project. Hazardous waste will be properly collected, stored & ultimately
disposed off to secured landfill/TSDF site. All the solid/hazardous wastes generated from
the unit after proposed expansion will be properly collected, stored & ultimately disposed
off as per the applicable Act/Rules prescribed by statutory authority. Therefore, there
would be no adverse impact on the land environment due to the proposed expansion
project.
Socio-Economic Environment The proposed project will generate employment during operation phase. The indirect
employment will also be generated by way of transportation, shopkeepers and other
casual employment for many people during operation phase as well as construction
phase. Local people will be given preference for the jobs in the proposed project.
Economic status of the local people will improve due to the increased business
opportunities, thereby making a positive impact. Educational, medical and housing
facilities in the study area will considerably improve. Thus, the proposed project will have
significant positive impact on the employment pattern of the study area.
Conclusion Negligible impacts will occur on air quality. However, all the necessary air pollution
control measures will be provided.
No ecological damage will occur.
No adverse impacts will occur on water environment.
Local employment opportunities will increase.
Various other environment parameters like Forest/ National Park/ Sanctuaryand
Religious / Historical Places will not be affected.
Environment Management Plan has been formulated to control all the
pollutantparameters and Environment Management Cell has been set-up to
ensure thatthese parameters do not exceed the norms set out by the concerned
authorities.
After commissioning of the proposed project the Environmental ManagementCell
will take care of all the pollution control measures.
It can be concluded on a positive note that after the implementation of the
mitigationmeasures and environmental management plan during the construction
& operationalphase, there will be negligible impact on the environment.
EIA REPORT FOR PROPOSED MANUFACTURING OF SYNTHETIC RESIN ADHESIVE
M/s. DELL LAMINATE
189 | P a g e
Green Circle, Inc.
CHAPTER 12 DISCLOSURE BY CONSULTANT
EIA Team Members: The EIA team engaged in the preparation of EIA report consists of professionals with multidisciplinary skills and experience required for undertaking this project. The EIA involved in various stages of planning to final report preparation is given below in table:
Project Name: M/s. Dell Laminate
Name and address
of the Consultant
Green Circle Inc.
Green Empire
Anupushpam,Above Axis
Bank,Near Yash
Complex,Gotri Main Road
QCI-NABET Accredited
NABET/EIA/1720/IA0029
June 2020
Personnel involved in
preparation of
EIA/EMP report
Mr. Pradeep Joshi (Co-Coordinator)
Mr. Arunkumar Shrivastav (EIA Coordinator)
Mr. Pradeep Joshi (FAE- NV, AP,SHW,RH)
12.1 LIST OF COORDINATORS & FUNCTIONAL AREA EXPERTS INVOLVED