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Dismantling Information for Use by Professional Recyclers 9-888-795-42 OLED TV Sony EMCS (M) Sdn. Bhd., SHES-M © 2021.04 ORIGINAL MANUAL ISSUE DATE: 2021.04 Conditions of Use: (1) Please use this information only for the purpose of performing repair and recycling Sony products. Using this information for any purpose other than the purpose described foregoing is forbidden. (2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written permission of the author. Revision of Information: This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to- date before using it. Model: XR-55A80J XR-65A80J XR-77A80J XR-55A83J XR-65A83J XR-77A83J XR-55A84J XR-65A84J XR-77A84J
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Dismantling Information forUse by ProfessionalRecyclers - Sony

Jan 30, 2023

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Page 1: Dismantling Information forUse by ProfessionalRecyclers - Sony

Dismantling Information forUse by ProfessionalRecyclers

9-888-795-42

OLED TV

Sony EMCS (M) Sdn. Bhd., SHES-M

© 2021.04

ORIGINAL MANUAL ISSUE DATE: 2021.04

Conditions of Use:(1) Please use this information only for the purpose of performing repair and recycling Sony products. Using this information

for any purpose other than the purpose described foregoing is forbidden.(2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part

without the prior written permission of the author.

Revision of Information:This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before using it.

Model:

XR-55A80J XR-65A80J XR-77A80J

XR-55A83J XR-65A83J XR-77A83J

XR-55A84J XR-65A84J XR-77A84J

Page 2: Dismantling Information forUse by ProfessionalRecyclers - Sony

MODEL LISTS

RemoteModel Remote Destination

XR-55A80J RMF-TX520E CEI , UKA, CEP

XR-55A83J RMF-TX520E CEI XR-55A84J RMF-TX520E CEI , UKA

XR-65A80J RMF-TX520E CEI , UKA, CEPXR-65A83J RMF-TX520E CEI XR-65A84J RMF-TX520E CEI , UKA

XR-77A80J RMF-TX520E CEI , UKA, CEP

XR-77A83J RMF-TX520E CEI XR-77A84J RMF-TX520E CEI , UKA

Page 3: Dismantling Information forUse by ProfessionalRecyclers - Sony

1 LIST OF ITEMS TO BRING

1. Screwdriver (e.g. #2 Phillips Screwdriver)

2. Multimeter

3. ESD Wrist Straps

4. Metal Washer (Flat) or Coin (for remove Rear Cover)

5. Ruler (for remove Rear Cover)

6. Service Manual (Unique) (for remove & replace details)

2 OPTIONAL EQUIPMENT

1. Screwdriver (e.g. #0 Phillips Screwdriver)

2. Parts Tray for loose screws and small items

2. Flashlight

3. Service Manual (Common) (for t/shooting information)

For Surface Mounted Parts/Connectors:

Hot-Air Type soldering Iron is needed.

Thickness: approx. 1.5mmDiameter: 20~25mm(wrap in tape (L=50mm))

Plastic or Metal Ruler(In case of Metal ruler, wrap in tape (L=50mm) for prevent scratches)

TOOLS & EQUIPMENT

3

Page 4: Dismantling Information forUse by ProfessionalRecyclers - Sony

DISSASSEMBLY AND REMOVAL CAUTION 55”

4

Page 5: Dismantling Information forUse by ProfessionalRecyclers - Sony

5

(*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated whenordering these components.

Picture provided in this section might have slight difference from the actual sets. The reference number beside the part indicates the disassembly sequence. Remove screws before disassembly. Unplug connectors before disassembly

• Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.

• and shaded parts are critical for safety. Replace only with part number specified.

• Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced

1-4 EXPLODED VIEW AND PART LIST

1

3

6

13

5

12

1478

16

10

49

11

19

Stand

27 28

* Only on limited region / country / TV model

2

20

3

17

18

22 23

25

4-745-336-01 SLIDE, CLAMP(MINI) 2-650-770-21 SLIDE, CLAMP

15

21

24 5-009-031-02 CLAMPER,CABLE S(BNN)

26

XR-55A8*J

Page 6: Dismantling Information forUse by ProfessionalRecyclers - Sony

6

2

1

5

4

3

REF. NO PART NO. DESCRIPTION REMARKS

1 1-010-633-11 FLEXIBLE FLAT CABLE 41P CN6801(B)-CN7(TCON)(1)

2 1-010-635-11 FLEXIBLE FLAT CABLE 51P CN6800(B)-CN5(TCON)(1)

3 1-010-577-11 CONNECTOR ASSY 20P CN6401(PSU)-CN1700(B)(1)

4 1-010-578-11 CONNECTOR ASSY 6P CN6613(B)-SP(1)

5 1-010-579-11 CONNECTOR ASSY 28PCN6601(PSU)-CN8(TCON)-CN6(TCON)(1)

6 1-010-629-11 FLEXIBLE FLAT CABLE 20P CN3803(B)-BT(1)

7 1-010-631-11 FLEXIBLE FLAT CABLE 25P CN1200(B)-CN102(H)(1)

76

HARNESS/CABLES 55”

Page 7: Dismantling Information forUse by ProfessionalRecyclers - Sony

REF. NO PART NO. DESCRIPTION REMARKS

14 A-5026-262-A COMPL SVC BM5S21_AT_EUUK Printed Circuit Board, incl. capacitors

14 A-5026-263-A COMPL SVC BM5S21_AT_EUUK_DERI Printed Circuit Board, incl. capacitors

19 1-010-549-11 G11B - STATIC CONVERTER(TV) Internal Power Supply

26 A-5026-952-A P-MOD (YDBO055UNG01)(SVC) OLED

1-912-832-11 POWER-SUPPLY CORD SET(EU) CEI, CEPCable

1-002-007-11 C17 AC CORD SET(SWISS) CEI, CEP

1-001-115-12 POWER-SUPPLY CORD SET(UK) UKA

7

PART LIST 55”

Page 8: Dismantling Information forUse by ProfessionalRecyclers - Sony

DISSASSEMBLY AND REMOVAL CAUTION 65”

8

Page 9: Dismantling Information forUse by ProfessionalRecyclers - Sony

9

(*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated whenordering these components.

Picture provided in this section might have slight difference from the actual sets. The reference number beside the part indicates the disassembly sequence. Remove screws before disassembly. Unplug connectors before disassembly

• Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.

• and shaded parts are critical for safety. Replace only with part number specified.

• Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced

2-4 EXPLODED VIEW AND PART LIST

1

3

613

5

12

147

8

16

10

4

9

11

19

Stand

28 29

* Only on limited region / country / TV model

2

20

3

1718

23 24

26

27

4-745-336-01 SLIDE, CLAMP(MINI) 2-650-770-21 SLIDE, CLAMP

15

5-009-031-02 CLAMPER,CABLE S(BNN)

25

22

21

XR-65A8*J

Page 10: Dismantling Information forUse by ProfessionalRecyclers - Sony

10

2

1

5

4

3

REF. NO PART NO. DESCRIPTION REMARKS

1 1-010-633-11 FLEXIBLE FLAT CABLE 41P CN6801(B)-CN7(TCON)(1)

2 1-010-635-11 FLEXIBLE FLAT CABLE 51P CN6800(B)-CN5(TCON)(1)

3 1-010-577-11 CONNECTOR ASSY 20P CN6401(PSU)-CN1700(B)(1)

4 1-010-578-11 CONNECTOR ASSY 6P CN6613(B)-SP(1)

5 1-010-579-11 CONNECTOR ASSY 28PCN6601(PSU)-CN8(TCON)-CN6(TCON)(1)

6 1-010-629-11 FLEXIBLE FLAT CABLE 20P CN3803(B)-BT(1)

7 1-010-631-11 FLEXIBLE FLAT CABLE 25P CN1200(B)-CN102(H)(1)

76

HARNESS /CABLES 65”

Page 11: Dismantling Information forUse by ProfessionalRecyclers - Sony

REF. NO PART NO. DESCRIPTION REMARKS

14 A-5026-262-A COMPL SVC BM5S21_AT_EUUK Printed Circuit Board, incl. capacitors

14 A-5026-263-A COMPL SVC BM5S21_AT_EUUK_DERI Printed Circuit Board, incl. capacitors

20 1-010-550-11 G11 - STATIC CONVERTER(TV) Internal Power Supply

27 A-5026-953-A P-MOD (YDBO065UNG01)(SVC) OLED

1-912-832-11 POWER-SUPPLY CORD SET(EU) CEI, CEPCable

1-002-007-11 C17 AC CORD SET(SWISS) CEI, CEP

1-001-115-12 POWER-SUPPLY CORD SET(UK) UKA

11

PART LIST 65”

Page 12: Dismantling Information forUse by ProfessionalRecyclers - Sony

DISSASSEMBLY AND REMOVAL CAUTION 77”

12

Page 13: Dismantling Information forUse by ProfessionalRecyclers - Sony

13

(*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated whenordering these components.

Picture provided in this section might have slight difference from the actual sets. The reference number beside the part indicates the disassembly sequence. Remove screws before disassembly. Unplug connectors before disassembly

• Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.

• and shaded parts are critical for safety. Replace only with part number specified.

• Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced

3-4 EXPLODED VIEW AND PART LIST

1

3

6

13

5

12

14

7

8

20

10

4

9

11

18

Stand

31 32

* Only on limited region / country / TV model

2

27

3

21

22

28

29

30

25

265077021 SLIDE, CLAMP (5pcs)

16

19

26

15

17

23

24

24

XR-77A8*J

Page 14: Dismantling Information forUse by ProfessionalRecyclers - Sony

14

2

1

5

4

3

REF. NO PART NO. DESCRIPTION REMARKS

1 1-010-642-11 FLEXIBLE FLAT CABLE 41P CN6801(B)-CN7(TCON)(1)

2 1-010-644-11 FLEXIBLE FLAT CABLE 51P CN6800(B)-CN5(TCON)(1)

3 1-010-580-11 CONNECTOR ASSY 20P CN6401(PSU)-CN1700(B)(1)

4 1-010-581-11 CONNECTOR ASSY 8P CN6612(B)-SP(1)

5 1-010-582-11 CONNECTOR ASSY 30PCN6601(PSU)-CN8(TCON)-CN6(TCON)-CN14(TCON)(1)

6 1-010-637-11 FLEXIBLE FLAT CABLE 20P CN3803(B)-BT(1)

7 1-010-639-11 FLEXIBLE FLAT CABLE 25P CN1200(B)-CN102(H)(1)

76

HARNESS/CABLES 77”

Page 15: Dismantling Information forUse by ProfessionalRecyclers - Sony

REF. NO PART NO. DESCRIPTION REMARKS

18 A-5026-285-A COMPL SVC BM5S21_AT77_EUUK Printed Circuit Board, incl. capacitors

18 A-5026-286-A COMPL SVC BM5S21_AT77_EUUK_DER Printed Circuit Board, incl. capacitors

25 1-010-551-11 G12 - STATIC CONVERTER(TV) Internal Power Supply

30 1-011-883-11 OLED PANEL(L77APA1) OLED

1-912-832-11 POWER-SUPPLY CORD SET(EU) CEI, CEPCable

1-002-007-11 C17 AC CORD SET(SWISS) CEI, CEP

1-001-115-12 POWER-SUPPLY CORD SET(UK) UKA

15

PART LIST 77”

Page 16: Dismantling Information forUse by ProfessionalRecyclers - Sony

9-888-795-42

Sony EMCS (M) Sdn. Bhd.

SHES-MEnglish

© 2021.04