DEC OSS Business Introduction

Overview of OSS*

* Offshore Structures & Subsea

Mecatec BG

Doosan Engineering & Construction

Table of contents

1

6

1. QHSE Policy & Certificates

2. Doosan Group

3. Business Portfolio of OSS

4. Yard Facilities and Capabilities

5. Major Experience

2

We are committed to protecting the safety and health of each employee as well as the environment and

promoting sustainable development as the overriding priority of the Mecatec BG.

All incidents are preventable. There will be no compromise of an individual’s safety and health in

anything we do. The implementation of actions to help our employees for realizing a healthy, injury-free

environment is a leadership responsibility. Persistent support of this efforts is the responsibility of everyone. We

will lead the Mecatec BG to ensure protecting the safety of each member is our first priority.

We have achieved top tier international Quality & HSE certificates in our business areas such as AISC,

ISO series, OHSAS and series of ASME stamps including ASME Nuclear stamp, and from ExxonMobil,

Petronas, BP, Chevron, Saudi Aramco, Petrobras, Inpex and Shell.

OHSAS18001 (Korea & Vietnam)

ISO14001 (Korea & Vietnam)

ISO9001 (Korea & Vietnam)

ASME - U, U2, S, A, PP, H, Nuclear (Korea & Vietnam)

1. QHSE Policy & Certificates

AISC

Table of contents

3

6

1. QHSE Policy & Certificates

2. Doosan Group

3. Business Portfolio of OSS

4. Yard Facilities and Capabilities

5. Major Experience

4

Mining

Power

Nuclear

Maritime

Oil & Gas

Renewable

vertically integrated portfolio from raw materials to plant-wise systems in energy industries.

1)

2)

1)

3)

4)

5) 11)

12)

1) Casting & Forging 2) Forging Shell 3) Bulk material handling equipment 4) Hydrocracking Reactor 5) Crankshaft

6) Steam & Gas Turbine 7) Generator 8) Power plant (inclduing IGCC, IPP)

9) Nuclear Reactor 10) Nuclear Power Plant 11) HRSG 12) Wind power system

7) 6) 8)

9) 10)

2. Doosan Group – Value Chain, Energy related

Construction Equipment Systems Materials

Major companies Major business portfolio Global Market position Sales

Doosan Corp

Holding company of Doosan Group Hydraulic Components Publishing

Electro-Material CCL global No. 5 and No. 1 in Korea Publishing No.1 in Korea

$3.9B

Doosan Heavy

Industries

Doosan Infracore

Doosan E&C

Doosan Engine

Housing/Civil E&C Domestic Top tier CPE1 Global Top Tier On/Offshore Module HRSG3 global No.2

Power plant: nuclear/thermal Desalination plant Casting/forging

Construction equipment Industrial vehicles Machine tools Defense products

Housing & Civil CPE1

OSS2

HRSG3

Marine diesel engine

Desalination global No.1 Stern Frame Casting global No. 2 Crankshaft global No.3

Skid steer loader/ Compact track loader global No.1 Excavator No.1 in China Portable air compressor global No.1 Machine tools No.4 in US; global No. 5

2-stroke low speed marine engine global No.2

$1.3B

$2.2B

$9.0B

$7.6B

Note:

1) CPE: Chemical Process Equipment, 2) OSS: Offshore Structures & Subsea

3) HRSG : Heat Recovery Steam Generator

$24B sales

in 2012 5

2. Doosan Group – at a glance

6

2. Doosan E&C – Corporate Organization

CEO

Doosan VINA CPE Business

OSS Sales &

Marketing

Fabrication & Construction Management

Financial Management

Procurement Sub-contracting

Management Support

Strategic Planning

Controller

GTM

QA/QC

Materials

Management

Facilities

Management

Mecatec

BG Infrastructure

BG

Building/Housing

BG

OSS Business

OSS Engineering

OSS PMT

EHS

HRSG BG

OSS Proposal

Table of contents

7

6

1. QHSE Policy & Certificates

2. Doosan Group

3. Business Portfolio of OSS

4. Yard Facilities and Capabilities

5. Major Experience

8

3. Business Portfolio – Offshore Structures & Subsea

Forged vanadium reactor vessel

Super Duplex heat exchanger

FPSO topside package Heat exchanger skid

CCR module package Desalination Module

Port Structures Steel bridge

Stacker & Reclaimer Jackets

Bridges, Jetty & Dolphin

Jackets for WHP & Wind farm

Jack-up Structures

Deck Machineries (Reel etc.)

Material Handling System

Offshore Structures

Modular Plants

- Modularized Gen-Sets

- Offshore Topside Modules

- Onshore Modules (incl. PAU/PAR)

- Oil sands (Pre-assembly )

Mooring System

- Buoy, Turret, SPM

- Suction Anchor (Driven Pile), Tendons

Caisson & Pontoon

Subsea Facilities

- Manifold / Separator

Steel Structures Modular Plants Subsea Structures

& Equipment

Based on its strong fabrication experiences

and Integrated EPC management capacity

Table of contents

9

6

1. QHSE Policy & Certificates

2. Doosan Group

3. Business Portfolio of OSS

4. Yard Facilities and Capabilities

5. Major Experience

10

Engineering & Management

Vina Plant (Doosan Vina)

Fabrication

Oversea office

• Doosan E&C HQ (Seoul) • Plant #1~#2 (Changwon)

• Fabrication Yard(Changwon) • Available Yard (Geoje)

Doosan E&C Brazil (Rio de Janeiro)

Doosan E&C Moscow Representative office

Doosan E&C America (Houston)

Vina Plant*

Plant No. 1*

Plant No. 2

Fabrication Yard*

4. Yard Facility & Capabilities

Available Yard*

11

Total Area : 198,000 m2 (Shop 30,750 m2) Quay Length: 1,020 m Water depth: 10.5 m

4. Yard Facility – Plant No.1 in Changwon

12

4. Yard Facility – Plant No.2 in Changwon

Total Area : 205,204 m2 (Shop 76,104 m2)

13

4. Yard Facility – Fabrication Yard in Changwon

Total Area : 210,000 m2 Quay Length: 168 m Water depth: 11 m

A

B

Doosan Port (Quay 168m)

Move to Quay side

14

4. Yard Facility – Sector & at Fabrication Yard A

Total Area : 33,000 m2

Quay Length: 1,300 m (Quay of Masan Pier #5) Water depth: 11 m Bearing Force: 20 ton/m2

Paint Shop ( ): 30m(L) x 18m(W) x 12m(H) x 3 sets

Airview

Total Area : 177,000 m2

Quay Length: 168 m Water depth: 11 m Bearing Force: 50 ton/m2

Assembly Area: 385m(L) x 460m(W)

B

15

Bending roller Press Weld Overay

Furnace Temporary Furnace Blasting & Painting Radiographic Test

Size : 20m(W) x 35m(L) x 16m(H) Door size :

20m(W) x 13m(H) Total 6 Rooms

Bending Roller Press

SAMHO4000 - 110m X 48.7m X 7.5m - Lifting Capa : 3,600 tons - Angle : 62°~30° - Lifting Height : 97~45m

Floating Crane

Multi Transporter

SEBANG Kamag - 30 tons per axle - Total Axle : 168 axles - Total Lifting Capacity : 5,040 tons

4. Yard Facility – Major Facilities

TH’K : Max. 150mm/ 5.9 in.(COLD) TH’K : Max. 300mm/

11.8 in.(HOT) Width : 4,000mm

10,000 TON Size : L10,750mm x

W7,150mm x H15,165mm TH’K :

200mm/7.8 in.(COLD)

Power source : 3,000A Strip cladding head : 30~120mm (1.1~4.7 in.) Magnetic device control Process : ESW, SAW Min. diameter : 300mm (11.8 in.)

Size : 7m(W) x 7m(H) x 17m(L) [Temporary] 12m(W) x 12m(H) x 20m(L) Max PWHT temp. : 900℃ ±15 ℃, AUTO Temp. Control

Weight Limit : Max. 400 Ton

Size : 16.4m(W) x 20m(H) x 33m(L) Capacity:

Gamma Ray-MAX. 100mm X Ray-MAX. 30mm

16

Ha Noi

Ho Chi Minh

Da Nang

4. Yard Facility – Vina Plant in Vietnam

Dung Quat Economic Zone, QN, Vietnam Total Area : 1,106,000 m2 Quay Length: 250 m Bearing Force : 40 ton/m2 Water depth: 12 m

17

4. Yard Capabilities – Qualified Welders

* Approved welder status (Korea)

Category Flat 1G 1G~3G 4G 5G, 6G

ESW 41 - - -

SMAW - 280 - -

FCAW - 532 5 -

GTAW - 135 5 90

SAW 172 - - -

( ) : Korean supervisor *; ASME Qualified welder

* Approved welder status (Vietnam)

Classification Mecatec

BG

Korea

Doosan

VINA _

Total

Doosan

VINA_

Korean, included in

Total Figures

Total

Engineering 144 104 14 248

PM 82 44 12 126

Fabrication 1,337 1,819 42 3,156

Procurement 59 41 4 100

QA/QC 197 195 15 392

HSE 27 46 2 73

Admin Staffs 228 79 16 307

Total 2,074 2,328 105 4,402

Category Flat 1G 1G~3G 4G 5G, 6G

ESW - - - -

SMAW 9 133 8 26

FCAW 9 318 100 75

GTAW 13 71 3 341

SAW 48 - - -

18

4. Yard Capabilities – Design & Engineering Program

Mechanical Part (Design & Stress Analysis)

Stationary Equipment(Tower, P/V, H/E)

1) Design & Strength Calculation :

Compress, PV-Elite, Aspen B-JAC, Finglow

Visual Vessel Design, HTRI Xchanger Suite,

Aspen HTFS Tasc & Fran, Rules, Tosca-TW,

ANSYS

2) Fluid Flow Analysis : Ansys CFD-Flo

CAD & Modeling

AUTOCAD 2012, Micro-Station Inventor

PDMS, SynerGEE Gas

Process Part (Simulation)

PRO-II, Aspen HYSIS, Proma2000

Piping Design (Modeling & Analysis)

SPS(Stoner Pipeline Simulator), Caesar II,

PSA5, Autorouter

E&I Design (Calculation)

Powertools, INtool,

CAS (Modeling & Analysis)

Staad-Pro, SAP 2000, iAFES, MIDAS

Gen, MIDAS Civil, SACS

Project Planner

Primavera , MS-Project

19

4. Yard Capabilities – Heavy wall & Overlay & TKY Joint

SKC/ BDO Project (2007)

– Heavy Wall Thickness Welding

265(SA226) + 6(SS304L) x 1,750mD x 8,500mL

Tandem SAW

Government R&D (2009) – 2.25 Cr - 1 Mo-V Steel

Forged 340(SA336) + 6(SS347) x 4,100mD

Tandem SAW

UOP / Co2 Removal Package – Strip O/L

SA516 Gr70 + Inconel 625, ESW Strip Overlay

Jacket for Hadong Thermal Power Plant

TKY Joint Welding

Circle Welder (SAW)

D-Joint / Head to Nozzle

Head Side Nozzle Weld Overlay

Nozzle Inside Weld Overlay

20

4. Yard Capabilities – Technologies, Special Materials

Carbon Steel

High Tensile Strength Steel

Low Alloy - Heat resistant - Steel

Stainless Steel - incl. Super Duplex

Ni and Ni-Base - Corrosion resistant - Alloy

Cu and Cu-base Alloy

Others - Titanium-cladding etc.

SA516-70, SA266 CI4

SA517-E, SA508-4N, SA302-B,C, SA204-B

SA387-11CL2, SA387-22CL2

304L, 316L, 904L, S31254, S31803, S32750,

S31253 Clad

Inconel 600, 625, Incoloy 825, Monel 400,

Hastelloy C-276

C71500, C70600

SA240-316L+B265, SA516-60+B265

Vanadium Alloy

SA336-F22V, SA542-D Cl4a

Experienced the high tensile steel, corrosion & heat resistant steel and alloys of every

kind, which are needed in the oil & gas market industries and nuclear as well.

Table of contents

21

6

1. QHSE Policy & Certificates

2. Doosan Group

3. Business Portfolio of OSS

4. Yard Facilities and Capabilities

5. Major Experience

22

Hadong

Power plant Offshore jacket &

structure (9,383 ton) KEPCO Korea

NCIG-1 Stacker & Reclaimer

(2,504 ton) Sandvik Mining

& Construction Australia

Machang Cable Stayed Bridge

(16,740 ton) Hyundai –

Bouygues JV Korea

Myungji Steel Deck Bridge

(21,494 ton) Busan Metropolitan City Korea

Youngjong Suspension Bridge

(19,400 ton) New Airport Highway

Corporation Korea

Gwangan Suspension Bridge

(24,400 ton) Busan Metropolitan City Korea

Steel structures for onshore & offshore:

- delivered over 17,000 tons

Steel bridge:

- delivered over 256,000 tons

Shiploader Shiploader

(1,321 ton) Sandvik Mining

& Construction Australia

Incheon

Reservoir Jacket for 500 DWT

Dolphin GS Caltex Korea

5. Major Experience – Steel Structure

23

Nodco

Recovery Module(15), PV(17),

HE(5) Pemex Refinacion / UOP Mexico

Dalia FPSO SRU Package & other 6

units Total / US Filter Angola

LTS-3 HE(8) & Module BP / Parsons Alaska

Modular Plants:

- maximum single unit load-out - 3,000 tons

Madero Module(8) Mexico National Oil Distri

bution / SK Mexico

Qurayyah Add-

on CCPP

Evapora-tor, Deae- rator, Brine Heater

Saudi ElectricityCompany

Saudi Arabia

Shuweihat S2 Evapora-tor, Deae-

rator, Brine Heater Abu Dhabi Water & Electricity Authority

UAE

Rabigh Power

No.2

Evapora-tor, Deae- rator, Brine Heater

Saudi ElectricityCompany

Saudi Arabia

Desalination Plants:

- delivered over 17 projects

Shuwaikh RO RO Rack, Vessels,

Piping Ministry of Elec-tricit

y and Water Kuwait

5. Major Experience - Skid Module

24

CO, H2, and CH4 Separation Plant in the off-gas from PSA of the Hydrogen Plant Capacity : CO 7,500 Nm3/hr

- Gas Separation Plant - Chemical Plant

5. Major Experience - Process Plant

CMP Plant / H-Plus SGS

/ Yeosu, Korea / EPC

Air separation unit in the IGCC power plant Capacity : O2 93,000 kg/hr HP N2 54,720 kg/hr LP N2 15,950 kg/hr

ASU Plant / Korea Western

Power Co. Ltd. / Taean, Korea

/ EPC

Plant Composition 1) Reaction Unit 2) Distillation Unit 3) Crystallization Unit 4) Drying and Packing Unit

Pigment Plant / Hubei

Chemical Group / Hubei,

China / EPS

Marine paint plant Capacity : 300 KLPY

Paint Plant / Chucoku-

Samhwa Paint / Kimhae,

Korea / EPC

PTMEG Plant, which is used for Polyurethane, Elastomer, Polyester and Spandex Capacity : 1,200 MTPY

PTMEG Plant / Hyosung /

Anyang, Korea / EPC

25

5. Major Experience - Tank & Tank Terminal

Ammonia Terminal Project /

SNC Lavalin

/ Toamasina, Madagascar /

EPC

Ammonia terminal to receive, store and supply for Ni/Cr refinery Plant Composition 1) Ammonia Tank 2) Diesel Generator 3) Ammonia Transfer System 4) BOG recovery & Flaring System 5) Loading Arm 6) Utility System

SKPC Tank Farm Project /

Kayan(Sabic Group) Chemical

/ Jubail, KSA / EPC

Tank farm to produce polycarbonate Raw Material Storage Tank - 20 sets, 767 ton(A283-C/304) Product Storage Tank - 14 sets, 450 ton(A283-C/304)

LPG Tankage Project /

SOPET Gas JV Co.

/ Dong Nai, Vietnam / EPC

LPG Storage and supply depot Empty weight : 844 ton Material : A516-70N

Crude Oil Tankage /

Petrovietnam

/ Dong Quat, Vietnam / EPC

Capacity : 140,000 m3 (70,000m3 x 2 sets) Tank Dimension : 69m I.D X 19m H Material : A573-70

- Chemicals & Fuel storage - Low Temperature Tank & Terminal - Cryogenic Storage Tank & Terminal

26

A542D CL4a+SS347A336-F22V 178+3 X 5,000 X 42,600 1,313 tons

Chemical Process Equipment : - delivered over 7,500 units - 540,000 tons

SA336-f22V + SS347 W/O 245+4.5 X 4,900 X 27,910

1,186 tons

SA537-1 54~58 X 8,500 X 107,550 1,683 tons

A516-70 + 304L 61+3 x 8,100 x 86,500

1,500 tons

SA516-70N 48~57 x 6,600 x 125,000

1,450 tons

SA516-70N + S5+SS308W.O 245+3 x 4,115 x 6,558

290 tons

SA240-304/304L 49 x 4,700 x 22,000

203 tons

5. Major Experience - CPE

Essar Refinery / India

VGO & DHDT Reactor

ERC / Egypt (On-going)

GS E&C / Refining & Cracking

Reactor

Ruwais Refinery / UAE

GS E&C / C3 Splitter

Yanbu / Saudi Arabia

Foster Wheeler / Wash Tower

OPaL (ONGC) / India

SECL / C3 Splitter

Motiva Crude / USA

Jacobs / HP Separator

Nigeria LNG

KBR / HP,MP,LP Evaporator

Contact points Mr. Dave Hwang / VP, Business Development OSS & Plant

E-mail: [email protected]

Tel.: + 82-2-510-3266 / Fax: +82-2-510-3567

Mob.: +82-10-7455-8896

Mr. Byounggon Kim/ General Manager, OSS Sales & Marketing Team

E-mail: [email protected]

Tel.: + 82-55-279-5709 / Fax: +82-55-279-5801

Mob.: +82-10-8512-7874

Doosan Group website : www.doosan.com/en/

Doosan E&C website : www.doosanenc.com/en/

Doosan VINA website : www.doosan-vina.com