CRESCENDO AUTO DRAW-OFF SYSTEM …andersonsmaplesyrup.com/files/smokylake_crescendo.pdf · Crescendo Auto Draw-Off System, an alarm will sound ... Current syrup temperature is in

C R E S C E N D O™ A U T O D R A W- O F F S Y S T E M I N S T R U C T I O N G U I D E ™

TABLE OF CONTENTS

Warnings 4–6

GeneralSetup 12–18

SafetySetting 24–26

Components 8 –10

Draw-OffSetting 20–22

FrequentlyAskedQuestions 32–36

AccessoryOutlet 28–30

Warranty 38

TAbleOFCOnTenTS|2

MAkE AwESOME MApLE Syrup.

QuiCkEr. SAFEr. SMArTEr.Saveallthattimeyouusedtospendwithrepetitive,tedioushydrometerreadingsandinsteaddevotethatattentiontoboilingefficiently.YourCrescendoAutoDraw-OffSystemwillconstantlymonitoranddisplaythetemperatureofthesyrupinthefinishingcompartment,givingyouvitalinformationataglance.Whenitcomestimetodrawoffsyrup,youwillwonderhowitcouldbeanysimpler.

Overcookingapanfullofsyrup—orworse,scorchingandwarpingapan—isacostlymistake.WiththeCrescendoAutoDraw-OffSystem,analarmwillsoundifthesyruptemperatureexceedsyoursafetysetting.Also,theCrescendoAccessoryOutletcanbeusedtoactivateyourownwarningand/ordefensesystemsincaseofanemergency.Thisversatilefeaturetakessafetytonewheights.

SmokylakeMapleProductshasbuiltareputationforitselfthroughunparalleledquality,beautifulcraftsmanshipandintelligentdesign.Weconfidentlystandbehindeveryoneofourautodraw-offunitswithatwo-yearlimitedwarrantyandpersonalcustomersupport.Youhavemadeasmartinvestment.

ThisIsWhatItboilsDownTo...

1 ! 1 ! 1 !

1|SMOKYlAKeMAPlePRODUCTS,llC

™

3|RIDGeOFMAPleSOnlAKeWInnebAGO,WISCOnSIn

wArNiNGS

electricalhazard.Keepmoistureawayfromtheelectricaloutlets.

neverimmerseelectricalcomponentsinwater.Toclean,unplugandwipewithaclean,damprag.

neverputfingersorotherforeignobjectsintotheopeningoftheAutomatedDraw-OffValveorintoanyoutlets.

extremeheatcandamagetheCommandCenterand/ortheAutomatedDraw-OffValve’scontrolhead.PositionboththeCommandCenterandAutomatedDraw-OffValve’scontrolheadasfarfromtheheataspossible.

Inyourfirstdrawoffoftheday,itisrecommendedtoverifythedensityofthesyrupwithahydrometerorrefractometer.

Makesurethatsapisfullycoveringthefloorofyourpansatalltimes.lackofliquidduringaboilwilldamageyourpans.

Wearprotectivegloves,apron,goggles,etc.,topreventburnswhileworkingnearhotmaplesap/syrupandhotequipment.

OpeningortamperingwithinternalmechanismsoftheCommandCenterormakingotheralterationstothisequipmentwillvoidwarranty.

TheCrescendoAutoDraw-OffSystemmaycausefeelingsofinvincibility.However,neverleaveyourevaporatorunattended.Youarestillincommand.TheCrescendoisyourassistant.

SmokylakeMapleProducts,llCcannotbeheldresponsibleformalfunctions,damages,injuriesorlossofrevenueoccurringasaresultofimproperusageoftheequipmentorgenerallackofsupervisionoftheevaporator.Fordetailsofwarrantyandcoverage,visitusatSmokylakeMaple.comorseepage38ofthismanual.

wArNiNGS

1 !

1 !

1 !

1 !

1 !

1 !

1 !

1 !

1 !

1 !

WARnInGS|65|SMOKYlAKeMAPlePRODUCTS,llC

COMpONENTS

7 |SUGARbUSHInPHelPS,WISCOnSIn

OPTIONAL FITTING KIT

OPTIONAL STAND

COMpONENTS

ValveControlHead

Command Center Durable,customizableandeasytouse.

Syrup Probe Thesepremium,food-grade,stainlesssteelprobesachieveconsistent,accuratereadingsevenwhenonlythebottom1/4"ofthestemissubmergedinsyrup.eachSyrupProbehasbeencalibratedandpairedforoptimalperformance.TheSyrupProbe’sconnectionwiresarewellmarked,andthecordoffersanample20'ofreach.

Probe Fitting AllowsyoutoeasilyadjustSyrupProbepositiontoguaranteeaperfectfitonvirtuallyanyevaporatorpan.

Automated Draw-Off Valve (Model SL3P) eachballvalveis100%stainlesssteel,nOTnickelplated.Fullportopeningallowsmaximumsyrupflowwhennecessary.Unliketraditionalsolenoidvalves,theSl3Pvalveoffersasoftopeningandclosingactionwhichsubduessyrupsurgingandmixing.

1

2

3

4

Formoredetails,seepage16ofthismanualorcontactusatSmokylakeMaple.com.

ThisstandoffersanalternativetomountingyourCommandCenteronthewall.ContactusatSmokylakeMaple.comformoreinformation.

COMPOnenTS|109|MeRnAbROWnATSTOnebRIARFARMInOnTARIO,CAnADA

GENErAL SETup

11|THeCUPOlAATWHATAVIeWFARMInPHelPS,WISCOnSIn

Mount the Command Center near your evaporator’s finishing pan.

aWithinyourlineofsight

a�WithinreachfortheSyrupProbeandtheAutomatedDraw-OffValve

Keepawayfrommoisture

Keepawayfromexcessiveheat

Connect Syrup Probe to the Command Center.

• loosenthethreecenterscrewsontheProbeConnectionbracketontheCommandCenter.

• SlideeachwirefromtheSyrupProbeunderneathitscorrespondingscrew.(Thetworedwiresareinterchangeable.)

• Retightenthescrews.

GENErAL SETup

Included: 1

2

Other:

13|SMOKYlAKeMAPlePRODUCTS,llC GeneRAlSeTUP|14

Connect the Syrup Probe to your evaporator.• Removetheflathexnutfromtheendofthe

ProbeFittingtoexposetherubberwasher.(Inmostcasesyouwillnotneedtheflathexnut.)

• OntheoppositesideoftheProbeFitting,thereisaroundedhexnut.loosenitbutdonOTremoveit.

• ScrewthemaleendoftheProbeFittingintoyourevaporatorpan’sthermometerportorautodraw-offport.(TheSyrupProbeshouldalwaysbelocatedwherethesyrupisdrawnoffoftheevaporator.)

• InsertthestainlesssteelwandoftheSyrupProbethroughtheroundedheadoftheProbeFittinguntiltheSyrupProbe’stipiswithin1/4"of—butnOTtouching—thebottomofyourpan.Tightentheroundedhexnuttoholdthewandinplace.

Mount the Automated Draw-Off Valve to your evaporator pan’s draw-off port. (Mountingconfigurationsmayvarybasedondifferentevaporatorsorpersonalpreferences.)

Regardless of your configuration, please note the following points:

• WerecommendTeflonplumber’stapeonallconnectionthreadstoensureawatertightsealandtopreventthreadbinding.

• NeverpullorputpressureontheValveControlHead.Instead,gripthestainlesssteelpartoftheAutomatedDraw-OffValvewithawrenchtotighten.

• YourmountingconfigurationshouldincludeaMasterOpen/CloseValveandManualbypassasillustratedinthesampleconfigurationtotheright.

• UsingtheMasterOpen/CloseValveasathrottle,strivetodrawoffsyrupinaslow,controlledstream.Makeyourdrawsaslongandcontinuousaspossible.Thiswillhelpboostsyrupqualityandefficiencyofoperation.

3 4

Remove

loosentoinsertortoadjustthewand

A) Master Open/Close Valve

aConnectstoyourevaporator’sdraw-offport

aThrottlesbackthedraw-offspeedtohelpsubduesyrupsurgingandmixing

aextendstheAutomatedDraw-OffValveawayfromevaporatortoprotectitfromexcessiveheat

aHaltssyrupdrawoffiftheAutomatedDraw-OffValveisdisruptedintheopenposition

B) Manual Bypass

a�AllowsyoutodrawoffsyrupwhentheCrescendoisnoton

a�Takedensitysampleswhileboiling

B

AutomatedDraw-OffValve(includedwiththeCrescendo)

ValveControlHead

A

leaveapproximately1/4"betweentheSyrupProbetipandthebottomofyourpan.TheSyrupProbetipshouldNOTbetouchingthebottomofthepan.

SAMPLE CONFIGURATION

TolearnmoreaboutthisOptionalFittingKit,visitusatSmokylakeMaple.com.

15|SMOKYlAKeMAPlePRODUCTS,llC GeneRAlSeTUP|16

Connect the Automated Draw-Off Valve to the Command Center.

• UnscrewthecapontheroundoutletontheCommandCenter.

• lineupthethreepinsinsidetheplugwiththethreeholesinsidetheoutletandinsertuntilsnug.

• SecuretheplugtotheCommandCenterbypullingupontheplug’soutersheathandscrewingitontotheoutlet.

Plug the Command Center into a power outlet and flip the power switch to the ON position. Thenwait10secondsasitbootsupandrunsthroughitscalibrationscreens.

Flip the valve control switch on the Command Center to AUTO for automatic operation. (Checkyoursystem’stemperaturesettingsbeforerelyingontheAUTOmode.)

Maintenance Tip: betweenboils,cleantheSyrupProbetipandtheAutomatedDraw-OffValvewithacleanragdampenedwithwarmwater.Forstubbornresidueontheprobetip,soakthetipinvinegartoloosen.

5

6

7

A) ConnectionforSyrupProbeB) ConnectionforAutomatedDraw-OffValve(ModelSl3P)C) CommandCenterconnectstopoweroutlet

D) AccessoryOutletthatactivateswithalarmE) AccessoryOutletthatactivatesduringdrawoffORcanalsobe

usedtoconnectourfirstgenerationautomateddraw-offvalve(Seepage33formoreinformation.)

A

B

C

D

E

AlarmAccessoryexample

(notincluded)

Draw-OffAccessoryexample

(notincluded)

17|SMOKYlAKeMAPlePRODUCTS,llC GeneRAlSeTUP|18

DrAw-OFFSETTiNG

19|MAPleSAPlInGADORneDWITHAFReSHblAnKeTOFSnOW

YourCrescendoAutoDraw-OffSystemcamefromthefactorywithadraw-offsettingof219ºF(displayedingreen).Inmostcasesthiswillbeagoodstartingpointforyourdraw-offtemperature.However,personalpreferencesaswellasenvironmentalfactorscanmaketheidealtemperaturefluctuate.

Theeasiestwaytodetermineyouridealtemperatureistouseahydrometerorrefractometertotestthedensityofyourfirstsyrupdrawnoffandthenmakeadjustmentsaccordingly.

Forexample,ifyoudrawsyrupoffat219ºFandthendeterminethatthesyrupismoredensethandesired,customizeyourdraw-offsettingtobelowerthan219ºF.

nOTe:Toreclaimperfectdensityofsyrupthathasbeenboiledalittletoolong,slowlymixsapordistilledwaterintoituntilitsdensitymeetsyoursatisfaction.

DrAw-OFF SETTiNG

GivetheSeTbuttonontheCommandCenteronequicktap.Thenusetheupanddownarrowbuttonstoadjustthetemperatureinincrementsofatenthofadegree.

Tomakelargeradjustmentstotemperature,usetheleftarrowbuttontomovetootherdigits.Youcanthenadjustthosedigitswiththeupanddownarrowbuttons.

GivetheSeTbuttonaquicktaptoreturntothemainscreen.

1

2

3

To customize draw-off temperature: nOTe:PerformtheGeneralSetupbeforecustomizingyourdraw-offsetting.Seepages12–18.Current syrup temperature is in red*

Draw-off temperature is in green

Quicktaptostartcustomizingthedraw-offtemperature.

Anotherquicktaptoreturntothehomescreen.

Movetootherdigits.Theselecteddigitwillbeflashing.

Increaseordecreasetheselectedflashingdigit.

COMMAND CENTER HOME SCREEN ADJUSTING THE DRAW-OFF TEMPERATURE

*TheSyrupProbemustbeproperlyinstalledforanaccuratesyrupreading.Seepages14–15.

21|SMOKYlAKeMAPlePRODUCTS,llC DRAW-OFFSeTTInG|22

SAFETy SETTiNG

23|SnOWSHOeInGInTHeSUGARbUSH,IROnRIVeR,MICHIGAn

AllSmokylakeMapleProductsAutoDraw-OffSystemscomewithabuilt-inaudiblealarm.Thefactorypresetwillsoundthealarmifyoursyrup’stemperatureexceedsyourdraw-offsettingby3ºFormore.Youcan,however,easilycustomizethissafetysettingtosoundthealarmatadifferenttemperatureasdescribedbelow.

SAFETy SETTiNG

First,takenoteofyourdraw-offtemperaturesetting,displayedingreenonthehomescreenoftheCommandCenter(seeillustrationtotheleft).

Then,holdtheSeTbuttonfor4seconds.Thenumberthatwillappearisthedifferentialbetweenyourdraw-offtemperatureandyouralarmtemperature.Forexample,ifyourdraw-offtemperaturesettingis219ºFandyouralarmsettingis3,thatmeansthealarmwillsoundat222ºF(219º+3=222º).

Adjusttheflashingdigitasyoudesireusingtheupanddownarrowbuttons.Movetootherdigitsusingtheleftarrowbutton.nOTe:Settingthedifferentialto0willmakethealarmsoundwheneversyrupisbeingdrawnoff.

HoldtheSeTbuttonfor4secondstoreturntothehomescreenORafter30seconds,thecomputerwillautomaticallyreturntothehomescreenonitsown.

nOTe:YoucannOTgivetheSeTbuttonaquicktaptoreturntothehomescreen.Instead,aquicktapinthismodewouldtakeyoutothelCYdisplayscreen.DonOTmakechangestothelCYvalue.It shouldalways be zero.

1

2

3To customize the alarm safety setting: nOTe:PerformtheGeneralSetupbeforecustomizingyoursafetysetting.Seepages12–18.

Pressandholdfor4secondstodisplaythealarmdifferential.

Pressandholdforanother4secondstoreturntothehomescreen.

Movetootherdigits.Theselecteddigitwillbeflashing.

Increaseordecreasetheselectedflashingdigit.

ADJUSTING THE SAFETY SETTING

If the audible alarm sounds while you are boiling, give your evaporator immediate attention.Seepages35–36formoreinformation.

Current syrup temperature is in red* Draw-off temperature is in green

COMMAND CENTER HOME SCREEN

*TheSyrupProbemustbeproperlyinstalledforanaccuratesyrupreading.Seepages14–15.

25|SMOKYlAKeMAPlePRODUCTS,llC SAFeTYSeTTInG|26

1 !

ACCESSOryOuTLET

|2827|YOUnGMAPleTReeAFTeRASnOWFAll

Asdiscussedinthepreviouschapter,anaudiblealarmwillsoundwhenevertemperaturesinyourfrontpanreachorexceedyoursafetysetting.Inadditiontotheaudiblealarm,yourCrescendoAccessoryOutletcanactivateanauxiliarydeviceaswell.Anauxiliarydevicecanperformamultitudeofhelpfulfunctionsanditsuseislimitedonlybyyourimagination.(Seepage30fortwogreatideas.)

Ideas for usage*:

ACCESSOry OuTLET

Automatically activate a visual alarm — such as a bright light — whenever the alarm sounds.

Thissolutionisperfectinscenarioswhereanaudiblealarmcannotbeheardeasily.

• Overcomeenvironmentscontainingotherloudnoises.

• Assistoperatorswhoarehearingimpaired.

• Alerthelperswhoareoutsidetheboilingroom(assumingyoumountthelightinaplacewhereitcanbeseen).

Automatically add more sap whenever the alarm sounds.

Ifyoursyrupgetsmuchtoodenseorifthereisnotenoughliquidcoveringthefloorofyourpan,thiscouldresultinseriousdamagetoyourpan.Ineitherscenario,itwouldbeimperativetoaddmoresaptothepansrightawaytohelppreventwarpingorscorching.

• Usingplumber’stape,attachapower-activatedvalvetothedraw-offportonafeedtank(soldseparately).

• Plugthepower-activatedvalveintotheAccessoryOutletontheCommandCenter.

• Fillthefeedtankwithrawsaporwater.PositionthetanksothatiftheCommandCenter’ssafetysettingisactivated,thesapwillbereleasedintotheevaporatorpan.

Adjustyoursafetysettingtodeterminewhenyourauxiliarydevicewillactivate(seepages25–26).

PlugyourdesiredauxiliarydeviceintotheAlARM/ACCeSSORYoutletontherightsideoftheCommandCenter(seeillustrationtotheright).

FliptheAlARMswitchonthefrontoftheCommandCentertotheOnposition.

1

2

3

To use the Accessory Outlet:

*Theauxiliarydevicessuggestedonthispagearesoldseparately.

7º

29|SMOKYlAKeMAPlePRODUCTS,llC ACCeSSORYOUTleT|30

If the auxiliary device activates while you are boiling, give your evaporator immediate attention.Seepage36formoreinformation.

1 !

ACCESSORY OUTLET ACTIVATES WITH ALARM

Powercordfromtheauxiliarydevice.

FrEQuENTLyASkEDQuESTiONS

31|AnDReWDOlSenAnDHISSOnMAKInGSYRUPInMADISOn,OHIO

GENERAL QUESTIONS...

Why does the Crescendo Auto Draw-Off System monitor syrup temperature?

boilingtemperatureisanindicatorofyoursyrup’sdensity.Syrupfinishesat7ºFabovetheboilingpointofwater,about67%sugardensity.notethattheboilingpointofwatercanfluctuatebasedonenvironmentalfactors.

How do I purchase extra fittings or spare parts?

Ifthereisafaultinanycomponentthatisunderwarranty,seepage38ofthismanual.Ifyouareseekingadditionalfittingsorspareparts,contactusatSmokylakeMaple.com.

What is the VALVE outlet for on the right side of the Command Center?

Thisoutletisbeingphasedoutandmayormaynotbeincludedonyourunit.ItspurposewastoaccommodateanoldergenerationoftheSmokylakeMapleProductsAutomatedDraw-OffValve.

SinceyoudonotneedthisoutletwiththenewSl3PAutomatedDraw-OffValve,youmaychoosetoinsteademployittoactivateanauxiliarydevicewhilesyrupisdrawingoff.

FrEQuENTLy ASkED QuESTiONS

DRAW-OFF QUESTIONS...

Why is my syrup temperature rising during draw off?

Itisverycommonforthetemperaturetoriseabout2ºFabovethesetpointonthefirstdrawoffofthedayduetosomemixingthatmayhaveoccurredsinceyourlastboilingday.Thetemperaturemayriseslightlyduringsubsequentdrawoffstoo,butnotasmuch.Ifthesyruptemperatureconsistentlyrisestoohighforyourpreferences,lowerthesystem’sdraw-offtemperaturesettingsothatitstartsdrawingoffsyrupsooner.

When does the Automated Draw-Off Valve close?

Thevalvewillautomaticallyclosewhenthesyruptemperatureis0.2ºFbelowyourdraw-offsetting.Thisisthefactorypresetandisinplacetopreventshortcycling.

?

?

? ?

?

33|SMOKYlAKeMAPlePRODUCTS,llC bRYAnexleYATSTOnebRIARFARM,OnTARIO,CAnADA|34

ALARM QUESTIONS...

How do I know if the syrup is too hot?

Yoursyrup’scurrenttemperatureisdisplayedinredontheCommandCenter.Theboilingtemperatureofmaplesyrupgetshigherasitbecomesmoredense.Maplesyrupisdoneboilingwhenitreaches7ºFabovetheboilingpointofwater.(notethattheboilingpointofwaterwillfluctuatebasedonenvironmentalfactors.)

Anaudiblealarmwillsoundwhenyoursyruptemperaturereachesorexceedsyoursafetysetting.Thefactorypresetforthissafetysettingis3ºFaboveyourdraw-offtemperature.

How do I turn off the alarm?

YoucansilencethealarmbyflippingtheCommandCenter’salarmswitchtotheOFFposition.Ifyoudonotdothis,thealarmwillturnitselfoffwhenthesyruptemperaturedropsbackbelowyoursafetysetting.

SilencingtheaudiblealarmwillnOTdeactivateyouraccessorydevice.

What should I do when the alarm sounds and/or my auxiliary device activates?

Immediatelydecreasetheheatinthefirebox—turnoffairblowers,reducedraftand/orturnoffthegas/oilburners—andthenanalyzethesituation.

Identify the temperature of the syrup in the finishing compartment of your pan and take a density sample if necessary. (AssumingallofyourCrescendocomponentsareinstalledandrunningproperly,thesyrup’scurrenttemperaturewillbedisplayedinredontheCommandCenter’shomescreen.)

If your syrup IS excessively hot:

• Inspect/openthedraw-offvalve.

• Check/increaseyourfloatbox’ssapdepth.

• Makesureallvalvesconnectingthefrontandbackpanareopenandclear(ifapplicable).

• Makesurethereisstillsapinyourheadtankfeedingthepans.

Itisimpossibletoanticipateandaddresseverypossiblescenariointhisguide.Alwaysmonitorsap

availability,sap/syrupdepthsandsyrup/stacktemperaturesinordertoprotectyoursyrupandyourequipment.

If your syrup is NOT excessively hot but the alarm is sounding,youmayneedtoadjustyouralarm’ssafetysettingasexplainedonpages25and26.Also,checktheconnectionsbetweentheSyrupProbeandtheCommandCentertomakesuretheyaresecure.

nOTe:SmokylakeMapleProducts,llCofferssightglassesandotherinstrumentswhichmonitorsapdepthsandothercrucialaspectsofyourevaporator.SeeSmokylakeMaple.comfordetails.

? ?

?

35|JeFFMAYeRl’SAWARD-WInnInGSYRUP,SHAWAnO,WIS. FReQUenTlYASKeDQUeSTIOnS|36

Fortwoyearsfromtheoriginaldateofpurchase,yourCrescendoAutoDraw-OffSystemiscoveredbyalimitedwarrantyagainstmanufacturingdefects.SmokylakeMapleProducts,llCwillrepairorreplacecomponentswhichprovetobedefectiveinmaterialsorworkmanship.Forfulldetails,pleasecontactSmokylakeMapleProducts,llCatSmokyLakeMaple.com.

Important Information:

Pleasefillinthefollowinginformation.Also,keepareceipt/deliveryslipasproofofthepurchasedate.

Purchase Date:__________________________________

Purchased From:________________________________

Model Number:__________________________________(locatedonthebackoftheCommandCenter.)

Serial Number: __________________________________(locatedonthebackoftheCommandCenter.)

To Request Service:

ContactusatSmokyLakeMaple.comor(920) 202-4500.Youwillneedtheinformation/documentationlistedinthe“ImportantInformation”columntotheleft.RepairsorreplacementsunderwarrantywillbeprovidedbySmokylakeMapleProducts,llCofWisconsin,USA.

wArrANTy

©2014SmokylakeMapleProducts,llCProductfeaturesorspecificationsasdescribedorillustratedaresubjecttochangewithoutnotice. SmokyLakeMaple.com

Followus:

37|lITTleSMOKYlAKe,IROnRIVeR,MICHIGAn WARRAnTY|38

BACk COVEr TO GO HErE

SmokyLakeMaple.com

website SmokyLakeMaple.com / join us on / headquarters Northeast Wisconsin

ThisIsWhatItboilsDownTo...SmokyLakeMaple.com