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DOCUMENT PACK WH-L4 Lever Hoist Oak Drive, Lionheart Enterprise Park, Alnwick, Northumberland NE66 2EU Tel: +44 (0) 1665 60420 Email: [email protected] Website: www.williamhackett.co.uk William Hackett Lifting Products
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Feb 03, 2022

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Page 1: DOCUMENT PACK

DOCUMENT PACKWH-L4 Lever Hoist

Oak Drive, Lionheart Enterprise Park, Alnwick, Northumberland NE66 2EU

Tel: +44 (0) 1665 60420 Email: [email protected] Website: www.williamhackett.co.uk

William Hackett Lifting Products

Page 2: DOCUMENT PACK

williamhackett.co.uk

Index

- William Hackett L4 Chain Hoist Specification June 2020

- Specification and Manufacturing Document L4 Chain Hoist

- DNV GL Verification Statement No: N141UH09

- FEC9 7.1mm x 21mm Gr8 Calibrated Load Chain

- WHLP L4 Chain Hoist 1.6t x 1.5m Works Order

- EC Declaration of Conformity

Page 3: DOCUMENT PACK

williamhackett.co.uk 3e: [email protected]: 01665 604200 f: 01665 604204

WH-L4LEVER HOIST

The Hackett WH-L4 lever hoist meets and exceeds the requirements of the following international standards:British and European Standard BS EN13157:2004 + AI:2009American Standard ASME B30.21-2014Australian Standard AS1418.2-1997NORSOK R-002: 2017SANS 1636: 2007

Page 4: DOCUMENT PACK

williamhackett.co.uk

WH-L4 Chain Hoist Design Features

Page 5: DOCUMENT PACK

williamhackett.co.uk 5e: [email protected]: 01665 604200 f: 01665 604204

WH-L4 Lever Hoist Design Features

The design and specification of the William Hackett WH-L4

lever hoist includes:

• WORKING LOAD LIMIT RANGE: 800 Kg to 20 tonnes.

• LIGHT LOAD CAPABILITY: the WH-L4 is tested and certified

at 2% of the lever hoist rated capacity.

• TWIN PAWL: double safety; fitted as standard.

• SAFETY FACTOR: 4:1

• SAFETY LATCHES: the WH-L4 lever hoist top and bottom

hooks are fitted with heavy duty cast steel latches. The latch

and hook tips are integrated creating a strong and robust

hook closure.

• OVERLOAD INDICATOR MARKS: the WH-L4 lever hoist

top and bottom hooks have, as part of the hook forging,

overload indicator marks either side of the hook throat

(800 Kg to 6.3 tonne).

• TOP AND BOTTOM HOOKS: stamped with batch code,

manufacturer’s mark and hoist working load limit for full

traceability and compliance to EN1677 and SANS 1636: 2007

• HOOK HOUSING: the WH-L4 lever hoist top and bottom

hook housings are secured with socket head cap screws/hex

head bolts and nyloc locking nuts to allow full inspection.

• FLEETING/CROSS HAULING: the WH-L4 lever hoist has

been independently tested and verified (Test Report 2550-

7615) for fleeting or cross hauling applications at angles up to

45° from the vertical without deration.

• LOAD CHAIN: the WH-L4 lever hoists are fitted with load

chain that fully complies with international standard BS

EN818-7 Grade T (8).

• TEMPERATURE RANGE: -20°C to +120°C.

• PROOF TESTED: every hoist is proof tested to 1.5 times the

Working Load Limit.

• OPTIONAL EQUIPMENT:

- Overload Limiter

- Top and bottom hook adaptors

- Travelling End Stop

• MANUFACTURED in the UK.

Page 6: DOCUMENT PACK

Part Code Part Name

L4.01 Left Side Plate Assembly

L4.02 Load Sheave

L4.03 Chain Guide

L4.04 Top Hook Shaft

L4.05 Top Hook Assembly

L4.06 Right Side Plate Assembly

L4.07 Load Gear

L4.08 Pinion Shaft

L4.08a Pinion Shaft Washer

L4.09 Pinion Gear (pair)

L4.10 Gear Cover

Part Code Part Name

L4.11 Nut

L4.12 Chain Stripper

L4.13 Disc Hub

L4.14 Pawl Spring

L4.15 Pawl

L4.15a Circlip

L4.17 Friction Disc (pair)

L4.18 Ratchet Gear

L4.20 Spring

L4.21 Lock Nut

Part Code Part Name

L4.22 Handle Cover Assembly

L4.23 Change Gear

L4.23L Overload Limiter

L4.24 Change Over Pawl

L4.25 Change Over Spring

L4.26 Change Over Stand

L4.28 Lever Handle Assembly

L4.29 Screw

L4.29A Spring Washer

L4.30 Grip Ring

Part Code Part Name

L4.31 Stop Cam

L4.32 Washer

L4.33 Castle Nut

L4.34 Split Pin

L4.36 Square Type End Stop

L4.37 Bottom Hook Assembly

L4.38 Chain Fixing Pin

L4.47 Latch Kit

L4.48 Label

L4.49 Label Rivets

Page 7: DOCUMENT PACK

WH-L4 Chain Hoist

williamhackett.co.uk 7e: [email protected]: 01665 604200 f: 01665 604204

Specifications and Dimensions

Part Code

WLLtonnes

No. of Falls

Load Chainmm

amm

bmm

cmm

dmm

emm

hmm

imm

MassKg

1.5mHOL

Extra Weightper m

Kg

033.080 0.8 1 5.6 x 17 148.0 121 37.5 265 28 280 14.3 6.2 0.7

033.160 1.6 1 7.1 x 21 165.5 141 47.0 415 33 350 20.0 9.6 1.1

033.320 3.2 1 10 x 30 194.5 178 62.5 415 42.5 420 24.8 15.5 2.2

033.630 6.3 2 10 x 30 194.5 228 78.0 415 51 570 33.8 27.0 4.4

033.900 9.0 3 10 x 30 194.5 310 - 415 56 680 42.2 38.3 6.6

033/1500 15.0 6 10 x 30 194.5 420 - 415 80 1000 59.2 90.0 13.2

033/2000 20.0 8 10 x 30 194.5 480 - 415 80 1150 - 195.0 19.2

Single Fall

a a

Multi Fall

ab b

c

d

d

e

hh

e

i i

Page 8: DOCUMENT PACK

Documentation

williamhackett.co.uk

Part Code WLLt

Proof Load Appliedt

033.080 0.8 1.20

033.160 1.6 2.40

033.320 3.2 4.80

033.630 6.3 9.45

033.90 9.0 13.50

033/1500 15.0 18.75

033/2000 20.0 25.00

Specification and Manufacturing Standards DocumentDate:

Ref. No.:

International Standards & VerificationStandards Classification: EN13157:2004+A1:2009 NORSOK R-002 ASME B30.21-2014DNV GL Verification: DNV GL Statement No: N141UH09Gr8 Calibrated Load Chain: EN818-7 - Part 7: Fine tolerance hoist chain, Grade T

Technical Specification

Each individual William Hackett C4 Lever Hoist is individually tested before being supplied to the customer

WH-C4 Manual Chain Hoist

Standard Classification ✔

ATEX Classification

Corrosion Protected Classification

Page 9: DOCUMENT PACK

Documentation

williamhackett.co.uk 9e: [email protected]: 01665 604200 f: 01665 604204

Product Part Code Series Material Surface Finish

Manual Hoist Load Chain AT2 Grade 8 Zinc Plated

AT3 Grade 8 Delta Protekt

SS6 Grade 6 Stainless Steel

Manual Hoist Hand Chain CT6.050.25 Mild Steel Zinc Plated

CT6.050.25.C Mild Steel Dacromet

CT6.050.25.SS AISI316 Stainless Steel

Coating Specification

Standard Hoisting Category C2 ISO12944

ATEX Hoisting Category C3 ISO12944

Corrosion / Offshore Category C3 ISO12944

Salt Spray Testing

Standard Hoisting C4 ISO9227:2017, ASTM B117

≥ 200hrs

Corrosion / Offshore ATEX, SS-C4, CP-C4 ≥ 500hrs

Product Part Code Series Material Surface Finish

Manual Hoist Load Chain AT2 Grade 8 Zinc Plated

AT3 Grade 8 Delta Protekt KL105

SS6 Grade 6 Stainless Steel

Coating Specification

Standard Hoisting Category C2 ISO12944 ✔

ATEX Hoisting Category C3 ISO12944

Corrosion / Offshore Category C3 ISO12944

Salt Spray Testing

Standard Hoisting L4 ISO9227:2017,

ASTM B117

≥ 200 hours

Corrosion / Offshore ATEX, SS-L5 QP, SS-L5 IM ≥ 500 hours

Page 10: DOCUMENT PACK

williamhackett.co.ukwilliamhackett.co.uk

Page 11: DOCUMENT PACK

williamhackett.co.uk 11e: [email protected]: 01665 604200 f: 01665 604204

Page 12: DOCUMENT PACK

1 1 FEC CHAIN CORPORATION

337 KANAORl-CHO,MlNAMl-KU,HAMAMATSU ClTY,SHlZUOKA PRE., 435-0026 JAPAN

Tel +81-53-425-2145 Fax +81-53-425-5122

customer's name:

William Hackett Chain Ltd. Address

Oak Drive,

Lionheart Enterprise Park, Alnwick ,

Northumberland, NE66 2EU UK

Inspection Certificate description:

quality grade:

material:

chain7.1 X 21

FEC FTE/G80• Type-T

issued date:

cert. No. : customer order no.

FEC invoice no.

quant. desp. :

weight:

manufactured date:

lot no. :

24.10.2019

19-019601508

WHC045200m*1pc

216kg

25.09.2019

BT

condition of surface:

working load limit:

ultimate limit of stress:

according to EN818-7:2002

Ni-Cr-Mo steel

zinc-plated, no oiled

1600kg (hand mechanism group 1 Dm)

300N/mm (hand mechanism group 1Dm)

Guaranteed properties: min. manufacturing proof force:

stress at min. manufacturing proof force:

guaranteed minimum breaking force:

stress at guaranteed min. breaking force:

total ultimate elongation min. :

stamp:

Dimension: nominal diameter dn 7 .1 +0.3/-0.3

nominal pitch p 1t 21.0 +0.27/-0.13

p 11t 231.0 +0. 73/-0.37

outside width b2 max 23.8

inside width b1 min 8.4

diameter at the weld ds max 7.7

Manufacturer' s declaration:

We hereby declare that the chain

comply with EN standard /EN818-7: 2002 .

mm

mm

mm

mm

mm

mm

39.6 kN

500 N/mm 2

63.3 kN

800 N/mm 2

10 %

H36·T ,JAPAN ,(lot no.) ,FEC9

MASAKI MIWA Chief Inspector

Page 13: DOCUMENT PACK

Product Description Unit Qty Batch Lot Bin Picked

033.160.C 1.6T HACKETT LEVER HOIST CARCASS L4 EACH 1 Q61491 911010887+ Z306AT2.071.5 7.1MM x 21MM GRADE 80 LOAD CHAIN GALV MT 1.5 Q61402 FEC9 200M US105

Works Order No: 647132 Date Required: 25/05/2020

Instructions:SAMPLE

L077931Finished Item Bin: QA1

Finished Item Batch: P06064

Finished Item Lot No: 911010887+

Final Inspection Completed by:

Printed:

Date:

Product Code: HN 033.160

Product Description: 1.6TON HACKETT LEVER HOIST 1.5 MT HOL L4

Qty: 1

Pick List: 678351

Customer: 1BB

1600KGLH PROOF + LIGHT LOAD TEST TO EN13157 1

Technical Notes:1.6 TONNE

2.4 TONNE

Page 1 of 1 15/06/2020 12:56Date Printed

Page 14: DOCUMENT PACK

Delivery Address Supplied To: ABC123 Certificate Number: L078545

Customer Order No: 9155185

Date Received: 08/06/2020

PRODUCTS REQUIRING A DECLARATION OF CONFORMITY

ARE INDICATED BY (A)

WILLIAM HACKETT LIFTING PRODUCTS LIMITED

LIONHEART ENTERPRISE PARK

OAK DRIVE

ALNWICK

NORTHUMBERLAND, NE66 2EU THOSE REQUIRING JUST A MANUFACTURER'S

CERTIFICATE BY (B)

DUAL PURPOSE DOCUMENT EC DECLARATION OF

CONFORMITY A

DECLARATIONI DECLARE THAT THE ITEMS DESCRIBED ON THIS DOCUMENT COMPLY WITH THE

REQUIREMENTS OF THE MACHINERY DIRECTIVE 2006/42/EC

MANUFACTURER'S CERTIFICATE B

CERTIFIED ON BEHALF OF THE COMPANY

T.J. BURGESS 08/06/2020

Authorised person for the configuration of the declaration documents: Tim Burgess, William Hackett Lifting Products, Alnwick, UK

A/B Batch Lot No / Serial No Product Description Qty Working Load

Limit Proof Load Min Breaking Load

A P06475 001181652L HN033.160 1.6TON HACKETT LEVER HOIST 1.5 MT HOL L4 to EN13157 1 1.6 TONNE 2.4 TONNE

Page 1 of 1

Report Version 2-6

WH12 Issue 1