Design and Research Center for Applied Industrial …certiaengineering.com/resources/MQ2017.pdf · –!Design and manufacture of hydraulic equipment, ... The progressive development

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Design and Research Center for Applied Industrial

Technologies

La fiabilité de vos innovations

Quality manual: 06/04/2017

Composed by: F. THELOT

Checked by: P. VARMENOT

Approved by: T. PENPENIC

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CERTIA !! Study and Research Center for Applied Industrial

Technologies

!! Established in 1987

!! Number of employees: 45

!! Annual turnover 2016: 6.9 M!

!! Quality system: ISO 9001 V2008

!! Activities: Engineering, test rigs for the aerospace, automotive and defense industries

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Premises 1000 m2 of offices and workshops near Marne La Vallée, conveniently located for access to the major trunk routes of the Île de France

Address: ZA La VARENNE, 5 rue des Artisans 93196 NOISY le GRAND CEDEX

Tel: 33 (0)1 43 00 90 20 Fax: 33 (0)1 43 00 79 80

Internet: www.certia.fr, [email protected]

3 000 4 000 5 000 6 000 7 000 8 000 9 000

10 000

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Annual Turnover

Forecast

Company Shareholders

!! CERTIA is 100% owned by a family holding company, which guarantees its complete independence.

CERTIA Engineering

CERTIA CERTIA R&D Alger SHYMAT

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Subsidiary company

!! SHYMAT: An engineering design and production company specialising in hydraulics –! 14 rue des Oziers, 95 310 Saint Ouen L’aumône

!! Activities: –! Maintenance, –! Design and manufacture of hydraulic equipment, –! Design and manufacture of hydraulic test rigs, –! Manufacture of industrial pipework, –! Trading in hydraulic components.

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Subsidiary company

!! CERTIA R&D: A research and development company –! Dar El Beida / Algiers / Algeria

!! Activities: –! Automatic software development and simulation, –! Process software development, –! Mechanical engineering.

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Main clients !! Aérospace ACB Airbus France Airbus UK Airbus Helicopters Air Algérie Air France Industries Circor Industria ECE / Zodiac Goodrich Ratier Figeac Sabca Safran transmission systems Safran nacelles Safran landing systems Safran electronics & defense Safran aircraft engines Safran Maroc / Mexique / USA

!! Automotive Bosch braking systems Cetim / Gima PSA Renault

!! Defense Mécachrome Nexter Systems DGA !! Energy / environment: EDF Westinghouse Véolia !! Industry: Arcil

A multidisciplinary team (Certia Group)

CERTIA Group

General manager FT

Administration & finance

AT

Purchasing SO

Assistant General Manager

& Quality TP

Processus : PS01-PILOTAGE DE L’ENTREPRISE

Technical director

PDH

Mechanical engineering

PV

Test rigs engineering

AM

Electrical & Electronic engineering

TP

Sales LD

Hydraulic engineering

DR

Software engineering

AD

EDF engineering JPV

Tools design TL

Test rigs design FA

Research & Development

AD

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Mechanical engineering

!! CAD : CATIA V5/V4, Solidworks, Autocad, " !! FEA : Nastran / Cosmos !! Control : FARO laser tracker !! Activities : test rig frames, tooling, mechanical studies "

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Hydraulic engineering

!! CAD : CATIA V5, Solidworks, Autocad, Visio" !! Calculation : AMESIM !! Control : Universal hydraulic test bench !! Activities : hydraulics manifolds, actuators, power units !! Fluids : Skydrol, mineral oil, fuel, water

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Electrical engineering !! CAD : Autocad, Visio" !! Calculation : AMESIM !! Control : laboratory equipments !! Activities : electrical cabinets, measurement and acquisition

cabinets, PLC " !! Standards : CE, ATEX,

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Electronic engineering

!! Control : laboratory equipments, sensors !! Activities : electronics and calibration systems, specific

sensors "

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Mecatronic

!! CERTIA’s competitive advantage : a design and simulation computing platform

1 - Design

4 - Validation

3 - Simulation

2 - Modelling Mecanical

Instrumentation

Energy

Automatic

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Automated systems engineering

!! Software : 20SIM, AMESIM, MATLAB, SIMULINK, STATEFLOW, XPC target

!! Control : laboratory equipment, !! Activities : multi-disciplinary simulations / control loops

design / real time computing

Processus : PS09-DEVELOPPEMENT INFORMATIQUE

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Software engineering !! Test rigs control software : Cockpit !! Development platforms : LabVIEW, LabVIEW RT, NI

Veristand,Teststand !! Control : laboratory equipment, !! Activities : measurement, test,control and monitoring

softwares for tests rigs !! Specificities : real time, ARINC, AFDX , CAN, Profibus,

Ethernet "

Processus : PS10-DEVELOPPEMENT INFORMATIQUE

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Core business Engineering

!! Technical assistance for EDF / UTO :

!! CAD modelisation of complex environments, !! Maintenance operations simulation using VR tools, !! Maintenance studies, !! Mechanical calculation and expertise, !! Surveillance.

!! Capacity : 40 000 hours / year

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Core business Test rigs

!! CERTIA designs and produces test rigs of the following types : –! Characterization test rigs, –! Endurance test rigs, –! Acceptance test rigs, –! R&T test rigs.

!! Sectors of activity : Aerospace, Automotive, Defense.

!! New rigs, refurbishing existing rigs, after-sales service and maintenance.

!! Standardised project management process making possible the development of a unique relationship with the client.

Processus : PS06-CONCEPTION + PS11-INTEGRATION & MISE AU POINT + PS12-INSTALLATION

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Core business Tooling

!! CERTIA designs and produces the following equipment :

–! Test equipment, –! Manufacturing tools, –! Tools to assist assembly procedures.

!! Sectors of activity : Aerospace & Automotive.

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R&D

!! R&D is in our DNA

!! Projects are conducted in partnership with university laboratories and major engineering institutions: Central School of Lille / INSA Toulouse / LAAS Toulouse.

!! The work of our R & D team has enabled us to develop new products in recent years such as: a modelling/simulation platform, electrical actuators, computer control units, etc.

!! In 2016 there were some 15 400 hours of R & D work performed.

Processus : PS01-PILOTAGE DE L’ENTREPRISE

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Quality Management System

!! CERTIA has been committed to a total quality approach since 1995.

!! CERTIA has been ISO 9001 certified since 1999 : •! in the engineering, design, project management for production and

installation and after-sales servicing of test rigs for industry, •! In the engineering, design, project management for the production of

specialised mechanical equipment for industry.

!! The progressive development of a organisation system and the measurement of its performance are regularly evaluated by management reviews.

Processus : PS01-PILOTAGE DE L’ENTREPRISE

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General policy statement

!! Our ambition for the period 2017-2019 : –! To become a leader on the test rigs global market, –! To increase our engineering activities.

!! In order to achieve these objectives, CERTIA is committed to 3 major thrusts : –! Developing high end solutions based on a strong R&D activitiy, –! Developing international sales, –! Making the company fully customer-oriented.

F. THELOT, président

Processus : PS01-PILOTAGE DE L’ENTREPRISE

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Satisfying the demands of our clients

!! Applying cost transparency and working on a cost objective,

!! Becoming involved with our clients in their development programme frameworks,

!! Making use of « cross engineering »practices for the benefit of our clients,

!! Mitigating risks by the use of dedicated methods.

Processus : PS01-PILOTAGE DE L’ENTREPRISE

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Appendices

!!Organisation

!!Documentary system

!!Experience

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Detailed organogram

Processus "Lancement projet"

Processus "devis"

CLIENT

Processus"Intégration et mise au point"

Processus"Approvisionnement"

découpage par fonctions ou par métiers

Processus"Fabrication"

Processus "Conception"

Processus " Pilotage"

Processus"Installation sur site CLIENT"

Processus"Développement Commercial"

Recette CLIENT

Recette CERTIA

Revue lancement du projetconstitution équipe projet

Pré-étude

Suivi réalisation

Réception atelier

Intégration (en atelier CERTIA)

commande

Contrôle réception

Réglage/caractérisation Etalonnage Mise au point et essais

mise à jourdocuments

Formation

synoptique Processusle 17/08/2005

VISA direction générale : FT

Cahier de recette

PV de recettepartielle

livraison & installation sur site

Essais de recette

Notice d'utilisation etde maintenance

COMMANDE ACCEPTEE PAR CERTIA

déclaration etmarquage CE

Consultations et évaluationoffres

suivi fournisseursou

Commandes

Spécificationstechniques

mise en magasin

Bon decommande

PV contrôle

planification

Dossiers techniques

relevés desperformances

Suivi étudesexternes

PV de recettepartielle

CLIENT

Offre technique etcommerciale

TABLEAUX DE BORD /INDICATEURS

GESTION DES RESSOURCES

REVUE DE DIRECTION

Commande

AUDIT QUALITE INTERNE

GESTION DES DOCUMENTS ETENREGISTREMENTS

ACTIONS CORRECTIVES ETPREVENTIVES

Processus " back office "

Secrétariat

Comptabilité

gestion fournisseurs

Trésorerie

Ressources humaines

administration des ventes

GESTION SYSTEMEINFORMATIQUE

EVALUATION DESFOURNISSEURS

Processus Métier

Processus support

Processus Pilotage

POLITIQUE ET OBJECTIFSQUALITE

Jalon

Fonctionssous traitées

Etudes préliminaires

Etudes mécaniquesdétaillées

Vérification dossier

Réception atelier

Suivi fabrication etassemblage

Mécanique

Modélisation&

définition des E/S

Optimisation structure decommande

implémentation

simulation dynamique&

analyses performances

Analyse fonctionnelle&

définition des E/S

Découpage en modules oufonctions

Codage&

Tests unitaires

Intégration&

Contrôles partiels

Définition IHM

Préparation codage danslangage cible

identification achats critiques et longs délais

lancement approvisionnement des matériels du commerce

Revue de conception critique

Revue de conception préliminaireNotes de calculsPlans d'ensemble

généraux

Dossier de fabricationDossier de fabrication

modèleArchitecture Hardware

dossier performance

Analyse fonctionnelleArchitecture Hardware

Dossier conceptionlogiciel

Maquette IHM

Proc

essu

s"D

ével

oppe

men

tau

tom

atiq

ue"

Proc

essu

s"D

ével

oppe

men

tin

form

atiq

ue"

Cahier des charges

Chiffrage

AVP

Rédaction offre

Etude de marché

Publicité

Démarchage

bilan d'affaire

BILAN D'AFFAIRE

Fin de période de garantie

ADMINISTRATION RESEAUINFORMATIQUE

Extrait du Synoptique Processus

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Documentary system

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I.T. Facilities

!! CAD workstations,

!! CAD : Catia V5, Solidworks, Autocad, Realworks,

!! Finite element analysis: Nastran / Femap, Cosmos, RDM6,

!! Automated systems: 20sim, Matlab / Simulink / XPcTarget / Stateflow / AMESIM,

!! Command/control development: LabVIEW / LabVIEW RT / NI

Veristand / NI Teststand.

Processus : PS01-PILOTAGE DE L’ENTREPRISE

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Workshop equipment

!! Skydrol 2x100kW hydraulic power ,

!! Universal hydraulic test rig, !! Universal test rig 200 KN,

!! LASER FARO tracker.

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Manufacturing organisation

!! CERTIA is working with a network of partner companies :

–! For mechanical manufacturing, –! For production of hydraulic equipment (SHYMAT), –! For electrical manufacturing, –! For maintenance.

!! CERTIA exercises overall control of outsourced processes in conformity with the ISO Standard 9001 V2008 requirements.

Processus : PS07-FABRICATION

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Major aerospace programmes !! Airbus A320 NEO !! Airbus A330 NEO !! Airbus A350 XWB !! Airbus A400M !! Airbus A380 !! Airbus A340-600 !! Airbus A330 !! Airbus A320

!! MOET !! POA !! Actuation 2015 !! ASTIB

!! Comac C919 !! Dassault Falcon F5X !! Learjet 85 !! RRJ !! Eurocopter NH-90 !! Eurocopter Tigre !! Eurocopter EC 175 !! Bombardier CRJ 200

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Main experience in the aerospace field

FUEL PUMPS FLAP HYDRAULIC

JACKS ELECTRICAL JACKS

SLAT

LANDING GEAR

FLUSHING TOILET

IRON BIRD

THSA

ACTUATORS EHA

THRUST REVERSER

BRAKES ENGINES

HIGH LIFT

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MLG A350 XWB Test Rig

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ILGSTR A400M Test Rig

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ETRAS A380 Test Rig

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AGB TP400 Load Test Rig

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EMA / MOET Dev. test rig

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Hydraulic test rig

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Avionic cabinet

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Hydraulic power pack

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Tyre rigidity test rig

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SCIP1 platform for BOA

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Tooling engineering

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Tooling engineering

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Maintenance engineering

Thank you !

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www.certia.fr