Dash I - documents.worldbank.orgdocuments.worldbank.org/curated/en/... · 1 ANNEXURE VIII =1 AUTOMOBILE ENGINES (BBST) ," No. Description of Item Farmag Sattar1 (acora Quantity Unit

/' (~ ~ "1 ANNEXURE VIII =1 AUTOMOBILE ENGINES (BBST)

," No. Descript ion of Item Farmag Sattar1 (acora Quantity Unit Total Remarh 1 udi Rate Rs . Cost Rs .

I Branded new Automo bile fou r stroke fo ur cylinder Petrol Engine (MPFI ). 4 s troke engine brand new with following acc~ssor ies fitted on fabricated metal frame on

I wheels In fully functional condition

Engine speci fication No of cylinder ; , Engine CC ; 11.91

,/ 1 Max. power : 85 ps/6000 rpm 1 1 3,20,000 3,20,000 Max. torque: 1 13Nm/4S00 rpm Accessories : Dash board with all gauges and ignition switch. silencer assembly. battery, radia tor I with suitable hoses fitted \0 the engine, engme control module with all sensors

I alternator starter motor connected to the ballery with battery cable engine should be installed and tested at si t e. With en me manual book. Branded new Automob1le four suole four cylinder Petro l Engine (MPFI), 4 stroke enlline br;:lnd new with following acce550rles fitted on fabric;:lt ed m etal frame on wheels in fully funct ional condition Engine 5peciflo;"tion No of cylinder: ,

I No. of Vallie . 12 I I Valve train (type): SOHC

13 ,20,000 I , Displacement : CC1086 , 1 "..-- 3,20,000

Max. power: PS/rpm 667/5500 Max. Torque Kgm/rpm: 10.1/2800 ,

I Auessor ies : Dash board wi th all gauges and Ignition swi t ch, sUencer assembly, battery, radiator I with suitable hoses fitted to the engine, engine control module WIth all sensors

I alternator )tart~r motor connected to the battery with banery cable. engine should I be installed and tested ;:II si l e. With enj;ine manual book. 8 r anded new automobile d iesel engi ne four st roke Four cylinder engine. The I I I engine should be rTlounled on mailable fr~me w ith fOUf movable wheels. All sull;:lble , gages ;:Ind instruments are required for the system should be mounted on penal

1

I 1 3,20,000 3.20.000 : board the above engine should be supplied wltfor all the standard accessories and

with ,II Ih, system like ~tafting charging Ignition cooling system WIth 12V

I maintenance free battery The fuel rUld be mounted on same c:::r.gine stand. I ,

~~. ~ ~$ t- ~~ ~.1':, (y) ~J,f} '61 (j'J' - j

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The above automobile engine should b e install a nd tested at sight. With engine manual book. Engine specification: No. of Cylinder: Engine displacement: Max. power output: Max torque:

1.5 CRDI. VGT (Diesel)

4 1493CC

(PS/RPM) 110/4000 24/1900 - 27S0

Petrol engine (brand new) four stroke three cylinder carburetor type with following accessories. The engine will be mounted on mobile frame with four special wheels. All the gauges and instrument are required for system should be mounted

on panel board. The above engine should be supplied with all the standard accessories fitted and with all the system like starting, charging, ignitions, cooling system. The fuel tank should be mounted on engine stand. Exhaust system should be connected to the exhaust pipe through to exhaust manifold. 12V maintenance free battery should be supplied with ISO cable . The above automobile engine should be installed and tested at site. Engine Specification : Type : Four Stroke cycle, water cooled (SOHC) No. of Cyliender : 3 Bore: Stroke :

68.5 mm 72 .0 mm

Piston Displacement: 796 Cm3 Compration Ratio: 8.7:1

1

Petrol engine two stroke single cylinder (scooter engine) brand new air co oled single cylinder two stroke petrol engine fitted with a ll the brand new accessories The engine shou ld be mounted on metallic channel frame and should be workable condition with the following systems. Starting system (battery &Manual starting), 1 charging, lightning system, fuel tank with connection to the engine. Panel board should be fitted on engine stand with required accessories connected . The above engine should be installed and tested at site. Automobile engine assembly with complete drive line suitable for studies of working mechanism Number of cylinder : 6 Cylinder

6 Bore : 100 to 110 mm : 100 to 110 mm

1 Stroke Showing : oi l Ga l lery ( Coloured), water cooling gallery

( co loured) O i l Pump.

1 2,00,000 I 2,00,000

1 35,000 35,000

I 870000 870000

I I I ! i I

1

-

,

8

9 ,. "

I't:

Fuel injectlo npum , Rotary. One cut section & 1 Original In \NOrklng -,-

CondWon to Jhow IIl1e fuel Injection. Turbo CharS .. Cut Jeclloned Clutched Suitable & matching clutch Should be lIiewed In

Operallon Gear box . Cut Section of S/6 speed with 1 rellerse, pOSSIbility 01

shifting gear In OperaliOn Final Drive Cut sectiOned,. Should show operalion of differenllal

wllh Axles Operation Electrical reduction motOr dri llen, showing all the

components Including fUellnjectlon spray Visibility , Proper Ifghts to be provided In the engin e cut section

To give o;!car visib ility of the moving components . Operational on IIld coCO . Video CD to be submitted showing actual operation

o f the cut section Assemblies All assemblies Should be assembled together and

mounted on stand and operational with reduction electric motor showing all assembly as per o"glnal automotive type operation. I.e. EngIne clutch, GeM Box Propeller shaft differential assa

Vacuum ... Ist e d hydrauliC b r ake sy stem. Brake system mounted 0" met allic channel fra th neW accessories should b e in workable condition the vaCuum me WI

d be d rake 5 dent n e line rake I

bovem 5 Clut

pump shaul rillen by electric motor The front wheel brake will be disc type & .eal wheel b hould be shoe type. The system conJl!;t of following parts lIacuum booster. Ian laster cylln<ler~.whee l b.ake assembly with drum brake paddle-pressure pip to all fOl,lr wheel pipe line from boaster to vacuum pump I)rake button for b ight & brake light assembly connected & shown on the channel f rame The a odel should be Installed and tested at site. Multi plate 0> Assembly with flywheel. Demo set (0' multi plate clutch assemblv wit

Single plate clutch asse metallic fra Pro p eller s h attached wit manuallv (l

Rear a " le as

'" clute

heel fitted on Stand Scooter) h a ssembly WIth flywheel new single plate dry type assemble r four wheeler WIth new flywheel 8. flywheel rim mounted on model -

th un'versal Jo(nt o( (our wheeler Demo set of propeller shaft .,rsal of 4 w heeler on stand WIth arrangement for rotating Shaft 18ht MotO~~1

WIth drille shah & brake drum (quarter floating)

,

2

2

,

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me as a aft wi h unlv

MV -l sembly s mad This model I e out of or'lIlnal light v~i~l.e, 5ultabl sect ioned

, to show th~ L-

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, 22,000 22,000

2 5.000 10,000

I 2 10,000 20,000

I - >- , 22,000 22,000 , - I

L. , 20.000 20,000

~ .

'. '''' actlo.n. o~ i sear -boM and Ur"ke ':Jr~ms In Rear ""Ie. A_ crank n"~ClI<' is

',arne. to demonstrate the model The whole model is mounted on a sturdy Iron

" 'e,':~,:" ., M~'~,::'i:::: ",,"e~ .f , .... , foe' ,om~ <ype , , 15,000 30,000

" '0.' , , '07",. wi<" :,e ';,::e, ., '0", ; :"~ , , '0000 '0000

Fuel . . governor type 'ralner of Fuel pump -

" ' :~~~ - RQV equipment to test and calibrate 'Ihe pump , , '0000 20000

-

" Fuel p~~p RSV governo r type Trainer of Fuel I j pump

~"" ; , .. <e,""' , ,"e ,om, '" , , '0000 '0000

~:::~,~'"'". " ' ".w" , " , b,"e_~"'"~

" for rivets ~p to' .~~· , dI', w"~ punch set , , 10,000 10,000

'~ ,

m~";,', ' " '~'::"d ;~d I be"'" '7 . kit Wlt_"

" , , 10,000 10,000

~~_g!~~_ cra~,k~~ _~~ .u ~ ~4.~ ".":j~h_ ~~ _~ _' power.~up~~. system . crankier will contain t'""O 12 V batteries along with a 24V ehMge. AC c!~~g:~g~~~

" lOmts cable for poslt,ve and negative terminals, a (hanse over ~wltch will be , , 30,000 30,000

~r::,:i~~ir::-t::I\~;in8 from 12 and 24 V DC, the whole setup will be mounted on to

1':" , , " ""'". , ,," · ",,', M>O, MU, M". M" • ~put Voltage nov

" • , I no", v , , 18,000 18,000

-• """'0" Coli u", V/'V

• Overall Dimensions L M W x H 350 x 265 -• Wei.", ,

'" Battery c h a rger 6 volts t o 18 volts (metal rectifier battery ch"rger) 0 -6-12 -18 volls .

20 150 Ampere hour rating (AH) 0 -30 Ampere consist of vol tage 5elector rotary SWItch , , 7,000 7,000 0 -6-12-18- 4 position & voltammc ter Me 0-30 volt5 OC, Ampere meter 0 -30 amp

W"" <we",' . '0'''' ' w,,," AC '"'0' , ',m, w;,h I, OC ,0'1<

q& ($!b Vjy & ! )

(" ~

1 I .. ",p _ith fuse AC on loff ~wilCh . OC- on/Olf SWItch ~

I & , V"" with 2 mete. I'!'S~ fitted Wllh crocodile damp _. . . . - bench for to test and set "0 ~

I ~~!~~~_r _ I~S~i~1I s~~~~_- I _ ~e~~ gauge and different sizes ,

" of pressure , , ',000 ' ,000 ><0000« , - r-I ~~~~f '0" ",!:~, w'~" ,,' a"; ,,""," J " \;::~.f '" w"" " , , , ',000 ',000

I ;~;t:~:e~~:~ssories like '~ e~8In~ on ~tand mounted on d wit,heUI

" block head and crank case, carburetors etc. and the , , 14,000 14,000

operation of working should be shown by cranking handle (manually) . The above automob1le cut mOdel should be Installed ilnd testing ilt site. -Cut mOdel petrol engine four stroke four cylinders fined on metallic channel frame to show Ihe dlffe,-e,,! o;:ul section like cylinder liner & cut section of pistor>, cylinder

head for to show the cooling syMem. Cut section of fuel Injection pump (plu<1ger

" operatlo<1) Cut sectio<1 of inlet ma<1ifold to show the v"lve "ctlvatio<1 mecha<1ism. , , WOOOO "'0000 Cut section of oil gallery to show the differe<1t brilnches of fil ter 011 supplied C"' sectlo<1 of wilter pump (""othout impeller). The above cut model should be operilted I =~o~~c~rlc motor to fUlfill the <1ecessary function, The above ilutomoblle cut model . <bo' , """0. r-I MO'O~,~~,o_,,""_:~~'~~_,'w' "f'", ... ~.~_ f '''M"OW ''''_~':,'! with all accesKlries. The abovev~n~;~·~·, Should be mounted on metillilc cha<1nel frilme with ilil standard accessories in workable cO<1d,tio<1 WIth the followl<1g

" system, Starting !bauery & Manual starting), chillrglng. lightening system, fuel tank , , 25,000 50,000 ""ith ton<1ettion to the e<1gine. Pa<1el board should be fined to the e<1gl<1e sta<1d ""Ith

I .; ;;, •. acct:s~ori"s. Tht: abov<o automobllt: engine !>hould be In~talled and testing

I ~:p~.I~ ~l~~~~g_ ,I to fornL~:~~I':.~~ ~;gh.pressure pipe IIne_6!,,~_1_~mm..~ia_~~~~!~ ,. flarl<1g tools consists of flaring bilr & yoke 3/16 Inches to 5/8lnch with chrome , , '000 '000 va<1adium steel chrome plated. Use for automobile pipe flaring. lSI standard or ISO

I ~".:"o W"" " "0'" AC '0 ",;_,_o:"o:_'~,,'~ "":_", . Engine with 12 Volt Ale to O/c I system ""ith rectIfier iIInd provided wllh

27 bilttery pack and self start starter · complete mounted on melal stand. floor , , 10,000 10,000 mounted and ""ith necessary ilmmeter voltmeters ,"d Indication '0 study

, ~",,,om 2000 ' ." ,

II~~ I , ,

~}!~a_~er'lm , , ,

" ,. Of-f~;f' , f'~"" "OW, .. , , , 20,000 40,000 mounted on

:s ~~ /"f ~ ~~ - oOOPt OOOE ,

' f- Al t:lede:> '3>1 oosr illql!lsnfpe PUC)S 31~e po !J~ " '.0"1 004 000' 000' , ,

O!I$ OM) PUI'! 'lUll .ted 4:>l!a 8uOI "lW E 8UI"114 WW Ot Sill 31qnop 1";IlS AOIIl! lIUU5 U!C4=> " A1P"O"" illqe11"" JO J'Hm ,lIe '"111M PUI! 301'

00009 00009 , , papleJq ::lAd illq! ~alJ SJ1V11 Ol '-111M' S:)d at u! WUJ Z[ 01 9 WOJI1<lS 1<1'P05 41!M ;;I"pp 0' "zIt 4O>",'UM piuI!Jado "llewnilUd Silpossa::>::>e lie llllM ,pUaJM paWH,do :>!ICWn3Ud

0008 000' , , flulPe illqnap pUI! UII;,!! al UIS ( '/I ' ~'1) JaqJosqe '1:>045 6E - -08S," spn , , alQelsnfpe '1"ul 8t'8 '9l't<t 014:>uI n sdOJd SaSJOH 8E - "",we.} UOJI pJn)" e uo pajunow SI''''POW <I"llui! il4J. pUI! paIU!!?

"lqell"S aq 111M tapow ""'II 'UM04S aq ue:> awes a'll JO 8u!'1JOM puc 4 uO!lewJoJu! ZI>80E ZpgO£ , , ,l)nu!w 341 8UIM04S SI!"lap uO!I:>nJlSuo:> leU);)lUI ""II aleJlSUOwap 01 paSUI!JJV " pU\;f paUO!PaS "Qqel ln5 aq II!M al~e }UOJJ a41 's}Jed leUIBpojO }no apew 511apow 5111l.

""Iqwasse 1:)34M ::lSI pue "Iqw"sso. a!~o.lUOJJ lo.uO!luaIlUO;)

00' 00' , , '001 U!ts E 'HIM lfuol nw SE 'bs"ww l. ., "lqP' ''1I "se:l "JO:l ""J\.11 p"e "JP"ell p,,}elnS"1 p"e PJen9 aJIM lI}IM dwel uOll:lads"l

0005 0005 , , ' ''l!s}e lfU!lSa} pue p"iI,nsul aq PlnOljS llun lfUII!Ue:lln"

" alloqe alll. WeaJlS/leUJalul MOS/1I0El llun BUI11Ue:llnil Ii IUawd!nba JledaJ aJnpund "paleJ1SuOwap aq ue:l l"poW "1I1 JO aJnpa:loJd BU!'1JOM

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IW"S '8UlleOli IInl) swnJp a)jvq "41 '8 ~e4S ""IJP 41!M al"ldWOl Alqw"s5e "I~'<f Je"l:1 "aweJJ UOJI ApJnn e 1,10 palUnow SI l"poW "4l.

"Iapow a4l a}eJ}suowap 01 papllloJd 51 alPue4 )jueJ;) '<f 'alxe Je31:1UI swnJp ")jeJa pue

OOO'SI 000'S1 , , 1"!luaHIJJ!O ull"a4M UMOJ:I UOIUld Se lI:1ns ' xoq Jea8 lellU3J3U10)0 UOIl:le all l lilJeap EE MOllS 01 P"UO!l::'''S Ajqel!nS 'sued "PI4"" Meall II!Ul8po JO lno apew 5! l"poW $!1Il.

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000'01 000'01 , , "pa}e:lJPU! aq ew 1e .. lf )U"J"JJIP JO UOI1:)"S In::. snoplM '3 aweJJ .)lIle1"w

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f--- • 1)1l4S ~alladoJd JO l3S oW<>O JalaiJlIM JIlOj 10 IU! ,?f l"sJ"",un 1I11M ~ells JauadoJd 13poW I! SI! "weJJ ,

1-..

- -( cr

" Arbor ress ca "clty:2 tone with $~are ram (Ram made of EN material) ... :::;-:-;- t- -, , 8~

r Leal spring set in 3 different sets of different capacity · filled WIth centre bolt {

" , , 800

LIGHT MOTER VEHICAlJ

8~ _ t-- -"00

Hydraulic Jack hl8h (trolley type) 2000 kg. capacity Capacity .2000 Kgs lift Ht . ; 2 MH.

Hook lower Ht 700 rnm . [Adjustable Boom) Structure ; Base Structure should Made From Heal/y-Duty

M.S. Box & M .S. Flat F"bric.ned Const ruction, Structure should Be Stren gth(!n At Requisite Points By Means Of Gusset Plates. Boom should Made

" From M .S. Pipe / OR / Fabri«lted Plat. , , '00

Hyd . Unit , 1 No. Inclined Mounted, Single Actin8. Honed 00 20000

Hyd. Cylinder With H3rd-ChromE' Plated Piston. With SIngle Hand Pump .

. ~ Wheels: 2 Nos. 250 x SO mm. Si~e Nylon Wheels With

Iii Double Bait Bearings. Front 2 N05.2S0 x SO mm Nylon Wheels Mounted On Turntable.

Handle : 1 No. 'T Shape M .S. Pipe pulling Handle.

Paint : One COM Of Primer & T w o Coats Of Auto-Finish

Paint. t--Hydraulic jack (trolley type) Stone capacity I Capacity : 1000 Kgs. LI ft Ht . : 1 Mtr. Hook Lower Ht SOO mm. lAdJustable Boom]

Structure . Sase Structure should Made From Heavy-Duly M .S Box &

M.S. Flat Fabricated Construction. Structure Should Be Strengthen At Requisite

Points By Means Of Gusset Pla t es. Boom should Made From M .S. Pipe I OR I I I '

Fabricated Plat .

" Hyd. Unit , , No. Indined Mounted, Single Acting, Honned Hyd. , , '000 '000

Cylinder With Hard-Chrome Pla t ed Piston. Wi t h Single Hand

Pump.

Wheels : 2 Nos. 200 X SO mm . Size Nylone Wheels With Double Ball Bearings. Front 2 Nos.250 x 50 mm Nylone Wheels Mounted

r On Turntable.

Handle . 1 No. ' T' Sha~c M ,S, Pine PulUng Handle ,

¥ @Jfo if j,v--- ~ I. 1 /' , -~

(r

Paint - One Coat Of Primer & Two Coats Of Auto-finish Paint.

Air compressor stationary compression load 8 bar section capacity 200 Its. IMlnute reservoir 200 I!S.

Technical Seecifisation

• Working Pressure (BAR) W

· Piston Displacement (Lltres I Minute) m

· free Air Delivery (Utres I Minute) '00 • Air Receiver (lTRS.) '00

· Motor (H.P) , · Electrical Condition 415 Volts /3 Phase 150 Hz

• Complete with Air Receiver 8< all Std. Accessories with ALFA make Electric Motor

" & T.C make D.O.LStarter , , '0000 '0000 Standard Accessories:

· V-Belt

· Bel! Guard

• Delivery Valve

• Drain Cock

· Receiver Safety Valve

· Slide Rails for Motor

· Motor Pulley

· Pressure Gauge

· Pressure Cut Off Switch

· Check Valve (N.R.V) Vacuum assisted hydraulic break assembly Break assembly mounted on metallic channel frame .On the new accessorIes should be In workable condi t ion the vacuum pump Should be driven by electriC motor. The front will break w ill be disc type & real will break should be shoe type. The system

" consist 01 following P3rtS vacuum poster, tandem master cylinders-will break , , 22000 22000 assembly with drum break paddle-pressure pipe line to 311 four wheel pipe line from boaster to vacuum pump break button 10' break light & bre3k light assembly connected & shown on the channel frame The above model should be installed and tes!ln at site .

Air brake assembly Mounted 0" metalliC channel f rame A" "" required parts should "' "'W &

I j " workable condition the <lir compressor of enslne should be driven by the electriC , , '0000 30000

mOtor of 5uit3ble (:~~'acjtv WIth lSI marks. The ~-"'~tem should be (:onslst of following

, ~

50

51

52

TOTAL:

parts vehicular type air compressor - Air tank Unloaded valve - Air pressure gauge - brake paddle with bra ke valve (traddle valve) brake chamber 4 - wheel brake assembly with drum 4 - required pipe connection to all system - brake booster for parking brake. The above model should be installed and testing a t si t e.

Brake lining riveting machine (foot operated) Brake lining riveting machine - Foot operated suitable for max 6 mm dia with 1 1 8000

Hydraulic brake assembly (Break paddle, booster tandem master wheel cylinder, and break drum mock up assembly) vacuum assisted hydraulic break assemb ly. Break system mounted on metallic channel frame .On the new accessories should be in workable condition the vacuum pump should be driven by electric motor. The front will break will be disc type & real will break should be shoe type. The system

1 1 22000 consist of following parts vacuum poster, tandem master cylinders-will break assembly with drum break paddle-pressure pipe line to all four wheel pipe line from boaster to vacuum pump break button for break light & break light assembly connected & shown on the channel frame The above model should be installed and testing at site.

Model wall charts of braking systems (Hydraulic and Pneumatic) stander color flow charts of light motor vehicles pneumatic & hydraulic to be supplied with as per 151 standard and all standard accessories, V IZ, aluminum rib hanging insulation fixture 1 1 6434 etc.

Rs : 17,90,156

k' the . N VIII approv ed by World Ban In

OTL This package i s revised from the ea rlIer package o. f't s required. The earlier

~rement plan 2009-10 due to changes in specificati~ns a.ndt:;Yc:rr~~~revised e s timated cost WB was ~ 18,23,656=00 w e re .s

estimated cost approved by d in view of urgency. is ~ 17 ,90,156=00. May please be approve

8000

22000

6434