Document No. AMS-737-345-28881 AIRCRAFT MANUAL SUPPLEMENT To comply with EASA Regulation CS-25.1529 and CS-25 Appendix H and FAA Regulation CDR 14 25.1529 and to support the continued airworthiness of: B737-300/400/500 – MSN 28881 Document No: AMS-737-345-28881 Intro Produced by Aerospace Design and Engineering Consultants (AeroDEC ® ) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission In writing from the owner. ®
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Document No. AMS-737-345-28881
AIRCRAFT MANUAL
SUPPLEMENT To comply with EASA Regulation CS-25.1529 and CS-25 Appendix H and FAA Regulation CDR 14 25.1529 and to support the continued airworthiness of:
Intro Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission In writing from the owner.
®
Document No. AMS-737-345-28881
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
®
RECORD OF REVISION
Issue DIN No. Date Issue DIN No. Date Initial DIN-0166 JUL 01/06
2 DIN-0494 MAR 01/07 3 DIN-2279 FEB 01/11 4 DIN-2289 MAR 01/11 5 DIN-2358 APR 01/11 6 DIN-2761 JAN 01/12 7 DIN-3606 APR 01/13 8 DIN-3888 SEP 01/13
The Aircraft Manual Supplement (AMS) is to be used in conjunction with the related aircraft’s manuals. The information contained within this manual relates to various alterations/changes/modifications that have been carried out on the associated aircraft. A list of effective alterations/changes/modifications can be found in the Introduction pages to this manual. These alterations/changes/modifications are in addition to the initial design of the aircraft and are therefore detailed within this manual using appropriate and related convention. This manual complies with EASA Regulations CS-25.1529 and CS-25 Appendix H, which in turn mirror the FAA regulation CDR 14 25.1529. DINs are Document Issue Notes and are administration documents used to issue this manual to the customer and are used for record purposes only.
RRA-00 Page 1
Document No. AMS-737-345-28881
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
®
INTRODUCTION
1. General A. This publication was prepared by Aerospace Design and Engineering Consultants (AeroDEC®) Ltd and is in accordance with
Air Transport Association of America Specification No. 100, Specification for Manufacturers Technical Data. The data contained within is related to certain changes/modifications/alterations that are in addition to the associated airplane’s type design.
NOTE: THIS MANUAL IS PREPARED SPECIFICALLY TO COVER THE AIRPLANE LISTED IN THE "INTRODUCTION"
SECTION, FOR THE OWNER/OPERATOR NAMED ON THE TITLE PAGE.
THIS MANUAL IS NOT SUITABLE FOR USE, INCLUDING WITHOUT LIMITATION, GENERAL INSTRUCTIONS OR TRAINING, FOR ANY AIRPLANES NOT LISTED HEREIN.
B. The convention for the use of this publication is in the same convention (ATA 100) as the associated manufacturers AMM,
WDM, and IPC. Therefore, this publication is a SUPPLEMENT to the associated AMM, WDM, and IPC, and instructions on how to use this manual are equivalent to the instructions on how to use the manufacturers AMM, WDM and IPC.
C. This Manual Supplement has been raised to give historic design information pertaining to the following related aircraft
manuals: WDM – Wiring Diagram Manual
WL– Wire List IPC – Illustrated Parts Catalogue AMM – Aircraft Maintenance Manual
D. For information on the approval of the technical content of this document, please refer to the Change/Mod/Alteration listing E. Aircraft Effectivity Information:
MODEL/ TYPE
CUST EFFECT CODE
CUST EFFECT CODE
(IPC ONLY)
VARIABLE ENGR
NUMBER
ENGINE SET
NUMBER LINE
NUMBER
MFG SERIAL
NUMBER REGISTRY NUMBER
CUSTASSIGNED AIRPLANE
IDENT
B737-49R 001 PV301 2833 28881
INTRO-00 Page 1 SEP 01/13
Document No. AMS-737-345-28881
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
®
LIST OF EFFECTIVE PAGES
Description Page No. Date Description Page No. Date
Front Page IPC Front Page Highlights IPC Contents 1 Record of Revision and Approval 1 IPC Contents 2 Introduction 1 SEP 01/13 Chapter 23 Front Page Introduction 2 SEP 01/13 23-24-00-01Z 0 FEB 01/11 List of Effective Pages 1 SEP 01/13 23-24-00-01Z 1 FEB 01/11 List of Effective Pages 2 SEP 01/13 23-24-00-02Z 0 FEB 01/11 Report/Feedback Sheet 23-24-00-02Z 1 FEB 01/11 WDM Front Page 23-24-00-03Z 0 FEB 01/11 WDM Contents 1 23-24-00-03Z 1 FEB 01/11 WDM Contents 2 23-71-13-01Z 0 FEB 01/11 Chapter 22 Front Page 23-71-13-01Z 1 FEB 01/11 22-11-52 1 FEB 01/11 Chapter 25 Front Page 22-11-62 1 FEB 01/11 25-11-11-18Z 0 FEB 01/11 22-11-75 1 JAN 01/12 25-11-11-18Z 1 FEB 01/11 Chapter 23 Front Page 25-11-11-66Z 0 FEB 01/11 23-22-01 1 FEB 01/11 25-11-11-66Z 1 FEB 01/11 23-24-11 1 MAR 01/11 25-11-21-22Z 0 FEB 01/11 23-71-01 1 Sht 1 FEB 01/11 25-11-21-22Z 1 FEB 01/11 23-71-01 1 Sht 2 FEB 01/11 25-31-11-07Z 0 FEB 01/11 Chapter 25 Front Page 25-31-11-07Z 1 FEB 01/11 25-33-58 113 Sht 6 SEP 01/13 25-31-11-07Z 2 FEB 01/11 25-33-58 113 Sht 7 SEP 01/13 25-31-11-07Z 3 FEB 01/11 Chapter 31 Front Page 25-31-11-07Z 4 FEB 01/11 31-31-01 1 FEB 01/11 25-31-11-99Z 0 SEP 01/13 Chapter 33 Front Page 25-31-11-99Z 1 SEP 01/13 33-17-01 1 FEB 01/11 25-31-21-04Z 0 FEB 01/11 Chapter 34 Front Page 25-31-21-04Z 1 FEB 01/11 34-22-11 1 FEB 01/11 25-31-21-04Z 2 FEB 01/11 34-22-21 1 FEB 01/11 25-31-41-07Z 0 FEB 01/11 34-26-11 1 FEB 01/11 25-31-41-07Z 1 FEB 01/11 34-26-13 1 FEB 01/11 25-31-41-07Z 2 FEB 01/11 34-26-21 1 FEB 01/11 Chapter 31 Front Page 34-26-23 1 FEB 01/11 31-24-24-99Z 0 FEB 01/11 34-49-04 1 FEB 01/11 31-24-24-99Z 1 FEB 01/11 34-53-12 1 FEB 01/11 Chapter 33 Front Page 34-53-16 1 FEB 01/11 33-11-00-05Z 0 FEB 01/11 34-53-22 1 FEB 01/11 33-11-00-05Z 1 FEB 01/11 34-61-02 1 FEB 01/11 Chapter 34 Front Page 34-61-11 1 FEB 01/11 34-28-31-02Z 0 FEB 01/11 Chapter 49 Front Page 34-28-31-02Z 1 FEB 01/11 49-31-12 1 FEB 01/11 34-53-21-01B 0 FEB 01/11 Wire List (WL) 34-53-21-01B 1 FEB 01/11 Index Chapter 35 Front Page W0007 1 FEB 01/11 35-12-00-02Z 0 FEB 01/11 W0009 1 FEB 01/11 35-12-00-02Z 1 FEB 01/11 W0011 1 FEB 01/11 35-12-00-02Z 2 FEB 01/11 W0069 1 FEB 01/11 35-12-00-20Z 0 FEB 01/11 W0967 1 FEB 01/11 35-12-00-20Z 1 FEB 01/11 W9001 1 FEB 01/11 Chapter 49 Front Page W9002 1 FEB 01/11 49-70-00-02Z 0 FEB 01/11 W9076 1 FEB 01/11 49-70-00-02Z 1 FEB 01/11
LEF-00 Page 1 SEP 01/13
Document No. AMS-737-345-28881
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
®
LIST OF EFFECTIVE PAGES
Description Page No. Date Description Page No. Date
Chapter 53 Front Page 34-53-02 5 FEB 01/11 53-42-00-80Z 0 FEB 01/11 34-53-02 6 FEB 01/11 53-42-00-80Z 1 FEB 01/11 34-53-02 7 FEB 01/11 53-42-00-81Z 0 FEB 01/11 34-53-02 8 FEB 01/11 53-42-00-81Z 1 FEB 01/11 34-53-02 9 FEB 01/11 AMM Front Page 34-53-02 501 FEB 01/11 AMM Contents 1 34-53-02 502 FEB 01/11 AMM Contents 2 34-53-02 503 FEB 01/11 Chapter 22 Front Page 34-53-02 504 FEB 01/11 22-11-01 501 JAN 01/12 34-53-02 505 FEB 01/11 22-11-01 502 JAN 01/12 34-53-02 506 FEB 01/11 Chapter 23 Front Page 34-53-02 507 FEB 01/11 23-24-00 1 SEP 01/13 34-53-02 508 FEB 01/11 23-24-00 101 SEP 01/13 34-53-02 509 FEB 01/11 23-24-00 201 SEP 01/13 34-62-01 501 FEB 01/11 23-24-00 501 SEP 01/13 34-62-01 502 FEB 01/11 23-24-11 401 SEP 01/13 34-62-01 503 FEB 01/11 23-71-00 501 APR 01/13 Chapter 49 Front Page 23-71-00 502 APR 01/13 49-72-11 401 FEB 01/11 23-71-00 503 APR 01/13 49-72-11 402 FEB 01/11 23-71-00 504 APR 01/13 49-72-11 403 FEB 01/11 23-71-00 505 APR 01/13 49-72-11 404 FEB 01/11 23-71-00 506 APR 01/13 49-72-11 405 FEB 01/11 23-71-00 507 APR 01/13 Chapter 25 Front Page 25-11-11 201 MAR 01/11 25-11-11 202 MAR 01/11 25-11-11 203 MAR 01/11 25-11-11 204 MAR 01/11 25-11-11 205 MAR 01/11 25-11-11 206 MAR 01/11 25-11-11 207 MAR 01/11 25-11-11 208 MAR 01/11 25-11-11 209 MAR 01/11 25-11-11 210 MAR 01/11 25-11-11 211 MAR 01/11 25-11-11 212 MAR 01/11 Chapter 31 Front Page 31-24-24 201 FEB 01/11 31-24-24 202 FEB 01/11 Chapter 34 Front Page 34-22-00 501 APR 01/11 34-22-00 502 APR 01/11 34-49-03 501 FEB 01/11 34-49-03 502 FEB 01/11 34-53-02 1 FEB 01/11 34-53-02 2 FEB 01/11 34-53-02 3 FEB 01/11 34-53-02 4 FEB 01/11
LEF-00 Page 2 SEP 01/13
Document No. AMS-737-345-28881
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®
REPORT/FEEDBACK SHEET
This Report/Feedback Sheet is provided for the purpose of communicating to Aerospace Design and Engineering Consultants (AeroDEC) Ltd. any errors or suggested improvements arising fro this Aircraft Manual Supplement
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
®
Chapter 11 PLACARD & MARKINGS
Chapter 21 AIR CONDITIONING
Chapter 22 AUTO FLIGHT
22-11-52 – DFCS “A” MCP/FCC INTERFACE
22-11-62 – DFCS “B” MCP/FCC INTERFACE
22-11-75 – DFCS CROSS REFERENCES AND CONFIGURATION PIN OPTIONS
34-53-12 – ATC NO.1 MODE S TRANSPONDER ADDRESS AND AIRSPEED CODING
WDM-CONTENTS Page 2
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
®
34-53-16 – NO.1 AND NO.2 ATC ENHANCED SURVEILLANCE BUSSES
34-53-22 – ATC NO.2 MODE S TRANSPONDER ADDRESS AND AIRSPEED CODING
34-61-02 – FLIGHT MANAGEMENT COMPUTER SYSTEM DATA BUS AND CONTROL
34-61-11 – FLIGHT MANAGEMENT COMPUTER SYSTEM PROGRAMME PINS
Chapter 35 OXYGEN
Chapter 36 PNEUMATIC
Chapter 38 WATER/WASTE
Chapter 49 AIRBORNE AUXILIARY POWER
49-31-12– APU – MANUAL START-STOP
Chapter 52 DOORS
Chapter 53 FUSELAGE
Chapter 54 NACELLES / PYLONS
Chapter 55 STABILIZERS
Chapter 56 WINDOWS
Chapter 57 WINGS
Chapter 71 POWER PLANT
Chapter 73 ENGINE FUEL AND CONTROL
Chapter 74 IGNITION
Chapter 75 AIR
Chapter 77 ENGINE INDICATING
Chapter 78 EXHAUST
Chapter 79 OIL
Chapter 80 STARTING
Chapter 91 CHARTS
Chapter 93 PANELS
CHAPTER
AUTO FLIGHT
B737-300/400/500 WIRING DIAGRAM MANUAL
PV301
DFCS “A” MCP/FCC INTERFACE 22-11-52 INCORPORATES: 22-11-52 AERODEC MOD 0090
NOTES:UNLESS OTHERWISE SPECIFIED, ALL REFERENCE DESIGNATIONS ARE PREFIXED 3343−.UNLESS OTHERWISE SPECIFIED, ALL WAYCODES ARE W9.PIN LOCATIONS SUFFIXED BY (−) DENOTES LOWER CASE LETTERS.THE FOLLOWING ENGINEERING DRAWINGS WERE USED: 83340200/T/2, 83340204/A/2, 82430054/G/4 AND AL344−1264.INDICATES PROTECTIVE TUBING.
W737−071−22
072−22
075−22
074−22
073−22
076−22
077−22
078−22
079−22
080−22
081−22
082−22
084−22
085−22
086−22
087−22
W737−083−22
M923FLIGHT CONTROL COMPUTER "B"
W069−557−20
D1655A
2
D1661A
D1661B
44
61
G/S SUPERFLAG
2
D1655B
6
7
LVOR/LOC DEVN
R
10
11
BDATA BUS IRU−L−3
A
12
34
20
FRN IRS XFR−B
FMC/ANCDU SELAFDS WARN
43
67
51
R/A FLAG
NAV SELF TESTILS TEST INHIBIT
D1657A
DNG/S DEVN
UP
LORADIO ALTITUDE
HI
1
1
6
7
58
BDATA BUS IRU−R−2
A
9
D1657B
8BDATA BUS FMC−1
A
26
D1657A
25BDATA BUS DAA−R−2
A
54DME HOLD
D1657B
6726V AC IN LNAV REF
2
6
LOLNAV STRG CMD
HI
30
34
35
36
39
42
51
52
LVOR/LOC DEVN
R
VOR/LOC SUPERFLAG
1ADI BAR GRADIENT
2AUTO/MANUAL TUNE
ADATA BUS ANCDU−2
B
FWD LOC ANTENNA SELECT
LOCAL IRS XFR
D4117P
32
J
34
36
38
40
42
45
47
44
33
35
37
39
43
46
48
34−31−05
34−33−21
34−31−08
34−26−23
34−31−04
34−26−13
34−33−21
34−31−09
34−61−02
34−61−06
34−31−04
34−26−12
34−31−08
34−26−12
34−31−08
34−31−01
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
GDX6−DC
GDX6−DC
541−20
539−20
535−20
548−20
537−20
540−20
511−20
536−20
545−20
524−20
554−20
542−20
544−20
538−20
549−20
W069−560−20
W011−011−20
W011−009−20
41
W373−032−22
033−22
036−22
035−22
034−22
037−22
038−22
039−22
040−22
041−22
042−22
043−22
045−22
046−22
047−22
048−22
W373−044−22
W737−061−20
W737−062−20
W737−063−20
XB1
XA2
XC2
XB5
Z9
Z4
Z3
XA1
XD5
XA5
GD701−DC
GD701−DC
GD701−DC
T1017STA 314.5WL 182.5LBL 19.2
W737−061−20
062−20
W373−063−20
XB1
XA2
XC2
XB5
18
19
26
STD OPT ILS DEVN WARN
25
BIT 1
22
STD OPT ALT ALERT
CONFIG PINS
28
30
32
35
44
62
27
29
33
42
57
BIT 2
STD OPT AIRSPEED WARNSTD OPT CWS WARN
STD OPT CWS OVERRIDESTD OPT FAA OR CAA VMO/MMO
STD OPT F/D TOGASTD OPT HDG SEL/WINGS LEVEL
STD OPT ODD PARITYSTD OPT EFIS
STD OPT DUAL CHANNELAUTO F/D TOGA
LOC BEFORE G/S
31
CHAPTER
COMMUNICATIONS
B737-300/400/500 WIRING DIAGRAM MANUAL
PV301
SELCAL 23-22-01 INCORPORATES: 23-22-01 AERODEC MOD 0935
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®
WIRE
LIST
INDEX
B737-300/400/500 WIRING DIAGRAM MANUAL
WIRE LIST Section INDEX Page 1
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®
SECTION PAGE NO. DATE SECTION PAGE NO. DATE
W0007 1 FEB 01/11 W0009 1 FEB 01/11 W0011 1 FEB 01/11 W0069 1 FEB 01/11 W0967 1 FEB 01/11 W9001 1 FEB 01/11 W9002 1 FEB 01/11 W9076 1 FEB 01/11
B737-300/400/500 WIRING DIAGRAM MANUAL
WIRE LIST
91-21-11 Section W0007
Page 1 FEB 01/11
Bundle No. Part Number Description From To ADEC Info Wire No. GA CO TY Fam FT-IN Diagram Equip Term Type Splice Equip Term Type Splice Effectivity Mod No. W0007 E1-2 ELECTRONIC SHELF PART A 9001 22 R 34-53-16 D9205P 20 SM12 PV301 0057 / 0090 9001 22 B 34-53-16 D9205P 21 SM13 PV301 0057 / 0090 9001 22 34-53-16 D9205P 22 9001 SCR PV301 0057 / 0090 9001 22 34-53-16 9001 SCR SM14 PV301 0057 / 0090 9002 22 R 34-53-16 D9205P 23 SM131 PV301 0057 / 0090 9002 22 B 34-53-16 D9205P 24 SM132 PV301 0057 / 0090 9002 22 34-53-16 D9205P 25 9002 SCR PV301 0057 / 0090 9002 22 34-53-16 9002 SCR SM8 PV301 0057 / 0090
B737-300/400/500 WIRING DIAGRAM MANUAL
WIRE LIST
91-21-11 Section W0009
Page 1 FEB 01/11
Bundle No. Part Number Description From To ADEC Info Wire No. GA CO TY Fam FT-IN Diagram Equip Term Type Splice Equip Term Type Splice Effectivity Mod No. W0009 E1-2 ELECTRONIC SHELF PART B 9001 22 R 34-53-16 D9205P 29 SM517 PV301 0057 / 0090 9001 22 B 34-53-16 D9205P 30 SM518 PV301 0057 / 0090 9001 22 34-53-16 D9205P 31 9001 SCR PV301 0057 / 0090 9001 22 34-53-16 9001 SCR SM519 PV301 0057 / 0090 9002 22 R 34-53-16 D9205P 26 SM131 PV301 0057 / 0090 9002 22 B 34-53-16 D9205P 27 SM132 PV301 0057 / 0090 9002 22 34-53-16 D9205P 28 9002 SCR PV301 0057 / 0090 9002 22 34-53-16 9002 SCR SM8 PV301 0057 / 0090
B737-300/400/500 WIRING DIAGRAM MANUAL
WIRE LIST
91-21-11 Section W0011
Page 1 FEB 01/11
Bundle No. Part Number Description From To ADEC Info Wire No. GA CO TY Fam FT-IN Diagram Equip Term Type Splice Equip Term Type Splice Effectivity Mod No. W0011 E1-3 AUTO PILOT SYSTEM A 9001 22 R 34-53-16 D5977P 50 SM128 PV301 0057 / 0090 9001 22 B 34-53-16 D5977P 51 SM129 PV301 0057 / 0090 9001 22 34-53-16 D5977P 52 9001 SCR PV301 0057 / 0090 9001 22 34-53-16 9001 SCR SM130 PV301 0057 / 0090
B737-300/400/500 WIRING DIAGRAM MANUAL
WIRE LIST
91-21-11 Section W0069
Page 1 FEB 01/11
Bundle No. Part Number Description From To ADEC Info Wire No. GA CO TY Fam FT-IN Diagram Equip Term Type Splice Equip Term Type Splice Effectivity Mod No. W0069 E1-3 AUTO PILOT SYSTEM B 9001 22 R 34-53-16 D5977P 53 SM612 PV301 0057 / 0090 9001 22 B 34-53-16 D5977P 54 SM613 PV301 0057 / 0090 9001 22 34-53-16 D5977P 55 9001 SCR PV301 0057 / 0090 9001 22 34-53-16 9001 SCR SM614 PV301 0057 / 0090
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
Produced by Aerospace Design and Engineering Consultants (AeroDEC®) Limited, UK. AeroDEC own the copyright of the format of this Manual Supplement, which is supplied in confidence. The contents must not be reproduced without permission in writing from the owner.
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Chapter 35 OXYGEN
35-12-00-02Z – OXYGEN SYSTEM DISTRIBUTION – CONTROL CABIN (SECOND OBSERVER ONLY)
35-12-00-20Z – OXYGEN SYSTEM INSTL – CONTROL CABIN (SECOND OBSERVER ONLY)
10 S242T101-117 • UNIT – INERTIAL REFERENCE 1 NOTE: EXISTING IRU PART NO. S242T101-114, WILL BECOME S242T101-117 ONCE MODIFIED BY HONEYWELL SERVICE BULLETIN HG1050AE-34-0027 PER BOEING SERVICE LETTER 737-SL-34-177
10 S242T101-118 • UNIT – INERTIAL REFERENCE 1 NOTE: EXISTING IRU PART NO. S242T101-115, WILL BECOME S242T101-118 ONCE MODIFIED BY HONEYWELL SERVICE BULLETIN HG1050AE-34-0006 PER BOEING SERVICE LETTER 737-SL-34-177
-- ITEMS NOT ILLUSTRATED
B737-300/400/500 ILLUSTRATED PARTS CATALOGUE
34-53-21-01B 34-53-21 MOD 0057 Fig 1B FEB 01/11 Page 0
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Chapter 11 PLACARD & MARKINGS
Chapter 21 AIR CONDITIONING
Chapter 22 AUTO FLIGHT
22-11-01 – DIGITAL FLIGHT CONTROL SYSTEM
PAGE BLOCK 501 – ADJUSTMENT/TEST
Chapter 23 COMMUNICATIONS
23-24-00 – EMERGENCY LOCATOR TRANSMITTER SYSTEM
PAGE BLOCK 1 – DESCRIPTION AND OPERATION
PAGE BLOCK 101 – FAULT ISOLATION
PAGE BLOCK 201 – MAINTENANCE PRACTICES
PAGE BLOCK 501 – ADJUSTMENT/TEST
23-24-11 – EMERGENCY LOCATOR TRANSMITTER ANTENNA
PAGE BLOCK 401 – REMOVAL AND INSTALLATION
23-71-00 – VOICE RECORDER SYSTEM
PAGE BLOCK 501 – ADJUSTMENT/TEST
Chapter 24 ELECTRICAL POWER
Chapter 25 EQUIPMENT/FURNISHINGS
25-11-11 – FLIGHT COMPARTMENT EQUIPMENT
PAGE BLOCK 201 – MAINTENANCE PRACTICES
Chapter 26 FIRE PROTECTION
Chapter 27 FLIGHT CONTROLS
Chapter 28 FUEL
Chapter 29 HYDRAULIC POWER
Chapter 30 ICE AND RAIN PROTECTION
Chapter 31 INDICATING/RECORDING SYSTEMS
31-24-24 – QUICK ACCESS RECORDER (MINI)
PAGE BLOCK 201 – MAINTENANCE PRACTICES
Chapter 32 LANDING GEAR
Chapter 33 LIGHTS
Chapter 34 NAVIGATION
34-22-00 – ELECTRONIC FLIGHT INSTRUMENT SYSTEM – EFIS DISPLAY MODES TEST
PAGE BLOCK 501 – ADJUSTMENT/TEST
AMM-CONTENTS Page 2
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34-49-03 – GROUND PROXIMITY WARNING SYSTEM
PAGE BLOCK 501 – ADJUSTMENT/TEST
34-53-02 – ATC SYSTEM
PAGE BLOCK 1 – DESCRIPTION AND OPERATION
PAGE BLOCK 501 – ADJUSTMENT/TEST
34-62-01 – FLIGHT MANAGEMENT COMPUTER SYSTEM – PROGRAM PIN VERIFICATION
DIGITAL FLIGHT CONTROL SYSTEM – ADJUSTMENT/TEST 1. General
A. This procedure has one task, to carry an Option Pin Check of the Digital Flight Control System. The Option Pin Check is part of the System Test.
B. Any other test associated with the Digital Flight Control System in accordance with
22-11-01 Page Block 501 of the associated manual, are not affected by the AeroDEC modification listed below, and can therefore be accomplished as instructed.
2. System Test – DFCS – Option Pin Check Only
A. Location Zones
Zone Area
101 Control Cabin - Left 102 Control Cabin - Right
B. Prepare for the System Test
SUBTASK 22-11-01-845-129
(1) Do the preparation for the DFCS BITE test in this task: "Operational Test - Digital Flight Control System".
C. Option Pin Check
SUBTASK 22-11-01-745-020
(1) Do the Option Pin Check:
(a) Open the AFCS B FCC DC circuit breaker on P6-2 Circuit Breaker Panel.
(b) [If POST SB 737-34-1593] Set the FMC transfer switch to NORMAL position.
(c) Push the INIT/REF key on the CDU keyboard to show the POS INIT page or PERF INIT page.
(d) Push the LSK adjacent to <INDEX to show the INIT REF INDEX 1/1 page.
(e) Push the LSK adjacent to MAINT> to show the MAINT BITE INDEX 1/1 page.
(f) Push the LSK adjacent to <DFCS to show the DFCS BITE TEST LINE MAINT
1/2 page.
(g) [If POST SB 737-34-1593] Ignore the message "MOVE FMC TRANSFER SWITCH TO BOTH ON L" shows on the CDU and keep the position of the FMC transfer switch in the NORMAL position.
(h) Stop for approximately 15 seconds.
(i) Push the LSK adjacent to <PUSH IF NO RESPONSE.
H. AIRPLANES WITH VOICE RECORDER AUTO/ON SWITCH; Voice Recorder AUTO/ON Switch Test
(1) TEST WITHOUT ENGINES RUNNING
NOTE: Additional relays are added to tum the CVR "on" when either engine is running, and to have a 5 minute time delay in turn off after the engine(s) are shut down. Therefore, the CVR will function approx. 5 minutes upon power up and immediately following engine shut down. This is normal operation.
(a) Close all applicable circuit breakers to the CVR system.
(b) At the P5 overhead panel, at the cockpit voice recorder (CVR) control panel,
connect a 600 ohm headset to the CVR monitor jack.
(c) Make sure the CVR AUTO/ON switch is in the AUTO position.
(d) Make sure ambient cockpit audio is not heard over the headset. The CVR is OFF.
(e) On the CVR P5 control panel; AIRPLANES WITH VOICE RECORDER CONTROL PANEL
WITH METER; Make sure that the voice recorder control panel meter needle does not move while you push the TEST switch. AIRPLANES WITH VOICE RECORDER CONTROL PANEL WITH TEST LIGHT; Make sure that the TEST light does not come on while you push the TEST switch.
(f) Make sure the CVR AUTO/ON switch is in the ON position.
(g) Make sure you hear flight deck conversation in the headset. The CVR is ON.
(h) On the P5 control panel and make sure that; AIRPLANES WITH VOICE RECORDER
CONTROL PANEL WITH METER; Make sure that the voice recorder control panel meter needle moves and stays in the green area while you push the TEST switch. AIRPLANES WITH VOICE RECORDER CONTROL PANEL WITH TEST LIGHT; Make sure that the TEST light comes on while you push the TEST switch.
(i) At the P18-2 panel, open circuit breaker (C9500) VOICE RECORDER RELAY.
(j) Make sure the CVR Auto/On switch automatically switches to the AUTO position.
(k) Make sure you cannot hear flight deck conversation in the headset. The CVR
is OFF.
(l) Close circuit breaker (C9500) VOICE RECORDER RELAY.
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23-71-00AIRCRAFT WITH CVR SWITCH Page 507 MOD 0916 APR 01/13
NOTE: Additional relays are added to tum the CVR "on" when either engine is
running, and to have a 5 minute time delay in turn off after the engine(s) are shut down. Therefore, the CVR will function approx. 5 minutes upon power up and immediately following engine shut down. This is normal operation.
(a) Make sure the CVR AUTO/ON switch is in the AUTO position.
(b) Start No. 1 Engine Per AMM 71-00-00/201, ensure the No. 1 Eng N2 Gauge is
>46.33%.
(c) Make sure you hear flight deck conversation in the headset. The CVR is ON.
(d) Shut down No.1 Eng Per AMM 71-00-00/201.
(e) Wait six minutes.
NOTE: The CVR switch circuit relay R9500 will tum the CVR off after five minutes.
(f) Make sure you cannot hear flight deck conversation in the headset. The CVR
is OFF.
(g) Start No. 2 Engine Per AMM 71-00-00/201, ensure the No. 2 Eng N2 Gauge is >46.33%.
(h) Make sure you hear flight deck conversation in the headset. The CVR is ON.
(i) Shut down No.2 Eng Per AMM 71-00-00/201.
(j) Wait six minutes.
NOTE: The CVR switch circuit relay R9500 will turn the CVR off after five
minutes.
(k) Make sure you cannot hear flight deck conversation in the headset. The CVR is OFF.
I. Put the Airplane Back to the Usual Condition S 085-015 (1) Remove the headphone from the control panel.
S 865-036
(2) AIRPLANES WITH VOICE RECORDER AUTO/ON SWITCH; Set the voice recorder AUTO/ON switch to the AUTO position. S 865-016 (3) Remove electrical power if it is not necessary (AMM 24-22-00/201)
CHAPTER
EQUIPMENT/
FURNISHINGS
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25-11-11AIRPLANES WITH SECOND OBSERVER’S SEAT Page 201 MOD 0948 MAR 01/11
QUICK ACCESS RECORDER (MINI) – MAINTENANCE PRACTICES 1. General A. This procedure has this task: 1) The return to service test of the mini Quick Access Recorder (QAR). 2. Return to Service Test A. Test Equipment and Material
Reference Description 802-0208 RSU II Kit or functionally equivalent computer with USB port. 700-0179 miniQAR MKII HS USB I/F Software (included with 805-0005) 605-0177 Portable Test Interface (PTI) Cable 805-0005 miniQAR MKII, HS USB I/F KIT Includes PTI cable (605-0177)
and software (700-0179) B. Test Setup
1) Connect PTI cable P/N 605-0177 to the UUT DB9 connector.
NOTE: Do not Connect the USB connector of the PTI cable P/N 605-0177.
C. Procedures
1) Turn-on the PC or RSU II and allow it to boot.
2) If the RSU Menu is displayed, select File, Exit to Windows (refer to the RSU II Operations Manual, Part Number 900-0208 – included in the RSU II Kit.)
3) On the Windows toolbar, select Start, Programs, Avionica, and MiniQAR Support
Util.
4) Connect the USB connector of the PTI cable P/N 605-0177 to the USB Port of the PC or RSU II.
5) Make sure that the BIT LED of the Unit Under Test is illuminated.
6) Select “Tools”.
7) A “Return to service” prompt appears. Select “Yes”
8) A message “Return To Service In-Progress Please Wait” will be displayed.
9) The “Please Wait” will be replaced by a Results screen. Make sure all results
indicate PASSED.
10) Select “Continue”.
11) Verify that the miniQAR LED is blinking.
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ELECTRONIC FLIGHT INSTRUMENT SYSTEM – ADJUSTMENT/TEST 1. General
A. This procedure has one task, to carry An EFIS Display Modes Test of the EFIS System. The EFIS Display Modes Test is part of the Operation Test of the EFIS System
B. Any other test associated with the EFIS System in accordance with 34-22-00 Page
Block 501 of the associated manual, are not affected by the AeroDEC modification listed below, and can therefore be accomplished as instructed.
C. EFIS Display Modes Test
SUBTASK 34-22-00-865-028-001
(1) Make sure the EFI transfer switch is in the NORMAL position.
SUBTASK 34-22-00-865-149-001
WARNING: DO NOT OPERATE THE WEATHER RADAR WHILE FUEL IS ADDED OR REMOVED FROM THE AIRPLANE. DO NOT TRANSMIT RF ENERGY WHILE FUEL IS ADDED OR REMOVED IN AREA 200 FEET OR LESS OF THE ANTENNA. THIS CAN CAUSE AN EXPLOSION.
DO NOT OPERATE THE WEATHER RADAR WHILE THE AIRPLANE IS IN A HANGAR OR OTHER ENCLOSURE. MAKE SURE NO PERSONS ARE IN THE AREA 15 FEET OR LESS FROM THE ANTENNA WHEN IT TRANSMITS RF ENERGY. RF ENERGY CAN CAUSE INJURY TO PERSONS.
(2) On the two EFIS control panels, set the controls as follows:
(a) The RANGE switch to the 80 position.
(b) The map mode display switches to the on position.
(c) The WXR ON switch to the on position.
SUBTASK 34-22-00-745-030-001
(3) Push the INIT/REF key on the FMCS CDU.
SUBTASK 34-22-00-745-031-001 (4) Push the line select key (LSK) 6L (<INDEX) on the FMCS CDU.
SUBTASK 34-22-00-745-032-001
(5) Push the LSK 6R (MAINT>).
(a) Make sure the FMCS CDU display shows the MAINT BITE INDEX 1/1 page.
SUBTASK 34-22-00-745-033-001 (6) Push the LSK 5L (<EFIS).
(a) Make sure the FMCS CDU display shows the EFIS BITE TEST page.
(8) AIRPLANES WITH EFIS SYMBOL GENERATOR P/N S242T404-413 AND ON; Make sure the hex code lines on the bottom right of the two EADIs show as follows:
Table 501/34-22-00-993-804-001
FA391B0 87BE000 C080000
SUBTASK 34-22-00-865-035-001
(9) On the left and right EFIS control panels, set the mode switches to the positions as follows:
(a) FULL NAV (b) EXP NAV (c) FULL VOR/ILS
NOTE: To show the VOR mode, a VOR frequency (108.00) must be set on the
VHF NAV control panel; a test value of 116.80 will, however, be shown on the EHSI. To show the ILS mode, an ILS frequency (108.10) must be set on the VHF NAV control panel; a test value of 110.10 will, however, be shown on the EHSI.
(d) EXP VOR/ILS
NOTE: To show the VOR mode, a VOR frequency (108.00) must be set on the
VHF NAV control panel; a test value of 116.80 will, however, be shown on the EHSI. To show the ILS mode, an ILS frequency (108.10) must be set on the VHF NAV control panel; a test value of 110.10 will, however, be shown on the EHSI.
(e) MAP (f) CTR MAP (g) PLAN
SUBTASK 34-22-00-755-036-001
(10) For each mode on the left EFIS control panel, make sure the applicable test patterns show on the left display units.
SUBTASK 34-22-00-755-037-001
(11) For each mode on the right EFIS control panel, make sure the applicable test patterns show on the right display units.
SUBTASK 34-22-00-755-038-001
(12) For each mode on the two EFIS control panels, make sure the test patterns are the same on the two EADIs and the two EHSIs.
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GROUND PROXIMITY WARNING SYSTEM - ADJUSTMENT/TEST 1. General
A. This section carries out an operational test of the Enhanced Ground Proximity Warning System (EGPWS) to support the continuous operation of AeroDEC Modification MOD-0865.
2. Enhanced Ground Proximity Warning System - Operational Test
A. References
Reference Title
24-22-00 P/B 201 MANUAL CONTROL - MAINTENANCE PRACTICES (APPLY POWER)
B. Location Zones
Zone Area
101 Control Cabin - Left 102 Control Cabin - Right 205 Electronic Compartment
C. Prepare for the Test
(1) Supply electrical power (Ref PAGEBLOCK 24-22-00/201).
(2) Make sure this circuit breaker is closed:
(a) P18 Circuit Breaker Panel
1) TERRAIN DISPLAY 2) ENHANCED GND PROX
D. Operational Test
(1) Carry out a Level 1 Self Test of the EGPWS and ensure that the following Altitude Callouts are enunciated over the flight deck audio system:
(2) Carry out a Level 2 Self Test of the EGPWS and ensure that the following Altitude Callouts are enunciated over the flight deck audio system: AURAL WARNING LIGHTS EADI
“CURRENT FAULTS” “NO FAULTS” “PRESS TO CONTINUE”
(3) Carry out a Level 3 Self Test of the EGPWS and ensure that the following Altitude Callouts are enunciated over the flight deck audio system: AURAL WARNING LIGHTS EADI
“ALTITUDE CALLOUT MENU 91”
E. Put the Airplane Back to Its Usual Condition
(1) Remove electrical power if it is not necessary (PAGEBLOCK 24-22-00/201).
------------------------- END OF TASK ---------------------------
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ATC SYSTEM - DESCRIPTION AND OPERATION 1. General (Fig. 1)
A. The Air Traffic Control Radar Beacon System, (ATC system), provides airplane tracking, altitude and
identification information to an ATC ground station. The ATC transponder responds to an interrogation from an ATC ground station. The ATC system responds to ground station interrogations in one of three different modes: mode-A, mode-C and mode-S. Mode-A and Mode-C provide identification and altitude information. Mode-S provides selective airplane identification and data link capabilities. After a ground station interrogation, the transponder automatically transmits a pulse coded reply signal in one of the above modes. The mode of reply is determined by the mode of interrogation.
B. Two ATC systems are installed on the airplane, each with its own transponder. Only one transponder operates at
a time. A dual ATC control panel provides independent and isolated control for both systems. Control information is sent to either transponder by signal discretes and an ARINC 429, 572, 718, or 730 bus.
C. There are two ATC antennas on the airplane. The antennas are shared by the two transponders. Two rf relays
switch both antennas from one transponder to the other.
D. Each transponder receives altitude data from both air data computers (ADCs). The altitude data is sent to the transponders by an ARINC data bus.
E. The airplane’s Flight ID information is provided from data relayed by the Flight Management System (FMS).
F. The ATC and DME systems operate in the same L-band frequency range. A suppression circuit is connected
between the ATC transponders and the DME interrogators to prevent simultaneous transmissions.
G. The ATC system operates in three different modes: Mode-A, mode-C and mode-S. The mode of operation is determined by the mode of interrogation from a ground station and the current configuration of the altitude reporting function.
H. The No. 1 ATC system receives 115 volt, 400 Hz ac power from the electronics power bus No. 1. Power is
supplied through the ATC-1 circuit breaker located on the left load control center circuit breaker panel P18.
I. The No. 2 ATC system receives 115 volt, 400Hz ac power from the electronics power No. 2 bus. Power is supplied through the ATC No. 2 circuit breaker which is located on the right load control center circuit breaker panel P6.
2. ATC Control Panel (Fig. 1)
A. The ATC control panel is located on the aft electronic control panel (P8). The control panel contains switches and controls which provide reply codes and mode selection for two ATC/Mode S transponders.
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A. The ATC transponders are located on the E2 electronic equipment rack. B. The active ATC transponder transmits a coded reply when it is interrogated by an ATC ground station.
(1) Both transponders are identical to each other. Each transponder and the following switches and indicators:
(a) A green TPR indicator light which comes on when a transponder self-test is successful.
(b) A red TPR indicator light which comes on when a transponder self-test detects a failure.
(c) A red ALT indicator light which comes on when the altitude input source indicates a barometric altitude
failure.
(d) A red DATA IN indicator light which comes on if an error is detected in the ARINC 429 control word from the control panel.
(e) A red TOP indicator light which comes during a self-test when the upper antenna impedance is incorrect.
(f) A red BOT indicator light which comes during a self-test when the lower antenna impedance is incorrect.
(g) A TEST switch which starts a transponder self-test.
4. ATC Antenna
A. Two ATC antennas are installed in the airplane. The antennas are on the top and the bottom of the airplane. Two rf switching relays connect both antennas to the active transponder. The top antenna is located on the centerline of the fuselage at station 430.25. The bottom antenna is located on the centerline of the fuselage at station 355. The antennas are omnidirectional L-blade type antennas. Each antenna can transmit and receive signals for the active transponder. The active transponder automatically uses the antenna with the greatest signal strength.
5. Operation
A. Mode-A and Mode-C
(1) There is no power switch on the ATC control panel. Power is applied to the system when the ATC-1 and ATC-2 circuit breakers on the P6-1 and P18-1 panels (fig. 2) are closed. On systems with two antennas, power is aplied to both ANTENNA TRANSFER RELAYs when the ATC ANTENNA SW circuit breaker on the P6-1 panel (fig. 2) is closed.
(2) The desired ATC system (No. 1 or No. 2) is set with the transponder select switch. The '1' position causes
the control panel to send an 'ON' discrete to transponder No. 1 if the AIR/GND RELAY is in AIR mode and the altitude reporting switch is set to ALT OFF or ALT ON. The '2' position causes the control panel to send an 'ON' discrete to transponder No. 2 if the AIR/GND RELAY is in AIR mode and the altitude reporting switch is set to ALT OFF or ALT ON.
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(3) The desired 4-digit ATC code is set by pressing the FCN key to highlight the ATC code entry within the ATC
Control Panel window. Entry of the desired code is carried out by pressing the relevant alpha/numeric keys. (4) The altitude reporting switch is set to ALT OFF or ALT ON to set the desired altitude reporting function. (5) If the altitude reporting function is on, then the ATC system will reply to mode-A and mode-C ground station
interrogations. If the altitude reporting function is off, then system will reply to mode-A interrogations. Mode-S replies are not affected by the condition of the mode switch.
(6) The Flight identity code and mode configuration information is sent to the transponders through ARINC
busses and discretes. The 4-digit code identifies the airplane to the ground station for mode-A and mode-C interrogations.
(7) When the airplane leaves the ground, the AIR/GND relay is set to AIR. This sends a discrete signal to the
control panel. The control panel then sends an 'ON' discrete to the selected transponder. At this point, the system will respond to ground station interrogations.
B. Mode-S Operation
(1) Mode-S functions operate on an airplane if the mode-S programming plug is configured with a unique mode-
S address. If all the programming pins are grounded (they have a bit value of one), then there is no unique address and the mode-S functions do not operate. The mode-S code is hard wired on mode-S equiped airplanes. The identity code set on the ATC control panel has no effect on the mode-S address code of the airplane. Mode-S functions in the airplane are automatic and are not configured by the pilot.
C. Self-Test Operation
(1) Both ATC transponders have Built-In Test Equipment (BITE). A BITE test can be started if the transponder
to be tested has power. The BITE test is started when the TEST switch on the transponder face is pushed. The BITE test does the following:
⎯ Does a checksum of internal ROM contents. ⎯ Tests the transponder RAM. ⎯ simulates noise sources and monitors the results. ⎯ Tests the antenna impedance. ⎯ Simulates a Mode-S All-Call interrogation and reply. ⎯ Samples the internal power supply monitor. ⎯ Checks the operation of the serial busses connected to the transponder
(2) The green TPR indicator light will come on if no errors were detected during the BITE test. The red TPR
indicator light will come on if any part of the BITE test fails. (3) The BITE monitor continuously tests transponder functions while the ATC system operates normally (not in
test mode). If a failure is detected, the red TPR indicator light will come on and a TRANSPONDER FAIL DISCRETE will be sent to the control panel. If the altitude input from the ADC is in error, the red ALT indicator light will come on.
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A. The ATC system adjustment/test procedure contain two tasks. One is an operational test; the other is a system test. The operational test is a fast check of the ATC system and no test equipment is needed. The system test first does the operational test. Then it uses test equipment to examine the ATC code reception, altitude reporting, transponder sensitivity, side lobe suppression and transmitter frequency.
B. The system test uses the Instrument Flight Research 601 ATC ramp test set.
C. Because the ATC transponder responds to signals from the antenna with the strongest signal strength, it is necessary to put the test set antenna close to the airplanes antenna to do a proper test. The test set antenna should be put near the bottom ATC antenna on the airplane to examine the bottom transponder circuitry and the same for the top ATC antenna.
TASK 34-53-02-715-003
2. Operational Test - ATC System
A. General
(1) The operational test is a fast check of the ATC system. It uses only the system's BITE function. No special test or ground equipment is necessary.
(2) The ATC transponder internal BITE circuitry do a self-test on all internal circuitry. This includes the injection
of Mode S signals into the receiver unit to examine if the signals are processed properly. If the Mode S function fails, the red TPR FAIL LED indicator comes on.
(1) On the ATC control panel, set the transponder select switch to the applicable system.
(a) Start the self test on the front of the transponder.
(b) Make sure the LEDs sequence that follow occurs:
1) All LEDs come on for about three seconds
2) All LEDs go off for about two seconds 3) The green LED comes back on.
(c) Release the TEST switch. S 865-253
(2) Set the ATC system to STBY.
TASK 34-53-02-735-049 3. System Test - ATC System for Airplanes with Elementary Surveillance (With the IFR ATC-601 Test Set with
Software Version 3 or later)
A. General
(1) This system test is a more complete check of the ATC system. The system test first does the ATC - Operational Test. Then it uses ground test equipment to examine the left and right ATC systems.
(2) The IFR 601 test set is used to test the functionality of the mode S transponder. All twenty tests can be run
automatically in the AUTO mode or individually in single test mode. Results from the last test are shown on each test page. The PASSED/FAILED indication is shown on top of the page. To do a single test, use the select keys to get to the desired test and push the RUN/STOP key.
B. Special Tools and Equipment
(1) ATC Transponder Ramp Test Set IFR ATC-601
C. References
(1) AMM 24-22-00/201, Manual Control
(2) AMM 34-12-01/501, Air Data Computer System
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(1) Location Zones 101/102 Flight Compartment 205 Electronic Compartment
E. Prepare for the System Test
S 845-050
CAUTION: DO NOT PLACE THE REMOTE TEST SET ANTENNA CLOSER THAN 15 INCHES (0.40
METERS) TO THE AIRCRAFT ANTENNA WITH THE TEST SET ON. THIS WILL CAUSE DAMAGE TO THE TEST SET.
(1) Put the test set antenna approximately 30 feet from the ATC antenna for the related system.
Note: The test set antenna must be within the line of sight of the ATC antenna.
S 845-051
(2) Put the test set antenna in position towards the aircraft antenna.
S 845-052 (3) Connect the coax cable from the remote test set antenna to the test set.
S 865-053
(4) Close these circuit breakers:
(a) P18 Load Control Center - Left 1) ATC 1
(b) P6 Load Control Center - Right
1) ATC 2
S 715-154 (5) Do the ATC Operational Test.
S 865-054
(6) Set the PWR switch on the test set to the ON position.
Note: The test set is a source of interference for radio and L-band radar equipment operating on the airplane and located near the test set. Turn the test set off as soon as the test is completed or when you must perform other radio checks on the airplane.
S 865-055
(7) Push the SETUP key to enter the SETUP menu.
Note: For information regarding the battery test, timing and recharging refer to the operation section of the test set operators manual.
S 865-155
(8) Push the SELF TEST key on the test set.
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Note: The Flight ID code to be entered can be any combination of letters or numbers and up to eight
characters in length. As the same keypad keys are used to enter alpha/numeric characters, you may have to press the keypad keys numerous times to enter your selected numbers/letters. Typical Flight ID – ABC123
S 865-163
(3) Set the transponder select switch on the ATC control panel to the left or No. 1 system.
S 865-168 (4) Set the altitude reporting switch on the ATC control panel to ALT ON.
S865-057
(5) Push the AUTO TEST key on the test set.
(6) Using the Pitot-Static test set compare altitude readings to the altitude reported in the replies to the IFR ATC-601 test set at altitudes from ground level to 40,000 feet at 5,000 feet intervals. The reported altitude should be within 100ft of the captains indicated altitude.
(7) On the ATC control panel, select Altitude Reporting ‘OFF’. Ensure that no altitude is displayed on the IFR
ATC-601 test set. (8) On the ATC control panel, select the ‘ALT ON’ mode of operation.
S 865-187
(9) Use the RUN/STOP key to start or stop individual test.
S865-170 (10) Use the SELECT key to select each individual test.
(11) On the ATC Control panel, momentarily press the IDENT pushbutton. Ensure that the IFR ATC-601 test set
displays the IDENT indication for 15 to 20 seconds S 735-058
(12) Do a check of the REPLY DELAY TEST.
(a) Make sure the reply delay is 3.00us (±0.50us) for ATCRBS mode.
S 735-059 (13) Do a check of the REPLY JITTER TEST.
(a) Make sure the reply jitter is < 0.06us for all call. (b) Make sure the reply jitter is < 0.1us for ATCRBS modes.
S 735-060
(14) Do a check of the ATCRBS REPLY TEST.
(a) Make sure the spacing of the F1 to F2 pulse is 20.3us (±0.10us)
(b) Make sure the duration of the F1, F2 pulse is 0.45us (±0.10us).
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(a) Make sure the reply is received when the SLS pulse is -9dB and no reply is received when the SLS
pulse is 0dB.
Note: Run the SLS level test in less than 95 feet (28.96 meters) of the UUT antenna.
S 735-062 (16) Do a check of the ATC ONLY ALL-CALL TEST.
(a) Make sure the mode S transponder did not reply to the interrogation (PASSED TEST).
S 735-063
(17) Do a check of the MODE S ALL CALL TEST.
(a) Make sure the test set shows PASSED and the airplane's mode S address.
S 735-064 (18) Do a check of the INVALID MODE S ADDRESS TEST.
(a) Make sure the mode S transponder did not reply (PASSED TEST). S 735-065
(19) Do a check of the SPR ON/OFF TEST.
(a) Make sure a reply is receive when SPR is ON and no reply is receive when SPR is OFF.
S 735-066 (20) Do a check of the MODE S UF0 TEST.
(a) Make sure (Down-link format) DF=0, AC=(airplane's altitude) and ADDRESS=(airplane's mode S
address) (WDM 34-53-12).
Note: Make sure the reported altitude is within ±125 feet of the local field elevation altitude shown on captain's and first officer's altimeter (applicable for all altitude reporting check).
S 735-067
(21) Do a check of the MODE S UF4 TEST.
(a) Make sure DF=4, AC=(airplane's altitude) and ADDRESS=(airplane's mode S address).
S 735-068 (22) Do a check of the MODE S UF5 TEST.
(a) Make sure DF=5, ID=(selected ATC ID code on the ATC control panel) and ADDRESS=(airplane's
mode S address).
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(a) Make sure the power level difference is > 20dB between 'ON' antenna squitters and 'OFF' antenna
squitters.
Note: To make sure the dynamic range is 20dB, a diversity test must be run at a distance of less than 50 feet (15.2 meters) from the airplane antenna.
S 735-076
(33) Do a check of the MTL DIFFERENCE TEST.
(a) Make sure the Minimum Threshold Level (MTL) difference between mode A and mode C is <1.0dBm. (34) Do a check of the SELECTED VERTICAL INTENT REPORT BDS 4.0 Parts 1 and 2.
(a) On the Mode Control Panel (MCP) select an altitude of 30,000ft and if the MCP will allow it, VNAV Mode to ‘ON’ and APPR Mode to ‘OFF’.
(b) Ensure that the display shows Passed and that the MCP/FCU SEL ALT = 30,000ft, and the AA =
Aircraft Address. (c) Ensure that FMS SEL ALT = N/A, SOURCE INFO = NO and TARGET ALT = UNKNOWN.
(d) Ensure that BARO PRES SET = 1013.25mb abd that VNAV MODE, APPR MODE, ALT MODE are either ACTIVE or N/ACTIVE, dependant on selection on MCP.
(35) Do a check of the DATA LINK CAPABILITY REPORT BDS 1,0 PART 1 (a) Ensure that the display shows PASSED, SUBNET VER VBR = 000 and XPDR LEVEL = 2-4.
(b) Ensure that the display shows SPECIFUIC SER CAP REP FIELD = YES, DTE = NO, UELM SEG CAP = NO UELM and CONT FLAG = NO.
(c) Ensure that the display shows DELM SEG CAP = NO DELM, AIRCRAFT ID CAP = YES, SI CAP =
YES and SQUITTER CAP = YES (36) Do a check of Track and Turn Report BDS 5,0
(a) Ensure that the display shows PASSED, AA = Aircraft Address, ROLL ANGLE = 0.0 (±2.0) degrees and GND SPEED = 0 (±2.0) kts.
(b) Ensure that the display shows T_TRACK ANGLE = N/A and RATE = N/A.
(37) Do a check of the HEADING & SPEED REPORT BDS 6,0
(a) Set the Pitot-static test set to simulate an indicated airspeed of 250kts and a rate of climb of 1000 fpm. (b) Ensure that the display shows PASSED, AA = Aircraft Address, IND AIR SPEED = Flight Deck
indicated airspeed (±10%), BARA ALT RATE = Flight Deck indicated vertical speed, MAG HDG = Current Aircraft Heading (±2.0 degrees) and I_V_VEL = Current A/C Rate of Climb (±200 ft/min)
B737-300/400/500 AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
34-53-02AIRPLANES WITH ENHANCED MODE S Page 509 MOD 0090 FEB 01/11
FLIGHT MANAGEMENT COMPUTER SYSTEM – ADJUSTMENT/TEST 1. General
A. This procedure has one task, to carry a Program Pin Verification of the Flight Management Computer System. The Program Pin Verification is part of the System Test – Analogue Discretes.
B. Any other test associated with the Flight Management Computer System in
accordance with 34-62-01 Page Block 501 of the associated manual, are not affected by the AeroDEC modification listed below, and can therefore be accomplished as instructed.
2. System Test - FMCS
A. General
(1) The system test fully examines the FMCS. The system test procedure includes the tests shown below: (a) Operational Test (par. 2) (b) Analog Discretes. (c) Performance Code/Performance Factors - Verification/Adjustment
Note: For all other tests, other than the Program Pin Verification (detailed
below), please refer to the associated AMM.
B. References
Reference Title
24-22-00 P/B 201 MANUAL CONTROL - MAINTENANCE PRACTICES (APPLY POWER) 34-28-01 P/B 201 INERTIAL REFERENCE SYSTEM - MAINTENANCE PRACTICES
C. Location Zones
Zone Area
101 Control Cabin - Left 102 Control Cabin - Right
D. Analog Discretes
(1) Do the prepare for test (34-62-01 – associated AMM): "Operational Test -
FMCS" if it is necessary.
(2) Make sure that the CDU display shows the FMCS BITE 1/1 page.
(3) If the CDU does not show the FMCS BITE 1/1 page, do these steps: (a) Push the INIT REF key on the CDU front panel to show the POS INIT or
PERF INIT page. (b) Push the LSK adjacent to <INDEX to show the INIT REF INDEX 1/1 page. (c) Push the LSK adjacent to MAINT> to show the MAINT BITE INDEX 1/1 page. (d) Push the LSK adjacent to <FMCS to show the FMCS BITE 1/1 page.
(4) Do the Program Pin Verification: (a) Push the PREV PAGE key on CDU to show the FMCS ANALOG DISC 2/4 page.
(b) Make sure the outputs on the CDU display are the same as the outputs
shown below:
Table 514
ASSUMED TEMP ENABLE
CAA FLT RULES DISABLE
CAA FLT RULES ENABLE
KILOGRAM OPTION DISABLE
MAG/TRUE MAG
OMEGA OFF
ALL AIRCRAFT PRE SB 737-34-1593 SRCE/DEST IDENT LEFT
ALL AIRCRAFT POST SB 737-34-1593 SRCE/DEST IDENT RIGHT
ALL AIRCRAFT ASPIRATED TAT DISABLE
FRQ SCAN DME DISABLE
FRQ SCAN DME ENABLE
°C/°F DEFAULT °C
EFIS INSTALLED ON
ALL AIRCRAFT; AIRPLANES WITH SOFTWARE U7.0 AND ON
NOTE: OMEGA is removed and PERF CODE 1 is added.
ALL AIRCRAFT POST SB 737-34-1593
NOTE: The SOURCE/DEST IDENT line will show RIGHT when you do a test of
the right FMC.
ALL AIRCRAFT
(c) Push the NEXT PAGE key on the CDU front panel to show the FMCS ANALOG DISC 3/4 page.
(d) Make sure the outputs on the CDU display are the same as the outputs
shown below: Table 515
VMO/MMO 340/.82
MAINT TEST DISABLE
ALL AIRCRAFT POST SB 737-34-1593 FMC SOURCE SEL *[1] NORMAL
ALL AIRCRAFT
*[1] The FMC SOURCE SEL line will read BOTH-ON-L when the FMC SOURCE SELECT switch is in the BOTH ON L position and BOTH-ON-R in the BOTH ON R position