© 2016 Eaton Corporation. All rights reserved. DA1 Series 1 Hour Product Overview
© 2016 Eaton Corporation. All rights reserved.
DA1 Series 1 Hour Product Overview
2 © 2016 Eaton Corporation. All rights reserved.
Agenda
• PowerXL Family
• DA1 product overview
• Applications
• drivesConnect
• DC1 demo • Programming
• Sales fuel • Tools and resources
• Support and services
3 © 2016 Eaton Corporation. All rights reserved.
Eaton Product Offering
• Machinery OEM Drives DE1, DC1, DA1, M-Max 0.25HP – 30HP
• HVAC Drives H-Max 1HP – 250HP
• General Purpose Industrial Drives DG1, SVX 1.0HP – 250HP
• High Performance Drives SPX, LCX, SPI 1.0HP – 2000HP
• Low Harmonic Drives CFX, CPX 25HP – 800HP
• Medium Voltage Drives SC9000 100HP – 5000HP
4 © 2012 Eaton Corporation. All rights reserved.
PowerXL offering Right drive for the application
Variable Speed Starter
460V 10HP
Modbus, Ethernet/IP,
Smartwire-DT
No onboard user interface, Narrow
footprint
Compact OEM AFD
460V 30HP
Modbus, CANopen, Ethernet/IP,
Smartwire-DT
IP66, Single Phase
General Purpose AFD
460V 250HP
Ethernet IP, Modbus, Bacnet, Modbus TCP, Profibus,
Profinet, Devicenet, Smartwire-DT
5% DC link choke, EMC filter, IP55,
Extensive I/O
Advanced OEM AFD
460V 15HP
Modbus, CANopen, Smartwire-DT,
Ethernet IP, Bacnet Ethercat, Devicenet
Modbus TCP, Profibus, Profinet
IP66, Function block functionality, Closed
Loop, SLV, PM Motors
DE1 DC1 DG1 DA1
5 © 2016 Eaton Corporation. All rights reserved.
Drives assortment
1 to 10 HP / 480 V FS 2 - 3
1 to 15 HP / 480 V FS 2 - 3
Enclosure IP66
Enclosure IP20
PowerXL™ DA1
Advanced Machinery Drive
6 © 2016 Eaton Corporation. All rights reserved.
DA1 – Main features
Power range
• 1~ 230 V / 3~ 230 V: 1 to 3 HP
• 3~ 230 V / 3~ 230 V: 1 to 7.5 HP
• 3~ 480 V / 3~ 480 V: 1 to 15 HP
• 3~ 575 V / 3~ 575 V: 1 to 20 HP
Control mode
• U/f , SLV, CLV
• 150 % Overload 60 sec.
• 200 % Overload 4 sec.
Features / Options
• IP20, IP66
• EMC Filter
• Brake-Chopper
• STO
• LED/OLED-Display
Onboard I/O interface (max. .. min.)
• 5 inputs (3 digital and 2 digital/analog)
• 4-20mA or 0-10Vdc
• 2 output (2 digital/analog)
• 4-20mA or 0-10Vdc
• 2 Relay output
Communication
• Modbus RTU and CANopen onboard
• Fieldbus modules as Option
• SmartWire-DT as Option
7 © 2016 Eaton Corporation. All rights reserved.
Type Coding
DA1 - 1 2 4D1 F N - A 20 N
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DA1 – IP20 FS 2 - 3
Info card
Keypad/display (LED)
DIN rail mounting (FS2)
Detachable
Control terminals
Mains terminals
Motor terminals Slot for fieldbus- / I/O-extensions
Communication Interface
CANopen, Modbus RTU, OP-Bus as standard
9 © 2016 Eaton Corporation. All rights reserved.
DA1 – IP66 FS 2 - 3
Keypad/display OLED
Keypad/display OLED + local control elements
• Speed potentiometer
• Run reverse / off / run forward switch
• Power isolator with lock off
10 © 2016 Eaton Corporation. All rights reserved.
DA1 - Accessories
1) DA1 - Advanced Drive
2) Mains- / Motor-Chokes
3) Braking resistors
4) SWD module
5) Fieldbus modules
6) I/O extension & encoder modules
7) Communication-/Copy-Stick
8) Remote Keypad LED
9) Remote Kepad OLED
11 © 2016 Eaton Corporation. All rights reserved.
Main Features
• Ease-of-use performance
- Out-Of-Box commissioning !
- Only 14 basic parameter !
- Detachable control terminals
• Ambient temperature +50°C at IP20 (IP66 fractional with derating)
• Powerful V/f control
- V/f control, CLV & SLV (200% torque @ 0 rpm)
- Standard Asynchronmotors, PM motors, BLDC and SynchRel motors
- Internal Master/Slave communication
• STO integrated
• CANopen and Modbus onboard
• Fieldbus modules and SmartWire-DT as option
• Degree of protection IP66 as option
X
DA1 – Advantage
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DA1 – Applications
Complex applications
• Lifting and crane applications
• Applications with high torque
• Compressor (squeezer)
• Combers / breakers
• Extruders
• Draw benches
• Multi axis applications
• Winding applications
• Roll machines (wires, sheets)
• Paper mills
• Complex conveyor
• Belt conveyors (multiaxial)
• Roller conveyors (multiaxial)
13 © 2016 Eaton Corporation. All rights reserved.
Software
drivesConnect
http://www.drive-support-studio.com/OTS/Eaton/downloads/deploy/drivesConnect.htm
• Parameter Editor
• Drive Control/Monitor
• Function Block Editor
• Scope/Data Logger
14 © 2016 Eaton Corporation. All rights reserved.
PC communication Software – Connection
Cable via USB / RS485 Converter
Wireless communication via Bluetooth/Copy Stick (DX-COM-STICK2)
Copy parameter
to COM-Stick
Copy parameter
to drive
Parameter copy function integrated
63 participants / Master-Slave communication for DA1
15 © 2016 Eaton Corporation. All rights reserved.
UL (NEC / NEMA)
CSA / cUL / UL
IEC/EAC*/UkrSepro*
IEC / EN / CE
IEC / cTick
N4246
Approvals & Standards
DA1 only
not applicable
for Drives
001
© 2016 Eaton Corporation. All rights reserved.
PowerXLTM Practical Training DA1
17 © 2016 Eaton Corporation. All rights reserved.
Block diagrams
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Safety integrated function - STO
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Safety integrated function - STO
Safe Torque off functionality according to
EN 62061 SIL 2
EN ISO 13849 PL d
Door
closed
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Keypad handling
OK
UP
DOWN
STOP
START
• Real-Time-Display
• Open and Exit Parametrization level
• Safe Parameters
• Acceleration1)
• Raise parametervalues
• Deceleration1)
• Reduce parametervalues
• Stop drive1)
• Reset fault
• Start drive1)
• Change direction2)
1) Keypad-mode only
P1-12 = 1 or 2
2) Keypad-mode only
P1-12 = 2
21 © 2016 Eaton Corporation. All rights reserved.
Exercise 1.1 - Factory Reset via Keypad
+ +
Reset all parameters (factory default or user default)
• Press UP, DOWN and STOP for 2 seconds.
• The display will show „P-def“ („U-def“).
• Reset the error message with STOP
22 © 2016 Eaton Corporation. All rights reserved.
Exercise 1.2 - Factory Reset via Keypad
+ +
Reset all parameters (factory default)
• Press UP, DOWN, START & STOP
for 2 seconds.
• The display will show „P-def“.
• Reset the error message with STOP
+
23 © 2016 Eaton Corporation. All rights reserved.
Exercise 2 - Parameterization via Keypad
Parameter navigation & editing
• Press OK for 2 seconds to enter
the parametrization level
• The display shows the last used parameter
• Select the parameter UP or DOWN
• Press OK to change it with UP or DOWN
• Press OK to acknowledge
• Press OK for 2 seconds to leave the
parameterization level
24 © 2016 Eaton Corporation. All rights reserved.
Exercise 3 – Drive control via Keypad
Keypad mode
• P1-12 = 1 or 2
1: Unidirectional (FWD)
2: Bidirectional (FWD / REV)
• Press START
• Press UP (acceleration)
• Press DOWN (deceleration)
• Press START (changes rotating direction)
• Press OK (display changes between H, A, P, rpm, c rpm)
• Press STOP
25 © 2016 Eaton Corporation. All rights reserved.
Remote Keypad LED/OLED
+
Keypad‘s network port
• Press OK, STOP and DOWN
• The display shows „01“ (Port 01)
• Select port with UP or DOWN
• Press OK, STOP and DOWN
• The keypad is now adressed
+
26 © 2016 Eaton Corporation. All rights reserved.
Remote Keypad LED/OLED
+
Control drive via Remote Keypad
• Press STOP and DOWN
• The display shows „Adr-01“
• Select the drive adress with UP or DOWN
• Press STOP and DOWN (only STOP for OLED)
• The Keypad now scans the choosen drive
27 © 2016 Eaton Corporation. All rights reserved.
Remote Keypad OLED
+
Choose a language out of 7 languages
• Press START and UP
• The display shows „Select Language“
• Choose your laguage with UP or DOWN
• Press OK
Languages available
ENGLISH – FRENCH – GERMAN – ITALIAN – RUSSIAN – SPANISH - SWEDISH
28 © 2016 Eaton Corporation. All rights reserved.
PC - Communication
Communication cable (USB/RS485 interface)
DX-CBL-PC-1M5 – Article # 171018
Accessories
• DX-SPL-RJ45-3SL 169141
• DX-CBL-TERM 169140
• DX-CBL-RJ45-0M5 169137
• DX-CBL-RJ45-1M0 169138
• DX-CBL-RJ45-3M0 169139
• 63 participants
• Master/Slave communication for DA1
29 © 2016 Eaton Corporation. All rights reserved.
PC - Communication
Read parameter set from drive
Copy parameter set to drive
2. Parameter copy function
Communication wireless
DX-COM-STICK - Article # 169134
1. Bluetooth
30 © 2016 Eaton Corporation. All rights reserved.
PC software drivesConnect - installation
http://www.drive-support-studio.com/OTS/Eaton/downloads/deploy/drivesConnect.htm
To install the PC software „drivesConnect“ use the following link:
Alternatively an offline installation might be done
• Packing-CD drive
• Download
• USB-Stick with PLC license
*System requirements: Windows 7 / Windows XP
After the execution of the link just confirm by
pressing „Install drivesConnect“ in the upcoming
pop up window and follow the upcomimg
instructions.
31 © 2016 Eaton Corporation. All rights reserved.
123456
Serial No: 12345678900
Order code DX-COM-SOFT (Only DA1)
The Order code of the drivesConnect Function Block Editor will be
dispatched & printed on an USB memory stick. The order code is
deriveable from the first 6 numbers of the serial number.
PC software drivesConnect
12345678900
32 © 2016 Eaton Corporation. All rights reserved.
PC software drivesConnect
33 © 2016 Eaton Corporation. All rights reserved.
Basic parameter group (motor settings)
• Press ‘Add a virtual drive’ and choose a DA1 230 V 1~ 0,75 kW
• P1-07 Motor Rated Voltage
• P1-08 Motor Rated Current
• P1-09 Motor Rated Frequency
Exercise 4 – Motor settings
34 © 2016 Eaton Corporation. All rights reserved.
FWD / REV / ANALOG REF / 2 PRESET SPEEDS (Default)
• P1-12 = 0, P1-13 = 11 (P2-01 = 5 Hz; P2-02 = 10 Hz, Preset speed 1-2)
• Upload parameter setup to drive
• Parameter file
2013-02-15_Default_DA1_S2_230V_0.75kW.ptb
Function
• DI 1 @ 1 = RUN FWD
• DI 2 @ 1 = RUN REV
• DI 3 @ 0 = Analog reference active
1 = Preset speed 1, 2 active
• DI 4 / AI 1 - Analog speed reference (0..10 V / 0/4..20 mA)
• DI 5 / AI 2 @ 0 = Preset speed 1
1 = Preset speed 2
Exercise 5 – Control via I/O-terminals
35 © 2016 Eaton Corporation. All rights reserved.
1. Add a virtual drive DA1 1~ 230 V, 0,75 kW
2. Change drive description to Training (left mouse button on descriptor)
3. P1-14 = 101 to unhide parameter groups 0-5 (P2-40 value)
4. P1-14 = 201 to unhide parameter groups 0-9 (P6-30 value)
Exercise 6 – Descriptor & Parametergroups
36 © 2016 Eaton Corporation. All rights reserved.
MOTOR POTENTIOMETER
• P1-12 = 2, P1-13 = 20, (P2-01 = 5 Hz, Preset speed 1)
• P2-37 = 6 (Restart @ min. frequency, P1-02)
• Upload parameter setup to drive
• Parameter file
2013-02-15_Motor_Potentiometer_DA1_S2_230V_0.75kW.ptb
Function
• DI 1 @ 1 = RUN FWD
• DI 2 @ 1 = RUN REV
• DI 3 @ 1 = Speed up
• DI 4 / AI 1 @ 1 = Speed down
• DI 5 / AI 2 @ 1 = Preset speed 1
Exercise 7 – Control via I/O-terminals
37 © 2016 Eaton Corporation. All rights reserved.
FWD / REV / 8 PRESET SPEEDS
• P1-12 = 0, P1-13 = 2
(P1-01 = 100 Hz; P2-01 – P2-08 = 5, 10, 25, 50, 60, 70, 80, 100 Hz)
• Parameter file
2013-02-15_FWD_REV_8_Presetspeeds_DA1_S2_230V_0.75kW.ptb
Function
• DI 1 @ 1 = RUN FWD
• DI 1 & 2 @ 1 = RUN REV
• DI 5 / AI 2 @ 0
• DI 3 @ 0 | DI 4 @ 0 = Preset speed 1
• DI 3 @ 1 | DI 4 @ 0 = Preset speed 2
• DI 3 @ 0 | DI 4 @ 1 = Preset speed 3
• DI 3 @ 1 | DI 4 @ 1 = Preset speed 4
• DI 5 / AI 2 @ 1
• DI 3 @ 0 | DI 4 @ 0 = Preset speed 5
• DI 3 @ 1 | DI 4 @ 0 = Preset speed 6
• DI 3 @ 0 | DI 4 @ 1 = Preset speed 7
• DI 3 @ 1 | DI 4 @ 1 = Preset speed 8
Exercise 8 – Control via I/O-terminals
38 © 2016 Eaton Corporation. All rights reserved.
Digital / Analog / Relay Outputs
• P1-12 = 0, P1-13 = 11 (P2-01, 02 = 5 Hz, 10 Hz, Preset speed 1-2)
• P2-11 = 8, P2-13 = 0, P2-15 = 2, P2-18 = 1
• Parameter file
2013-02-15_Default_DA1_S2_230V_0.75kW_AO1_Speed_AO2_RUN_UR1_TargetSpeed_UR2_Healthy.ptb
Function DI
• DI 1 @ 1 = RUN FWD
• DI 2 @ 1 = RUN REV
• DI 3 @ 0 = Analog reference active
1 = Preset speed 1, 2 active
• DI 4 / AI 1 - Analog speed reference
(0..10 V / 0/4..20 mA)
• DI 5 / AI 2 @ 0 = Preset speed 1
1 = Preset speed 2
Excercise 9 – Control via I/O-terminals
Function DO/AO
• DO 1 / AO 1 = Speed feedback 0-10 V @ 0 – fmax.
• DO 2 / AO 2 = Drive running, +24 V after Start
• User relay 1 = Active if motor @ target speed
• User relay 2 = Active @ no failure (no matter RUN/STOP)
39 © 2016 Eaton Corporation. All rights reserved.
Special parameters
• P1-01 – Maximum frequency
• P1-02 – Minimum frequency
• P1-03 – Acceleration ramp time
• P1-04 – Deceleration ramp time
• P1-05 – Stop Mode
• P1-06 – Energy optimizer (only V/f mode)
• P1-10 – Motor Rated Speed
!! Activates Slip compensation !!
• P1-11 – Voltage boost (only V/f mode)
• P1-12 – Drive control mode (command source select)
• P1-15 – Input selection (I/O functionality)
• P4-01 – Control mode (value V/f, vector)
• P4-05 – Motor power factor
• P4-02 - Autotune (optimization of the vector control mode)
Exercise 10 – Special parameters
40 © 2016 Eaton Corporation. All rights reserved.
Master / Slave
• Master DA1 controls up to 62 further DA1‘s
• No additional software or hardware needed
• Master
• P1-12 = 0..4, 6
• P5-01 = 1
• Slave
• P1-12 = 5
• P1-14 = 101
• P2-28
• = 1: multiply master´s value by P2-29
• = 2: multiply master´s value by P2-29 + AI1
• = 3: multiply master´s value by P2-29 x AI1
• P2-29 = Scaling factor
• P5-01 > 1
41 © 2016 Eaton Corporation. All rights reserved.
P1-12 = 5
P5-01 = 2
P1-12 = 5
P5-01 = 3
P1-12 = 5
P5-01 = 4
P1-12 = 5
P5-01 = 63
P1-12 = 0
P5-01 = 1
Exercise 11 – Master / Slave
Slave
P2-28
= 1: multiply master´s value by P2-29
= 2: multiply master´s value by P2-29 + AI1
= 3: multiply master´s value by P2-29 x AI1
P2-29 = Scaling factor ( Value ≠ 100% - electrical gear)
42 © 2016 Eaton Corporation. All rights reserved.
Ramp to Stop
• Default settings plus P1-04 = 10.0, P1-05 = 0
• Parameter file
2013-02-26_Ramp_Stop_DA1_S2_230V_0.75kW.ptb
Function
• DI 1 @ 1 = RUN FWD (ramped stop @ 0)
• DI 2 @ 1 = RUN REV
• DI 3 @ 0 = Analog reference active
1 = Preset speed 1, 2 active
• DI 4 / AI 1 - Analog speed reference (0..10 V / 0/4..20 mA)
• DI 5 / AI 2 @ 0 = Preset speed 1
1 = Preset speed 2
Exercise 12.1 – Stop modes
43 © 2016 Eaton Corporation. All rights reserved.
Ramp to Stop / Fast Ramp to Stop
• Default settings plus P1-01 = 100, P1-04 = 10.0, P1-05 = 0,
P2-25 = 0.1
• Parameter file
2013-02-26_Fast_Decl_Ramp_DA1_S2_230V_0.75kW.ptb
• Function
• As before
• Plus DI1 + DI2 = Fast ramped stop (P2-25)
Exercise 12.2 – Stop modes
44 © 2016 Eaton Corporation. All rights reserved.
Ramp to Stop / Fast Ramp to Stop / DC-Injection
• Default settings plus P1-01 = 100, P1-04 = 10.0, P1-05 = 0,
P2-25 = 0.1, P6-18 = 20
• Parameter file
2013-02-26_DC_Injection_DA1_S2_230V_0.75kW.ptb
• Function
• As before
• Plus DI1 + DI2 = Fast ramped stop with DC-Injection (P2-25, P6-18)
Exercise 12.3 – Stop modes
45 © 2016 Eaton Corporation. All rights reserved.
Function Block Editor
• Edit logical programs like a PLC
• Target is the customization of DA1 drives
PC software drivesConnect
46 © 2016 Eaton Corporation. All rights reserved.
Exercise 13.1 – FB Editor
47 © 2016 Eaton Corporation. All rights reserved.
Exercise 13.1 – FB Editor
Hand-Automatic function
Switches between Keypad mode & Fieldbus mode via DI 4 & DI 5
• PLC-Parameter file
2013-02-14_PLC_Hand_Automatic_DA1_S2_230V_0.75kW.plc
48 © 2016 Eaton Corporation. All rights reserved.
Hand-Automatic function
Change parameter setup as follows (Parameter Editor)
• P1-12 = 1, P1-13 = e.g. 1, P6-10 = 1, P2-37 = 0 (Restart @ minimum speed)
• Parameter file
2013-02-14_Hand_Automatic_DA1_S2_230V_0.75kW.ptb
Function
• DI 1 @ 1 = Enable
• DI 4 @ 1 = Changes from Keypad to Fieldbus mode
• DI 5 @ 1 = Changes from Fieldbus to Keypad mo
• Press Scan Drive network und Real-Time-Edit
• Observe P1-12 while alternately pressing buttons DI 4 und 5
Exercise 13.2 – FB Editor
49 © 2016 Eaton Corporation. All rights reserved.
Drive Control / Monitor
Drive Control / Monitor
• Drive control via PC
• Monitoring of different parameters
• Intended to be used as commissioning tool
50 © 2016 Eaton Corporation. All rights reserved.
• Scan Drive Network
• Enable Real Time Edit Mode
• Set control to local
• Set speed to 50 Hz
• Choose an alternative monitor parameter
• Start drive/motor
• Reverse direction double clicking Start button
• Stop the drive/motor
Exercise 14 - Drive Control / Monitor
51 © 2016 Eaton Corporation. All rights reserved.
Scope / Data logger
• 4 channel scope
• 4 channel scope with 4 channel data logger
• Export file (csv format - easy Excel handling)
Scope / Data Logger
52 © 2016 Eaton Corporation. All rights reserved.
Exercise 15 - Scope / Data Logger
• Reset drive
• Scan/Rescan Drive Network
• Choose parameters to be scoped on CH 1 - 4
• Press Start
• Start drive and change speed
• Press „Stop“
53 © 2016 Eaton Corporation. All rights reserved.
Exercise 16 - Scope / Data Logger
• Choose parameters to be scoped on CH 1 – 4
• Activate check box ‚log to file‘
• Choose file name and location
• Press Start
• Set DI 1 to high and change speed
• Press Stop
54 © 2016 Eaton Corporation. All rights reserved.
Excersise 16 - Scope / Data Logger
55 © 2016 Eaton Corporation. All rights reserved.
Exercise 17 - Scope / Data Logger
• Choose parameters to be scoped on CH 1 – 4
• Change Capture Mode to ‚Trigger on event‘
• Change Trigger Event to ‚DI 1‘
• Press Start
• Set DI 1 to high and change speed
• Press Stop
© 2016 Eaton Corporation. All rights reserved.
DA1 Sales Fuel
57 © 2016 Eaton Corporation. All rights reserved.
Sales tools
• Catalogs
• Product aid
• Competitive comparison
58 © 2016 Eaton Corporation. All rights reserved.
Sales tools
Applications Notes
• DA1 Permanent Magnet Motor Control
59 © 2016 Eaton Corporation. All rights reserved.
Sales tools
Available on the website
• 3D drawings
• 2D drawings
60 © 2016 Eaton Corporation. All rights reserved.
Manuals
• Product Manual
• Parameter Manual
• drivesConnect Manual
• Instruction Leaflets
• Modbus RTU Manual
• CANopen Manual
• Communication Card Manuals • DeviceNet, EtherCAT, Modbus TCP, Profibus,
Ethernet/IP, SmartWire-DT, Profinet
61 © 2016 Eaton Corporation. All rights reserved.
Service & Support
• Over 50 years of experience in drives
• 2 year standard warranty
• Pre-sale Application Engineering Team to provide
specification, selection, and application support
• Post-sale Technical Resource Center to provide
troubleshooting and programming (24/7)
• Regional communications and system integration
support (CSE)
• Drives Regional Sales Managers (RSM)