Dl05 -06 Option Modules

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DL05/06 Option ModulesUSER MANUAL

Manual Number: D0-OPTIONS-M


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DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11


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WARNINGThank you for purchasing automation equipment fromAutomationdirect.com, doing business asAutomationDirect. We want your new automation equipment to operate safely. Anyone who installs oruses this equipment should read this publication (and any other relevant publications) before installing operating the equipment.

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Please include the Manual Number and the Manual Issue, both shown below,when communicating with Technical Support regarding this publication.

Manual Number: D0-OPTIONS-M

Issue: 7th Edition, Revision A

Issue Date: 08/11

Publication History

Issue Date Description of Changes

Original 09/01 original issue

Rev. A 12/01 made changes to analog specifications

2nd edition 01/02 added new chapter and minor changes to chapters

3rd edition 05/02 added wiring guidelines and new discrete module

4th edition 07/02 added DL06 micro PLC information

4th editionRev. A

02/03 minor changes and corrections

5th edition 05/03 added new chapter

6th edition 08/03 added one new chapter and reference new discrete module

6th editionRev. A

01/04 added one new chapter

6th editionRev. B

03/04 added two new discrete modules, moved D0-01MC Memory Cartridge/Real TimeClock module to DL05 user manual

6th editionRev. C

05/05 added F0-08SIM module; minor corrections

7th edition 05/07 added six new chapters for high resolution analog modules

7th editionRev. A

08/11 made corrections in ch 3, ch 4 and ch 6.

DL05/06 OPTION MODULES

USER MANUAL


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TABLE OF CONTENTS

Chapter 1: Getting Started

Introduction

The Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Supplemental Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Key Topics for Each Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Selecting the Proper Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

DL05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

DL06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Module Choices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Installing the Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Remove the Slot Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Insert the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Power Budgeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Power supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Power required by base unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Power required by option cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Chapter 2: Discrete I/O Guidelines

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Plan for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Three Levels of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Emergency Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Emergency Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Orderly System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Class 1, Division 2 Approval (Applies ONLY to modules used with a DL06 PLC.) . . .2


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System Wiring Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

PLC Isolation Boundaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Sinking/Sourcing Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

I/O Common Terminal Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Connecting DC I/O to Solid State Field Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Solid State Input Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Solid State Output Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Relay Output Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211

Prolonging Relay Contact Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211

Surge Suppression For Inductive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212

Prolonging Relay Contact Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213

DC Input Wiring Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214

DC Output Wiring Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214

Firmware and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214

I/O Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215

Module I/O Points and Addressing for the DL05 and DL06 . . . . . . . . . . . . . . . . . .215

Discrete and Analog Modules Installed I/O Addressing Example: . . . . . . . . . . . . . .216

Discrete and Analog Modules Installed I/O Addressing Example: . . . . . . . . . . . . . .216

All Discrete Modules Installed I/O Addressing Example: . . . . . . . . . . . . . . . . . . . . .216

Discrete I/O General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217

Glossary of Specification Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218

F0-08SIM8-Point Simulator Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219D0-10ND310-Point DC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220

D0-10ND3F10-Point DC Fast Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221

D0-16ND316-Point DC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222

F0-08NA-18-Point AC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223

D0-10TD110-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224




D0-07CDR4-Point DC Input and 3-Point Relay Output Module . . . . . . . . . . . . . . .228

D0-08TR8-Point Relay Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

D0-08CDD14-Point DC Input and 4-Point DC Output Module . . . . . . . . . . . . . . .230

F0-04TRS4-Point Relay Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231

DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11ii

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Chapter 3: F0-04AD-1 4-Ch. Analog Current Input

Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Setting the Module Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Current Loop Transmitter Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Formatting the Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3


Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

DL06 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Detecting Input Signal Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Analog Signal Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

The Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Special Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

DL05 Special Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

DL06 SpecialRelays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31


Table of Conte


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Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316

PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316

Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316

Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316

Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .317

Chapter 4: F0-08ADH-1 8-Ch.Analog Current Input




Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Current Loop Transmitter Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46



Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47


Setup Data Type and Number of Active Channels . . . . . . . . . . . . . . . . . . . . . . . . . .47


DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48Setup Data Type and Number of Active Channels . . . . . . . . . . . . . . . . . . . . . . . . . .48



DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . . .49

DL05 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . . .49

DL06 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .410

DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .411

Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .411Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .411

The Conversion Program in Standard Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . .412


DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11iv

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Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41



PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Binary Data Format Filter Using Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . . . . .41

BCD Data Format Filter Using Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Example Code to Scale a 420mA Signal to 01000 BCD . . . . . . . . . . . . . . . . . . .41

Example Code to Scale a 420mA Signal to 01000 Binary . . . . . . . . . . . . . . . . . .41

Chapter 5: F0-04AD-2 4-Ch. Analog Voltage Input


Setting the Module Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5



Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5


Input Channel Update Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5


Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Formatting the Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5


Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5


Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5


Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

DL06 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51


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Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .511


The Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .512


Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .514Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .514



PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .515


Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .515


Chapter 6: F0-08ADH-2 8-Ch.Analog Voltage Input


Locating the jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Setting the appropriate jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Setting the Module Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64



Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67







Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69



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Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61




DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .61Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61





Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61


Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61


Binary Data Format Filter Using Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . . . . .61


Chapter 7: F0-04DAH-1 4-Ch.Analog Current Output


Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .7Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7






Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .7Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7


Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .7



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DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .711Output Scale Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .711

Calculating the Digital Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .711




Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .714


Chapter 8: F0-08DAH-1 8-Ch.Analog Current Output




Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85



Special System V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87







Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . . .89




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Output Scale Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Calculating the Digital Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81



Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81


Chapter 9: F0-04DAH-2 4-Ch.Analog Voltage Output




Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9








DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . . .9







Output Scale Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91Calculating the Digital Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91




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Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .914


Chapter 10: F0-08DAH-2 8-Ch.Analog Voltage OutputModule Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .104

Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106

Special V-memory Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

Formatting the Analog Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . .107

Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107


Data Type and Number of Active Channels Setup . . . . . . . . . . . . . . . . . . . . . . . . .108

Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

DL05 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . . .109DL05 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . . .109

DL06 Pointer Method Using Conventional Ladder Logic . . . . . . . . . . . . . . . . . . .1010

DL06 Pointer Method Using the IBox Instruction Available in DirectSOFT5 . . . . .1011

Output Scale Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1011

Calculating the Digital Output Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1011

The Conversion Program in Standard Ladder Logic . . . . . . . . . . . . . . . . . . . . . . .1012

Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1013

Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1014Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1014

Resolution Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1014

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Chapter 11: F0-4AD2DA-1 4-Ch. In/2-Ch. OutAnalog Current Combination

Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Setting the Module Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11



Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11


Input/Output Channel Update Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Analog Module Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11


Formatting theModule Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Structure of V7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

DL06 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Input Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Output Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111


Scale Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Scaling the Input Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

The Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Output Conversion Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111


Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111



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Analog Input Ladder Logic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117

PID Loops / Filtering: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117

Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117

Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1117

Using BCD Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1118

Chapter 12: F0-2AD2DA-2 2-Ch. In/2-Ch. OutAnalog Voltage Combination


Setting the Module Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124



Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125


Input/Output Channel Scanning Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126



Formatting the Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127


Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127Structure of V7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128


Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

Input Storage Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

Output Storage Pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129

Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .1210








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Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121



Smoothing the Input Signal (DL06 only): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121Using Binary Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121


Chapter 13: F0-4AD2DA-2 4-Ch. In/2-Ch. OutAnalog Voltage Combination


Setting the Module Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Connecting and Disconnecting the Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .13Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13


Input/Output Channel Update Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13



Formatting the Module Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

DL05 Data Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Structure of V7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Structure of V7701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Structure of V7702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13


Setup Data Type and Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Input Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Output Storage Pointer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Using the Pointer in Your Control Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .131DL05 Pointer Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131



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Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1314Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1315

Analog Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1315







Chapter 14: F0-04RTD 4-ChannelRTD Input


Module Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143

Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143



RTD - Resistance Temperature Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144

Ambient Variations in Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145



Analog Module Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146


Module Configuration Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

A: Number of Channels Enabled/Data Format Register . . . . . . . . . . . . . . . . . . . . .147

B: Input Pointer Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148

C: RTD Type Selection Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148

D: Units Code Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149

E: RTD Burnout Data Value Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1410

F: Diagnostics Error Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1410

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Configuring the Module in Your Control Program . . . . . . . . . . . . . . . . . . . . . . .141

DL05 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

DL05 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

DL06 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

DL06 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141Negative Temperature Readings with Magnitude Plus Sign . . . . . . . . . . . . . . . .141

Magnitude Plus Sign (Binary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

Magnitude Plus Sign (BCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

Negative Temperatures 2s Complement (Binary/Pointer Method) . . . . . . . . . . .141






RTD Burnout Detection Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142

Special Relays Corresponding to RTD Burnouts . . . . . . . . . . . . . . . . . . . . . . . . . .142

Chapter 15: F0-04THM 4-Channel Thermocouple Input



Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Thermocouple Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Ambient Variations in Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Voltage Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15



Analog Module Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15


Table of Conte


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Module Configuration Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158

A: Number of Channels Enabled/Data Format Register . . . . . . . . . . . . . . . . . . . . .158

B: Input Pointer Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159

C: Input Type Selection Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159D: Units Code Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1510

E: Thermocouple Burnout Detection Enable Register . . . . . . . . . . . . . . . . . . . . . .1511

F: Thermocouple Burnout Data Value Register . . . . . . . . . . . . . . . . . . . . . . . . . . .1511

G: Diagnostics Error Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1511

Configuring the Module in Your Control Program . . . . . . . . . . . . . . . . . . . . . . .1512

DL05 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1512

DL05 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1513

DL06 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1514

DL06 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1515

Negative Temperature Readings with Magnitude Plus Sign . . . . . . . . . . . . . . . .1516

Magnitude Plus Sign (Binary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1516

Magnitude Plus Sign (BCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1517

Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1518

Module Resolution 16-Bit (Unipolar Voltage Input) . . . . . . . . . . . . . . . . . . . . . . .1518

Module Resolution 15-Bit Plus Sign (Bipolar Voltage Input) . . . . . . . . . . . . . . . . .1518






Thermocouple Burnout Detection Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1521

Special Relays Corresponding to Thermocouple Burnouts . . . . . . . . . . . . . . . . . .1521

DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11xvi

Table of Contents


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111GETTING STARTEDCHAPTERCHAPTERCHAPTER

In This Chapter...

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Selecting the Proper Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Installing the Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Module LED Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Power Budgeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


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Introduction

The Purpose of this ManualThis manual will discribe the option modules that are available for the DL05 and DL06 microPLC families. It will show you how to select and install an option module for your PLC.

Supplemental ManualsYou will either need a copy of the DL05 User Manual (D0USERM) or the DL06 UserManual (D006USERM) at hand when incorporating any one of the option modules inyour PLC.

Technical SupportWe strive to make our manuals the best in the industry. We rely on your feedback to let us knowif we are reaching our goal. If you cannot find the solution to your particular application, or, iffor any reason you need technical assistance, please call us at:

7708444200

Our technical support group will work with you to answer your questions. They are availableMonday through Friday from 9:00 A.M. to 6:00 P.M. Eastern Time. We also encourage you tovisit our web site where you can find technical and non-technical information about ourproducts and our company.

http://www.automationdirect.com

If you have a comment, question or suggestion about any of our products, services, or manuals,please fill out and return the Suggestions card that was included with this manual.

Conventions Used

When you see the notepad icon in the left-hand margin, the paragraph to its immediate right will be aspecial note. The wordNOTE: in boldface will mark the beginning of the text.

When you see the exclamation mark icon in the left-hand margin, the paragraph to its immediate rightwill be a warning. This information could prevent injury, loss of property, or even death (in extremecases). The word WARNING: in boldface will mark the beginning of the text.

Key Topics for Each ChapterThe beginning of each chapter will list the key topicsthat can be found in that chapter.



0

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3

4

A

B

D

Getting Started CHAPTER

1

In This Chapter...

.................................................................1-2

...........................................................................1-4Specifications

General Information


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Selecting the Proper Module

DL05The DL05 Micro PLC only has one option slot toinstall an option module. The proper selection of a

module is dependent on the control application.

DL06The DL06 Micro PLC has four option slots. The optionmodules can also be added according to the controlapplication.

Module ChoicesThere are over thirty option modules available. The specifications and wiring diagrams for tdiscrete I/O modules can be found in the next chapter. A full description of the analog moducan be found in their respective chapters in this manual. The memory cartridge modu

D0-01MC, can be found in the DL05 Micro PLC User Manual. The communications anspecialty modules are described in their respective user manuals, see user manual p/n referenbelow. The following table lists the modules available.

Analog and Specialty module choices can be found on the next page.

DL05/06 Option Modules User Manual; 7th Ed. Rev. A, 08/11 1

Chapter 1: Getting Star

Discrete Modules

Part Number Description

F0-08SIM 8 point Simulator Input

D0-10ND3 10 point DC Input

D0-10ND3F 10 point fast DC Input

D0-16ND3 16 point DC Input

F0-08NA-1 8 point AC Input

D0-10TD1 10 point DC Output (sinking)

D0-16TD1 16 point DC Output (sinking)D0-10TD2 10 point DC Output (sourcing)

D0-16TD2 16 point DC Output (sourcing)

D0-07CDR 4 point DC Input, 3 point Relay Output

D0-08TR 8 point Relay Output

D0-08CDD1 4 point DC Input, 4 point DC Output (sinking)

F0-04TRS 4 point High Current Relay Output


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Module Choices, continued.



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3

4

A

B

C

D

Analog Modules


F0-04AD-1 4-Channel Analog Input, Current

F0-04AD-2 4-Channel Analog Input, VoltageF0-08ADH-1 8-Channel High-Resolution Analog Input, Current

F0-08ADH-2 8-Channel High-Resolution Analog Input, Voltage

F0-04DAH-1 4-Channel High-Resolution Analog Output, Current

F0-04DAH-2 4-Channel High-Resolution Analog Output, Voltage

F0-08DAH-1 8-Channel High-Resolution Analog Output, Current

F0-08DAH-2 8-Channel High-Resolution Analog Output, Voltage

F0-2AD2DA-2 2-Channel Input/2-Channel Output Analog Combination, Voltage

F0-4AD2DA-1 4-Channel Input/2-Channel Output Analog Combination, Current

F0-4AD2DA-2 4-Channel Input/2-Channel Output Analog Combination, Voltage

F0-04RTD 4-Channel RTD Input

F0-04THM 4-Channel Thermocouple Input

Specialty Modules


D0-01MC Memory Cartridge/Real Time Clock (DL05 only) (see User Manual p/n D0-USER-M)

D0-DCM Data Communications Module

D0-DEVNETS DeviceNet Slave (User Manual p/n D0-DEVNETS-M)

H0-ECOM(100) 10Base-T (10/100Base-T) Ethernet Network (User Manaul p/n HX-ECOM-M)

H0-PSCM Profibus Slave Communications (User Manual p/n HX-PSCM-M)

H0-CTRIO High Speed Counter Interface (User Manual p/n HX-CTRIO-M)

F0-CP128 Triple Port Basic CoProcessor (User Manual p/n F0-CP-M)


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Installing the Option ModulesBefore installing the option module in the DL05 option slot or the DL06 option slots set tnecessary jumpers and/or dip switches on the module. Refer to the chapter(s) that pertains the module(s) being installed.

Remove the Slot CoverThe first step in installing the option module is to remove the protective option slot covRemove the cover by squeezing the pinch tabs and lifting the cover off.

Insert the ModuleNow, insert the module into the open slot. Locate the module so the printed informationoriented in the same direction as the markings on the PLC. Be careful to align the fem

connector on the printed circuit board of the module with the male connector on the PLmother board. Press the module into the slot until the front of the module is flush with the froof the PLC. Install the remaining modules in the DL06. Once the modules are in place the PLis ready to be programmed.

WARNING: Power to the PLCs must be disconnected before inserting or removing a module. Failuredisconnect power could result in serious damage to a module, the PLC or both.

Option ModuleSlot Covers

Pinch Tabs

C0 C4C2X1 X 3 X4 X6 X11 X13 X14 X1 6 X21 X23 N.C.

C1 C3X2 X5 X7 X10 X12 X15 X17 X20 X22X0 N.C.

AC(N) 24V

0V

N.C.

C1 C3Y0 Y15Y12Y10 Y17Y7Y5Y2

C0 C2 Y16Y14Y13Y11Y6Y4Y3Y1

LGG

AC(L)

2.0AOUTPUT: 6240V 50 60Hz 2.0A, 6 27V

INPUT: 12 24V 3 15mA

Y

X

40VA5060HzPWR: 100240V

0 1 2 3 4 5 6 7 1 0 11 12 13 14 15 16 1 7 20 21 22 2 3

PORT1 PORT2

TERM

RUN STOP

PWR

RUN

CPU

TX1

RX1

TX2

RX2

D006DR


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Module LED IndicatorMost discrete I/O Option modules have an LED indicator. The indicator flickers or staysconstant while the CPU is accessing the module, whether in program mode or run mode. It isnot a diagnostics indicator, therefore the on status is not an indication the I/O module isfunctioning properly.

Power BudgetingThe DL06 has four option card slots. To determine whether the combination of cards you selectwill have sufficient power, you will need to perform a power budget calculation.

Power suppliedPower is supplied from two sources, the internal base unit power supply and, if required, anexternal supply (customer furnished). The D0-06xx (AC powered) PLCs supply a limitedamount of 24VDC power. The 24VDC output can be used to power external devices. Forpower budgeting, start by considering the power supplied by the base unit. All DL06 PLCssupply the same amount of 5VDC power. Only the AC units offer 24VDC auxiliary power. Beaware of the trade-off between 5VDC power and 24VDC power. The amount of 5VDC poweravailable depends on the amount of 24VDC power being used, and the amount of 24VDCpower available depends on the amount of 5VDC power consumed. Determine the amount ofinternally supplied power from the table on the following page.

Power required by base unitBecause of the different I/O configurations available in the DL06 family, the power consumedby the base unit itself varies from model to model. Subtract the amount of power required bythe base unit from the amount of power supplied by the base unit. Be sure to subtract 5VDCand 24VDC amounts.

Power required by option cardsNext, subtract the amount of power required by the option cards you are planning to use.Again, remember to subtract both 5VDC and 24VDC. If your power budget analysis showssurplus power available, you should have a workable configuration.



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D


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NOTE 1:If the PLCs auxiliary 24VDC power

source is used to power the sinkingoutputs, use power choice A, above.

Power Budgeting Example

Power Source5VDC

power (mA)24VDC

power (mA)

D0-06DD1(select row Aor row B)

A 1500mA 300mA

B 2000mA 200mA

Current Required 5VDCpower (mA)

24VDCpower (mA)

D0-06DD1 600mA 280mA*

D0-16ND3 35mA 0

D0-10TD1 150mA 0

D0-08TR 280mA 0

F0-4AD2DA-2 100mA 0

D0-06LCD 50mA 0

Total Used 1215mA 280mA

RemainingA 285mA 20mA

B 785mA note 1

* Auxiliary 24VDC used to power V+ terminal ofD0-06DD1/-D sinking outputs.

DL06 Power Supplied by Base Units

Part Number 5 VDC (mA) 24 VDC (mA)

D0-06xx


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31/284

DISCRETE I/O GUIDELINES 2CHAPTERCHAPTER

22CHAPTER

In This Chapter...

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

System Wiring Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

I/O Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Discrete I/O General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Glossary of Specification Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

F0-08SIM - 8-Point Simulator Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

D0-10ND3 - 10-Point DC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

D0-10ND3F - 10-Point DC Fast Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

D0-16ND3 - 16-Point DC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

F0-08NA-1 - 8-Point AC Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

D0-10TD1 - 10-Point DC Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22




D0-07CDR - 4-Point DC Input and 3-Point Relay Output Module . . . . . . . . . . . .22

D0-08TR - 8-Point Relay Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

D0-08CDD1 - 4-Point DC Input and 4-Point DC Output Module . . . . . . . . . . . . .23

F0-04TRS - 4-Point Relay Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23


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Safety Guidelines

NOTE: Products with CE marksperform their required functions safely and adhere to relevant standards asspecified by CE directives provided they are used according to their intended purpose and that theinstructions in this manual are adhered to. The protection provided by the equipment may be impaired if this

equipment is used in a manner not specified in this manual. A listing of our international affiliates is availableon our Web site: http://www.automationdirect.com

WARNING: Providing a safe operating environment for personnel and equipment is your responsibilityand should be your primary goal during system planning and installation. Automation systems can failand may result in situations that can cause serious injury to personnel or damage to equipment. Do notrely on the automation system alone to provide a safe operating environment. You should use externalelectromechanical devices, such as relays or limit switches, that are independent of the PLC applicationto provide protection for any part of the system that may cause personal injury or damage. Everyautomation application is different, so there may be special requirements for your particular application.Make sure you follow all national, state, and local government requirements for the proper installationand use of your equipment.

Plan for SafetyThe best way to provide a safe operating environment is to make personnel and equipmentsafety part of the planning process. You should examine every aspect of the system todetermine which areas are critical to operator or machine safety. If you are not familiar withPLC system installation practices, or your company does not have established installationguidelines, you should obtain additional information from the following sources.

NEMA The National Electrical Manufacturers Association, located in Washington, D.C. publishesmany different documents that discuss standards for industrial control systems. You can order thesepublications directly from NEMA. Some of these include:

ICS 1, General Standards for Industrial Control and SystemsICS 3, Industrial Systems

ICS 6, Enclosures for Industrial Control Systems

NEC The National Electrical Code provides regulations concerning the installation and use ofvarious types of electrical equipment. Copies of the NEC Handbook can often be obtained from yourlocal electrical equipment distributor or your local library.

Local and State Agencies many local governments and state governments have additionalrequirements above and beyond those described in the NEC Handbook. Check with your localElectrical Inspector or Fire Marshall office for information.



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Three Levels of ProtectionThe publications mentioned provide many ideas and requirements for system safety. At aminimum, you should follow these regulations. Also, you should use the followingtechniques, which provide three levels of system control.

Emergency stop switch for disconnecting system power

Mechanical disconnect for output module power Orderly system shutdown sequence in the PLC control program

Emergency StopsIt is recommended that emergency stop circuits be incorporated into the system for everymachine controlled by a PLC. For maximum safety in a PLC system, these circuits must nobe wired into the controller, but should be hardwired external to the PLC. The emergencystop switches should be easily accessed by the operator and are generally wired into a mastercontrol relay (MCR) or a safety control relay (SCR) that will remove power from the PLCI/O system in an emergency.

MCRs and SCRs provide a convenient means for removing power from the I/O systemduring an emergency situation. By de-energizing an MCR (or SCR) coil, power to the inpu(optional) and output devices is removed. This event occurs when any emergency stop switcopens. However, the PLC continues to receive power and operate even though all its inputsand outputs are disabled.

The MCR circuit could be extended by placing a PLC fault relay (closed during normal PLoperation) in series with any other emergency stop conditions. This would cause the MCRcircuit to drop the PLC I/O power in case of a PLC failure (memory error, I/Ocommunications error, etc.).


Chapter 2: Discrete I/O Guideli

EmergencyStop

Guard Line SwitchSawArbor

E STOP Power On

Use E-Stop and Master Relay

GuardLink

LOGIC

Koyo

06

C0 C4C2X1 X3 X4 X6 X11 X13 X 14 X16 X21 X23 N .C.

C1 C3X2 X5 X7 X10 X12 X15 X17 X20 X22X0 N.C.

AC(N) 24V

0V

N.C.

C1 C3Y0 Y15Y12Y10 Y17Y7Y5Y2

C0 C2 Y16Y14Y13Y11Y6Y4Y3Y1

LGG

AC(L)

D0-06DR2.0AOUTPUT: 6-240V 50 - 60Hz 2.0A, 6 - 27V

INPUT: 12 - 24V 3 - 15mA

Y

X

40VA50-60HzPWR: 100-240V

0 1 2 3 4 5 6 7 1 0 11 1 2 13 1 4 15 1 6 1 7 20 2 1 2 2 23

PORT1 PORT2

TERM

RUN STOP

PWR

RUN

CPU

TX1

RX1

TX2

RX2

MasterControlRelay

MCR

L1 to Input Commons(optional)

MCR

L1 to Output Commons


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4

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B

D

Emergency Power DisconnectA properly rated emergency power disconnect should be used to power the PLC controlledsystem as a means of removing the power from the entire control system. It may be necessaryto install a capacitor across the disconnect to protect against a condition known as outrush.This condition occurs when the output Triacs are turned off by powering off the disconnect,

thus causing the energy stored in the inductive loads to seek the shortest distance to ground,which is often through the Triacs.

After an emergency shutdown or any other type of power interruption, there may berequirements that must be met before the PLC control program can be restarted. Forexample, there may be specific register values that must be established (or maintained fromthe state prior to the shutdown) before operations can resume. In this case, you may want touse retentive memory locations, or include constants in the control program to insure aknown starting point.

Orderly System Shutdown

Ideally, the first level of fault detection is the PLC controlprogram, which can identify machine problems. Certainshutdown sequences should be performed. The types ofproblems are usually things such as jammed parts, etc.that do not pose a risk of personal injury or equipmentdamage.

WARNING: The control program must not be the only form ofprotection for any problems that may result in a risk of personalinjury or equipment damage.

Class 1, Division 2 Approval (Applies ONLY to modules used with a DL06 PLC.)This equipment is suitable for use in Class 1, Division 2, groups A, B, C and D or non-hazardous locations only.

WARNING: Explosion Hazard! Substitution of components may impair suitability for Class 1, Division 2.Do not disconnect equipment unless power has been switched off or area is known to be non-

hazardous.

JamDetect

RST

RST

Retract

Turn offSaw


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System Wiring StrategiesThe DirectLOGIC Micro PLCs are very flexible and will work in many different wiriconfigurations. By studying this section before actual installation, you can probably find tbest wiring strategy for your application . This will help to lower system cost, wiring errors, aavoid safety problems.

PLC Isolation BoundariesPLC circuitry is divided into three main regions separated by isolation boundaries, shown inthe drawing below. Electrical isolation provides safety, so that a fault in one area does notdamage another. A powerline filter will provide isolation between the power source and thepower supply. A transformer in the power supply provides magnetic isolation between theprimary and secondary sides. Opto-couplers provide optical isolation in Input and Outputcircuits. This isolates logic circuitry from the field side, where factory machinery connects.Note that the discrete inputs are isolated from the discrete outputs, because each is isolatedfrom the logic s

Dl05 -06 Option Modules

Documents