Cottage style Glasshouse

THE HARTLEY NEW COTTAGE 6

ERECTION AND GLAZING INSTRUCTIONS

FROM HARTLEY BOTANIC LIMITED.

RIDGE COVERVENTILATOR ASSEMBLY

PLAIN END

SINGLE PANECROSS MEMBER

GUTTER ASSEMBLY

SPAN ASSEMBLY

LOUVRE

SIDE BASERAIL ASSEMBLY

ALUMINIUM KICK PLATE

DOOR ENDASSEMBLY

RIDGE CAP

Fig 1. COMPLETED GLASSHOUSE.

It is essential that these instructions are read carefully all the way through beforestarting erection. It is also suggested that each part is identified and how andwhen it is used to complete the structure.

The plinth on which the greenhouse is to be placed must be level and flat. Anuneven foundation will lead to frustrating delays and subsequent disappointment.

page 1

TOOLS

1 - 8mm Drill (H.S.S or suitable for Aluminium)1 - 8mm Masonry Drill1 - Power Drill1 - Medium Screwdriver - Slotted1 - Medium Screwdriver - (Posi-Drive/Philips Head)1 - Ring Spanner1 - Open End Spanner

10mm AF Spanner for M6 Screws8mm AF Spanner for M5 Screws, for use withAutovents1 - Tape Measure1 - Small HammerStep Ladders

SCREWS ETC...

TYPE ‘A’ Stainless steel hexagon head boltM6 x 12mm long complete with nut.

TYPE ‘B’ Stainless steel self tapping screws.(4.2mm dia x 13mm long) (8s x 1/2” long)

TYPE ‘C’ Stainless steel self tapping screws.(4.2mm dia x 9.5mm long) (8s x 3/8” long)

TYPE ‘D’ Stainless Steel self tapping screws.(4.2mm dia x 16mm long) (8s x 5/8” long)

TYPE ‘E’ Stainless steel screw.(5.5mm dia x 50mm long) (12s x 2” long)complete with scaler washer and plastic plug.

TYPE ‘G’ Stainless steel cheese head screw.M5 x 12mm long complete with nut, for use withAutovents.

TYPE ‘J’ Stainless steel hexagon head boltM6 x 16mm long complete with nut.

TYPE ‘K’ Stainless steel hexagon head boltM6 x 25mm long complete with nut.

TYPE ‘L’ Stainless steel hexagon head boltM6 x 20mm long complete with nut.

page 2

page 3

1. The two side baserail assemblies, the plain end assembly and the door endassembly should be placed on the ground to ensure that the greenhouse isorientated with the door at the correct end. (Fig 2).

2. Lay them together to form a perfect rectangle. This can be checked bymeasuring the diagonals, they must be of identical dimensions. (Fig 2).

3. Take the base rail sections, place them centrally overlapping the brickwork equallyat each end. The correct distance apart for the base rails, is 1924mm. Remove thecill plate once the positioning has been established (Fig 3). Select a pointapproximately in the centre between each base rail bracket, marking out this spotfor drilling. The holes are not pre-drilled thus allowing the position to be drilledprecisely into a solid foundation point, and not into a joint in the brickwork. Drillas marked (for example a 4 pane house will have 4 fixings per side) using an 8mmdrill. Drill into the foundation with an 8mm masonary drill to a depth of 50mm totake the plug and screw provided (Fig 4.) Insert the plug washer and screwtightening only sufficiently to hold the rails into position at this stage. Once thestructure is complete, remember to tighten all fixing screws securely. If requiredand to ensure a perfect level, packings may be inserted beneath the rails beforefinal fixing.

DOOR ENDASSEMBLY

PLAIN ENDASSEMBLY

Fig 2.

SIDE BASERAIL

CILL PLATE, REMOVE AFTERPOSITIONING BASERAIL

Fig 3. Baserail drilling.Cill position.

Fig 4. Detail of new 6 house baserailand fixing

BASERAIL ASSEMBLYSEALER WASHER

PLUGCONCRETE ORSOLID BRICK BASE

4. Now the half span assemblies that create the separate pane lengths should beassembled. The prefabricated half spans are joined together at the apex with afish plate on each side (Fig 5). Place the four brackets with the short edge toeach fish plate (two on each side) and fasten with ‘L’ type bolts and nuts asshown.

5. The completed spans are now fixed between the pair of angle bracketspreviously factory fitted to the baserail assemblies. These are secured using ‘J’type bolts and nuts (Fig 6). The plain and door aend assemblies to be fixed at alater stage (Fig 14).

6. The four types of cross members are now fitted to the completed spans (Fig 7.)

‘L’ TYPENUTS

JOINING PLATE ANGLE BRACKET

‘L’ TYPE BOLTSFig 5. Half spans/plate screws

Fig 5. Baserail and span details

COMPLETE SPANSSPAN

BASERAIL ASSEMBLY

ANGLE BRACKETS

‘J’ TYPEBOLTS AND NUTS

page 4

Fig 7.

6a. The lowest single pane cross member at the top of the vertical span section areall of type ‘C’ (Fig 8). These members are bolted onto the brackets alreadyattached to the spans using ‘A’ type bolts and nuts.

6b. The second level of members at the top of the first facet are of two types.Where there is no vent then type ‘C’ are used as described above. Where a ventis located the cross member (type ‘D’) has a flat plate for the window openingmechanism. These are fixed in using ‘A’ type bolts and nuts (Fig 9).

6c. At the third level there are two types of members. Type ‘C’ are once again usedwhere there is no vent to be positioned and fixed as before. Where a vent is tobe positioned there is a cross member of identical form to the type ‘C’ crossmember with the exception that it has two short cuts, each 30mm from eitherend as type ‘B’ (Fig 10). This is fixed as before by placing on top of thebrackets and fastening together using ‘A’ type bolts and nuts.

6d. The final cross members are located close to the apex on either side of thegreenhouse. These are of type ‘A’ members. These are fixed as per the othermembers (Fig 11) using ‘A’ type bolts and nuts.

page 5

TYPE ‘C’ SINGLE PANECROSS MEMBER ‘A’ TYPE

BOLTS AND NUTS

TYPE ‘C’ SINGLE PANECROSS MEMBER

Fig 8.

Fig 9. Fig 10.

TYPE ‘D’ UNDERVENTCROSS MEMBER

TYPE ‘E’ OVERVENTCROSS MEMBER

Fig 11.

TYPE ‘A’ RIDGE CROSSMEMBER


‘A’ TYPEBOLTS AND NUTS

NOTE: The opening panes can only be located at intermediatepanes i.e.: not next to an end or partition.

For guidance, the chart gives standard vent numbers and placements

7. The plain and door end assemblies are now secured to the baserail assembly,(Fig 12) using the single bracket and ‘A’ type bolts and nuts.

A typical 5 pane layout would be :-

PLAIN ENDASSEMBLY

SINGLE BRACKET

Fig 12.

page 6

SIZE

3 PANE4 PANE5 PANE6 PANE7 PANE8 PANE

3.2.4.4.5.6.

1 ON EACH SIDE2 OR 3 ON BOTH SIDES.2 TO 4 ON BOTH SIDES.2 TO 5 ON BOTH SIDES.2 TO 6 ON BOTH SIDES.2 TO 7 ON BOTH SIDES.

No. OF VENTS POSITION

8. When fixed to the base rail, secure all the cross members to retain the end inposition using ‘A’ type nuts and bolts. The ends can now be fixed into place in thesame way as the base rails (Fig 4), locating two fixings in each end. The cill plateis now fitted to the plain end only, this is located between the side base rails,pushed up hard against the base rail before securing, using the 50mm plugs andscrews (Type ‘E’)

9. The ridge cover is now slid into position (Fig 14) locking under the retaininglip of the type ‘A’ ridge cross member.On longer structures the ridge will be in two sections. Using sealant(not supplied) stick the joining piece over the joint.

10. The first items to be glazed are th opening vent sections. The glass for theselights are 676mm x 697mm. Remove the member from the frame and slide thefully edged glass into the slot, then when in place, bolt the top member backinto position on the frame.

page 7

JOINING PIECEIF REQUIRED



RIDGE COVER

RIDGE COVER

POSITIONING OF RIDGE COVER

SLIDE GLASS IN

SLIDE GLASS INAND BOLT ENDPIECE ON

Fig 14.

Fig 13.

Fig 15.

CILL

WASHER

SCREW

SECTION VIEW

11. Now glaze the faceted section of the house starting nearest the ridge and fromone end (shall we say the door end). Each of the faceted panes are 730mm x160mm. Each P.V.C. edged pane (with the 730mm edge horizontal) is pushedup into the glazing slot in the type ‘A’ ridge cross member (Fig 16) at the angleshown, and then lowered into the slot of the cross member beneath (be it type‘B’ or ‘C’).

12. The cappings (173mm) are then fitted to the first two panes and so on as youwork along the house. The capping securing the glass to the ends is called halfcapping (Fig 17) whilst the capping to the spans is full capping. The capping issecured onto the body by ‘B’ type stainless steel self tapping screws.

Capping details and sections.Both sides are completed in the same manner.

page 8

GLASS

P.V.C. EDGING PUSH PANE UP AS SHOWN(DOTTED SECTION), AND ALLOWTO SLIDE DOWN INTO BOTTOM SLOT.

Fig 16.Glass positioning.

8s x 1/2” LONG OR4.2Ø x 13mm LONG HALF CAPPING

GLASS

GLASS

END SPAN

FULL CAPPING

Fig 17.

FULL CAPPING

HALF CAPPING

GLASS

GLASS

ST./STL. SCREW

BODY SPAN

13. The lower facet is now glazed in the same way, with the glass size 711 x 730,but this time using the 727mm long capping, Obviously with the exception ofthe space for the vent panes.

14. The next lower facet is now to be glazed and capped as previously described,once again with the glass size 711 x 730 and capping length 727mm.

15. Finally the last of the body panels to be glazed is the vertical face. This hasglass panes 730mm x 1067mm. The capping, both full and half is 1064mm long.The P.V.C. edged panes are inserted as before, they are then secured with thecapping and the ‘B’ type stainless steel screws.

16. Having glazed the body, we now come to the end assemblies. Firstly identify theglass, ready edged with P.V.C. as previously described.

The glass sections are located as before into the top glazing slot and then seatedin the lower glazing groove.

17. The capping of the plain end assembly uses two types of capping (Fig 20). Theperimeter has half capping (8 pieces) whilst the center has two pieces of fullcapping 1940mm long. These are secured as before.

page 9

Plain end glass chart.

Fig 18.

Fig 19.

TOP

page 10

18. The door end assembly glazed as shown in Fig 21. The two ‘A’ type Boltsshould fit the runner (Fig 22).

The capping used to fit the glass in position is:a. Half capping around the perimeter 8 pieces.b. Full capping (1862mm long) to the left of the door aperture and a

short piece (83mm long), located above the door aperture to theright hand side.

c. A single piece of draught seal capping (1862mm long) located to theright hand side of the door aperture.

All this capping is fixed with ‘B’ type stainless steel self tapping screws.

134mm LONGHALF CAPPING

Fig 20.










Fig 21.

1940mm LONGFULL CAPPING

83mm LONGFULL CAPPING

1862mm LONGD/SEAL CAPPING

page 11

19. To glaze and cap the doors, we suggest that you lay them flat on the floor orbench to be sure that they are square. Insert the glass as before. (The top panesare 365mm x 720mm, and the bottom panes are 365 x 678mm). The left handvertical half capping has a handle fitted, whilst the right hand is plain, and viceversa for the other door. Fix with ‘B’ type stainless steel self tapping screws.

20. To fit the door, place the upper door runner into position on top of the front lip ofthe door attachment, lining up the two holes, and placing the two bolts into positionabove the door aperture, but not tightening.

Locate the lower channel in the base of the door over the front edge of the railat the base of the door end assembly. The door is then raised to the vertical,allowing the door baserail to click under the rebate cut into the draught sealcapping. Now lift the door to allow the runner wheels to clip over the upperrunner rail.

The reason for not securing the rail into position will now be evident since somejuggling of the door and rail will be required to locate everything correctly.Now try the door. If running smoothly, and correctly located both at the baseand the top, you may now bolt the door top runner assembly into place.

DOORASSEMBLY

GLASS

PLACE DOORRUNNER ON TOPOF THE DOORADAPTOR

DOOR END ASSEMBLY

DOOR TOP RUNNER

ALUMINIUM PANEL

‘A’ TYPE

‘A’ TYPE

Fig 22.

Fig 23.

DOOR BOTTOM

DOOR SLIDEBRICK FOUNDATION

GLASS HOUSEDOOR ENDASSEMBLY

END SPANASSEMBLY

IT MAY BE NECESSARYTO LEVER UP THISSECTION TO ALLOWTHE DOOR RUNNERWHEELS TO BE LOCATED

DOOR TOPRUNNER

DOOR

Fig 24.

page 12

21. The complete vent can now be fitted into the greenhouse frame by hooking thevent top edge lip into the vent top cross member (type ‘B’) already fitted to thehouse. The vent is offered into the top cross member with the vent in its widestpossible open position. (Fig 25).

When finally being fixed into place the vent frame will use two pieces of greyP.V.C. strip, one down either side, to facilitate capping which is part of the finalglazing process. When the position of the vent strip is ascertained, you may findeasier to tap it into its final position with a hammer, if it is stiff. (Fig 26). In thisposition the full capping now secures not only the glass on one side but also theP.V.C. strip on the other side.

Note:- The casement stay is fitted to the lower section of the vent with a single‘A’ type bolt and nut at the completion of the erection.

22. With the ridge cover now an equal distance from either end, position the ridge end cap and mark through the holes. Drill the ridge cover with a Ø3.5 bit and secure with two ‘B’ type screws..

VENT

Fig 25.

TYPE ‘B’CROSS MEMBER

Vent being positioned.

RIDGE COVER

RIDGE CAP

GLASS HOUSE ENDASSEMBLY

Fig 27.

page 13

GUTTER AND DOWNPIPE

23. On structures longer than 7 panes in length, the gutter will be in two parts, with a weldedslip joint. Slide the the two halves together and drill a Ø7mm hole through the centre.Slide the two halves apart and apply a liberal amount of sealant (not supplied) to theslip joint. Slide the two halves back together and secure with a type ‘A’ screw and nut.Centralize the gutters so that the same amount protrudes at each end. See Fig.28.

Remove the capping screws from just below the eaves at the top of the span verticals.

Place the long gutter section in position as shown in Fig 29.

Each of the flat clips to be placed underneath the gutter, holding it firmly with‘D’ type screws, using the holes in the span vertical capping.Take the plastic spigot ‘U’ and collar ‘V’ and un-couple by screwing anti-clockwise.Position the spigot in the top of the gutter outlet hole and slide the collar over thetop of the downpipe. Push the downpipe up onto the spigot and slide the collarupwards as far as it will go. Screw the collar clockwise until the downpipe is secured. Slide the downpipe bracket until it aligns with a capping hole. Using a self tappingscrew ‘D’ fix the bracket into position through the capping. See Fig 30.The glasshouse main structure is now completed.

FLAT CLIP

CIRCULAR CLIP

Fig 29.Fig 30.

GUTTER

GUTTER

DOWNPIPE

DOWNPIPE

TYPE ‘C’ CROSSMEMBER

‘D’ TYPESELF TAPPINGSCREWS

FLAT CLIP

‘D’ TYPESELF TAPPINGSCREWS

CIRCULAR CLIP

SPANVERTICALCAPPING

U

V

Fig 28.

STAGING

The staging is installed as followed.Two end brackets are bolted into the holes provided in the ends (Fig 31),whilst intermediate brackets are fitted to each of the half spoons with ‘C’ typeself tapping screws. The height and positioning is shown in Fig 32.

The corner sections of the staging framework may be supplied in straightlengths with two notches some distance from either end, gently bend these byhand to form a 90˚ angle (Fig 33).

Make up the complete box sections with the intermediate straight sections, thecross members and the staging legs, bolting all these together with ‘A’ typebolts and nuts.

The entire structure can now be placed in position, the back edge sitting on thebrackets, the front standing on its legs.Place the corrugated trays in position with trays overlapping each other at theedges.

NOTE: To help retain moisture and to provide a flat surface, we suggest thatpea gravel be spread over the surface of the boards to a depth of at least 1”.

page 14

Fig 31.

Fig 32.

Fig 33.

END BRACKET ONE LEFT HANDONE RIGHT HAND BOLTED TO ENDS(HOLES PROVIDED)USING ‘A’ TYPE BOLTS

BRACKET SCREWEDTO ALL HALF SPANS4.2mm SCREWS (SELF TAPPING)9.5mm LONG (‘C’ TYPE)

END BRACKETS

769m

mfr

om p

linth

to

top

of b

rack

et

INTERMEDIATE SECTION

CORNER SECTION

STAGING LEGS

CORNERSECTION CORNER

SECTION

STAGING LEGS

INTERMEDIATE SECTION

CROSS MEMBER

CROSS MEMBER

790

from

plin

th t

o to

p of

bra

cket

page 15

Mk2 DOMESTIC STAGING Section 1. Attached staging for the sides of glass-to-ground structures Identify the left and right end brackets and place against inside of the gable frame using the dimension shown in Fig.1. Mark through the two holes, spot and drill using a 6.5mm bit. Note; be careful to drill only the inner face of the gable frame. Secure with M6x12 button head screws with the nut behind.

Tip: when drilling, use a small pilot drill first and get someone to hold a scrap sheet of metal or plastic behind to hole to prevent damage when the drill runs through. Take the mid brackets and using the fixing position shown in Fig.1, secure to the screw slots on the inside of the spans using 9.5mm long self tapping screws. Note: if the floor of the greenhouse is set lower than the plinth top, the dimensions to the top of the end and mid brackets must be increased by the difference.

Fig. 1

Mk2 DOMESTIC

DOMESTIC STAGING

Section 1. Attached staging for the sides of glass

hey tffy tintIde t an lef ft and right end brackets and place against inside ofshown in Fig.1. Mark through the two holes, spot andonly the inner face of the gable frame.

Attached staging for the sides of glass

t and right end brackets and place against inside of. Mark through the two holes, spot and

only the inner face of the gable frame. Secure with

Attached staging for the sides of glass-to-ground structures

the gable f d place against inside of f the gable f. Mark through the two holes, spot and drill using a 6.5mm bit.

Secure with 12M6x button head screws with the nut behind.

ground structures

rame using the dimension he gable f frame using the dimension drill using a 6.5mm bit. Note; be careful to drill

button head screws with the nut behind.

rame using the dimension Note; be careful to drill

button head screws with the nut behind.

Tip: when drilling,behind to hole to prevent damage when the drill runs through.

Take the mid brackets and using the f

Tip: when drilling, use a small pilot drill first and behind to hole to prevent damage when the drill runs through.

ixing ckets and using the f fixing position shown in

use a small pilot drill first and get someone to hold a scrap sheet of metal or plabehind to hole to prevent damage when the drill runs through.

ixing position shown in Fig 1

get someone to hold a scrap sheet of metal or pla

1 otl swrec sheo t tureces s

get someone to hold a scrap sheet of metal or plastic

s ofdeins ihe on t

Take the mid brackets and using the fnpa shet s ngi us 9.5mm

Note: if the floor of the grand mid brackets must be increased by the difference.

ixing ckets and using the f fixing position shown in 9.5mm recng sppia tff tleong s l

Note: if the floor of the greenhouse is set land mid brackets must be increased by the difference.

ixing position shown in Fig.1.swre

eenhouse is set lower than the plinth top,and mid brackets must be increased by the difference.

1, otl swrec sheo t tureces s

ower than the plinth top, the dimensions to the top of the end

s ofdeins ihe on t

the dimensions to the top of the end

page 16

Fig. 2

Take two front/rear end frames (one of each hand) and an end frame. Place the corners together and push a corner piece into the recess on the outside of the frame so that the holes align. Position M6 nuts into the recess behind the holes and secure with M6x12 button head screws. Repeat for the other end frame.

Take a front/rear mid frame and position end-to-end with the assembled end frame. Slide a butt strap into the recess on the outside of the frame so that the holes align and secure with M6x12 button head screws. On the other side use a mid leg (which is a T-section) to join the mid frame, again using M6x12 button head screws. Continue along until all the sections are joined and the mid legs are in place. See Fig.2. Note for staging with lath top tray; on structures with a length of six panes or more, the three holes in the front/rear mid frames must be central to the entire run. Use the chart below in order to achieve this. 6 PANE – END FRAME – 743mm MID FRAME – 1486mm MID FRAME – 743mm MID FRAME – END FRAME

7 PANE – END FRAME – 743mm MID FRAME – 2229mm MID FRAME – 743mm MID FRAME – END FRAME




Lift the staging assembly (with help from others if needed) onto the end and mid brackets which were fitted earlier. Using a spirit level and string, ensure that the staging is even and level by making adjustments to the ground under the legs if necessary. See Fig.3. For the fitting of the top tray, please refer to section 3.

Fig. 3

Take twoemafr s

hand) and an end .emafr

corners together and push a the recess on the outside ofthat the holes align

Take two ront/rear f front/rear end each (one of f each

and an end ehtecaPl

corners together and corner piece into

the recess on the rame so the f frame so e of f the f

that the holes align

that the holes alignPosition the recess behind the holes and secure with

12M6xscrews. Repeat other end f

that the holes align. Position M6 nuts into the recess behind the holes and secure with

12 button head screws. Repeat ehtrfo

rame nd f frame.

ront/rear Take a f front/rear mid fthe recess on the outside ofOn the other side use a mid leg (which is a Thead screws. Continue along until all the sections are joined and the mid legs are in place.

Note for staging with lath top trayfront/rear mid frames must be ce

rame and position e mid f frame and position endrame so th the f frame so that the holes align and secure with outside of f the f

On the other side use a mid leg (which is a Thead screws. Continue along until all the sections are joined and the mid legs are in place.

for staging with lath top tray; on structures with a length of six panes or more, the three holes in the front/rear mid frames must be central to the entire run. Use the chart below in order to achieve this.

rame and position end-to-end with the assembled end frame so that the holes align and secure with

On the other side use a mid leg (which is a T-section) to join the mid frame, again using head screws. Continue along until all the sections are joined and the mid legs are in place.

; on structures with a length of six panes or more, the three holes in the ntral to the entire run. Use the chart below in order to achieve this.

rame. mbled end f frame. Slide a butt strap into rame so that the holes align and secure with 12 M6x button head screws.

section) to join the mid frame, again using M6xhead screws. Continue along until all the sections are joined and the mid legs are in place.


Slide a butt strap into button head screws.

12 M6x button See Fig.2.


ENAP6 – AR FDN E

7 ENA P – AR FDN E

8 ENA P – N E RAMFD

9 ENA P – AR FDN E

10 ENA P – R FDN E

t the staging as Lifft the staging assembly (with rom others ihelp f from others if

EMA – EMAR FDI Mmm34 7

EMA – EMAR FDI Mmm34 7

ERAM – 684 1 MARFDIMmm

EMA – 684 1 MARFDIMmm

EMAR – 922 2 ARFDIMmm

t the staging assembly (with needed) onto if f needed) onto

E – EMAR FDI Mmm684 1 –

E – EMAR FDI Mmm922 2 –

EM – 1 EMARFDIMm486m

EM – EMAR FDI Mmm922 2

EM – EMAR FDI Mmm684 1

– EMAR FDI Mmm34 7 – N E

– EMAR FDI Mmm34 7 – N E

E – 684 1 EMARFDIMmm –



EMAR FDN

EMAR FDN

EMAR FDN E

EMAR FDN E

– EMAR FDN E

help fthe end and mid brackets which were fitted earlier. Using a spirit level and string, ensure that the staging is even and level by making adjustments to the ground under the legs ifnecessary. See Fig.3.

For the fitting of the top tray,

needed) onto end and mid brackets which

were fitted earlier. Using a spirit level and string, ensure that the staging is even and level by making adjustments to the ground under the legs if

See Fig.3.

For the fitting of the top tray,

For the fitting of the top tray, er to please ref fer to section 3

For the fitting of the top tray, section 3.

Fig. 3

page 17

Fig. 4

Fig. 5

Section 2. Stand alone staging for gables and planthouse (walled) structures.

Take two front/rear end frames (one of each hand) and an end frame. Place the corners together and push a corner leg (angle section) into the recess on the outside of the frame so that the holes align. Position M6 nuts into the recess behind the holes and secure with M6x12 button head screws. Repeat for the other end frame.

Take a front/rear mid frame and position end-to-end with the assembled end frame. Slide a mid leg (T-section) into the recess on the outside of the frame so that the holes align and secure with M6x12 button head screws. Repeat on the other side and continue along until all the sections are joined and the mid legs are in place. See Fig.4. Position a shelf support against the holes in the corner legs, ensuring that the side with lath holes is lowermost. Secure with M6x12 button head screws. Repeat at the other end. Position the remaining shelf supports against the holes in the mid legs and, ensuring that the sides with the lath holes are uppermost, secure with M6x12 button head screws. See Fig.5.

Section 2. Stand alone staging for

Stand alone staging for gable

gables alled) structures and planthouse (w

alled) structures.

Take two fr end f frames (one of

each hand) and an end emafr

corners together push a corner leg (angle section) into

ront/rear two f front/rear rames (one of

each hand) and an end ehtecaPl.e

corners together and push a corner leg (angle section) into

(angle section) into the recess on the outside ofso that the holes align. Position nuts into the recess behind the holes and secure with button head screws.

(angle section) into the recess on the

rame the f frame de of f the fso that the holes align. Position M6 nuts into the recess behind the holes and secure with 12M6xbutton head screws.

ront/rear Take a f front/rear msection) into the recess on the outside of the frame so that the holes align and secure with head screws. Repeat on the other side and continue along until allare in place. See Fig.4

ront/rear m rame and position eid f frame and position endsection) into the recess on the outside of the frame so that the holes align and secure with head screws. Repeat on the other side and continue along until all

See Fig.4.

rame and position end-to-end with the assembled end fsection) into the recess on the outside of the frame so that the holes align and secure with head screws. Repeat on the other side and continue along until all

Repeat fr end f frame.

rame. Slide a mbled end f frame. Slide a mid leg (Tsection) into the recess on the outside of the frame so that the holes align and secure with M6x

the sections are joined and the mid legs

or the other at f for the other rame.

rame. Slide a mid leg (T-12 M6x button

the sections are joined and the mid legs

Position a shelf support against the holes in the corner legs, ensuring that the side with lath holes is lowermost. Secure with 12 M6x button head screws. Repeat

support against the holes in the corner legs, ensuring that the side with lath holes is lowermost. Secure

button head screws. Repeat

head screws. Repeat at the other end. Position the remaining shelfsupports against the holes in the mid legsand, ensuring that the sides with the lath holes are uppermost, secure with 12 M6x

head screws. Repeat

supports against the holes in the mid legs

, ensuring that the with the lath

uppermost, 12

button head screws. See Fig.5.

button head screws.

page 18

Fig. 6

Fig. 7

Take a shelving lath and slide M6x12 hexagon head screws into the screw slot – one for each shelf support. Slide the screws along so that they align with the holes in the support angles. Lower the lath onto the support angles and locate the screws through the shelving support holes. Secure from underneath with an M6 nut and continue along until all the laths are in place. See Fig.6 and Fig.7.

Note: for staging lengths of up to 5 panes, the shelving lath will be supplied in a single length, but for structures of six panes or more, the shelf lath will be supplied in two or more lengths. For structures of six panes length or more, establish where the laths join using the chart below. At each of these positions fit a second shelf support on the opposite side of the mid leg. If placed in the correct order, the shelf laths will join at the midpoint between the two back to back supports.

For the fitting of the top tray, please refer to section 3.

ang lvilhe s akeaThead screws into the scre

deilnd sh ata 12 M6x hexagon head screws into the screw slot one f

hexagon or each

head screws into the screshelf support. Slide the screws athey align with the Lower the lath onto the support angles anlocate the screws through

ro holes. Secure f from underneath with anut and continue along until all the laths are in place. See Fig.6

head screws into the screw slot – or e one f for each shelf support. Slide the screws along so that they align with the holes in the support angles.

the lath onto the support angles and locate the screws through the shelving support

rom underneath with an M6d continue along until all the laths are in

and Fig.7.

or each ong so that

holes in the support angles. d

the shelving support M6

d continue along until all the laths are in

Note: for staging lengths of up to 5 panes, the shelving lath will be supplied in a single length, but for structures of six panes or more, the shelf lath will be supplied in tw



Fig. 7

Note: for staging lengths of up to 5 panes, the shelving lath will be supplied in a single length, but for structures of six panes or more, the shelf lath will be supplied in two or more lengths.

Note: for staging lengths of up to 5 panes, the shelving lath will be supplied in a single length, but for

fit a second shelf

structures of six panes or more, the shelf lath will be supplied in tw

For structures of six panes length or more, establish where the laths join using the chart below. At each of it these positions f

latthe shelf f laths will join at the midpoint between the two back to back supports.


For structures of six panes length or more, establish where the laths join using the chart below. At each of support o t a second shelf f support on the opposite side of

hs will join at the midpoint between the two back to back supports.


For structures of six panes length or more, establish where the laths join using the chart below. At each of th on the opposite side of f the mid leg.


structures of six panes or more, the shelf lath will be supplied in two or more lengths.

For structures of six panes length or more, establish where the laths join using the chart below. At each of the mid leg. placed in the correct order, If f placed in the correct order,


For structures of six panes length or more, establish where the laths join using the chart below. At each of placed in the correct order,

For the fitting of the top tray, please refer to

For the fitting of the top tray, please refer to

For the fitting of the top tray, please refer to section 3.

Section 3. Top tray. Lath Type The front/rear mid frame of the top tray should have three holes at the central position of the staging. To enable the alignment of the last lath with the slot near the end of the front/rear end frame, the middle lath must be positioned over either the centre hole or the off-centre holes, dependent upon the staging length. See the chart below: POSITION OF MID LATH LENGTH PLANTHOUSE (WALLED) STRUCTURE GLASS-TO-GROUND STRUCTURE 3 PANE OFF-CENTRE HOLE CENTRE HOLE 4 PANE CETNRE HOLE OFF-CENTRE HOLE 5 PANE CETNRE HOLE OFF-CENTRE HOLE 6 PANE OFF-CENTRE HOLE CENTRE HOLE 7 PANE CETNRE HOLE OFF-CENTRE HOLE 8 PANE CENTRE HOLE OFF-CENTRE HOLE 9 PANE OFF-CENTRE HOLE CENTRE HOLE 10 PANE OFF-CENTRE HOLE CENTRE HOLE

Take a middle/end lath (these have a screw slot underneath as opposed the intermediate laths which do not). Slide an M6x12 hexagon head screw a little way in each end and drop the lath into the frame with the screws locating into the central holes. Secure the lath from underneath with M6 nuts. See Fig.8. Take two plastic spacing blocks and push them onto the inside of the front/rear frame until they click into place (ensure they are pushed tightly against the lath). Drop in an intermediate lath (with no screw slot) and push tightly against the spacing blocks. Continue along either side of the centre lath until the last position is reached. Take two middle/end laths and slide an M6x12 hexagon head screw a little way in each end. Drop into the staging frame, locating the screws in the end position slots. Slide the laths tightly against the spacing blocks and secure from underneath with M6 nuts. See Fig.9.

Fig. 9

Fig.8

3Section . Top tray.

. Top tray.

Lath Type

ALDIMF ONOITSIPO

chart below:the See must be positioned over enable the alignment of

ront/rear mid The f front/rear mid f

HT

chart below: the centre hole theriemust be positioned over

the last lath with t ment of f the last lath with the slot near the end of the top tray sh rame of f the top tray should have three holes at the central position of d f frame of

centre holes-ff-offfthe or the centre hole th the slot near the end of f the f

the top tray should have three holes at the central position of

upon the staging lengthdependent, centre holesrame, th ront/rear end f frame, the he f front/rear end f

the staging. To the top tray should have three holes at the central position of

. upon the staging lengthmiddle lath rame, the

the staging. To

THGLEN

Take a middle/end lath (these have a screw slot underneath as

ENAP10 ENAP9 ENAP8

NEAP7 ENAP6 ENAP5 ENAP4 ENAP3

)DELLAW(SEUOHTNAPL


EHOLRETNCE-FOFEHOLRENTCE-FOF

EHOLRENTCEEHOLNRETCE

EHOLRENTCE-FOFEHOLNRETCEEHOLNRETCE

EHOLRENTCE-FOF

ERUTCURST GL


CECEOFOFCEOFOFCE

URERUCTTSGROUND -TO-SASGL

EHOLRENTCEEHOLRENTCE

EHOLRENTCE-FOFEHOLRENTCE-FOF

EHOLRENTCEEHOLRENTCE-FOFEHOLRENTCE-FOF

EHOLRENTCE

URE

Take two plastic spacing blocks and p

.8See Fig.central holes. Secure the lath f

r the lath into the f frame with the screws locating into the hexagon head screw a little way in each end and drop 12M6x

opposed the intermediate laths whTake a middle/end lath (these have a screw slot underneath as

ush them onto the Take two plastic spacing blocks and p

rom undern cure the lath f from underneath with rame with the screws locating into the

hexagon head screw a little way in each end and drop ich do not). Slide an opposed the intermediate laths wh


ush them onto the

nuts. M6 rom underneath with rame with the screws locating into the

hexagon head screw a little way in each end and drop ich do not). Slide an


Drop into the staging frame, head screw a little way in each end. laths and slide an lath until the last position is reached. Take two middle/end the spacing blocks. Continue along either side ofintermediate lath (with no screw slot) and push tightly against

ront the f front/rear finside of f the fTake two plastic spacing blocks and p

Drop into the staging frame, head screw a little way in each end.

hexagon 12 M6xlath until the last position is reached. Take two middle/end the spacing blocks. Continue along either side ofintermediate lath (with no screw slot) and push tightly against

rame until they cli t/rear f frame until they click into place ush them onto the Take two plastic spacing blocks and p

lath until the last position is reached. Take two middle/end

he centre t r side of f tintermediate lath (with no screw slot) and push tightly against

rame until they click into place ush them onto the

See Fig.nuts. M6 rom u and secure f from underneath with

tightly against the position slots. Slide the laths locating the screws in the end

.9See Fig.rom underneath with

spacing blocks tightly against the position slots. Slide the laths locating the screws in the end

Fig. 9

page 19

page 20

Flat or Corrugated Sheet type For flat and corrugated sheet options cross members will be necessary for additional support. For flat sheet trays the sheets must adjoin on the centre of the cross member. Position sheets in the trays and align the cross members under the joints. Mark through the brackets at either end. Remove the sheets and cross members and drill through the front/rear frames using a 7mm bit. Re-position the cross members and secure with M6x16 button head screws. For corrugated sheets, position the cross members at approximately equal distances apart. See Fig. 10. Note: lengths up to 4 pane have 1 cross member, lengths up to 7 pane have 2 cross members and lengths up to 10 panes have 5 cross members. Drop the flat sheet or corrugated sheets into position. The corrugated sheets are supplied over-length and should be overlapped until the required size is obtained. See Fig. 11 and Fig. 12.

Fig. 10

Fig. 11

Fig. 12

Flat or Corrugated

d Sheet type

For flat and corrugated sheet optionstrays the sheets must adjcross members under the jmembers and drill through the fsecure with 16M6xapproximately equal distances apart.

Note: lengths up to to 10 panes have 5 cross members.

t and corrugated sheet options cross memberoin trays the sheets must adj on the centre o

ointscross members under the j . Mark through the brackets at either end. Remove the ront/rear f frames using a 7mm bit. Re l through the f front/rear f

16 button head screws. For corrugated sheets, position the cross members at approximately equal distances apart. See Fig. 10

Note: lengths up to 4 pane have 1 cross member, lengths up to 7 pane have 2 cross members and lengthto 10 panes have 5 cross members.

cross members will be necessary fon the centre o .rebmemss orcehtf Position

ark through the brackets at either end. Remove the rames using a 7mm bit. Re frames using a 7mm bit. Re

For corrugated sheets, position the cross members at See Fig. 10.

4 pane have 1 cross member, lengths up to 7 pane have 2 cross members and length

or additional support. sary f for additional support. Position sheets in the trays and align the

ark through the brackets at either end. Remove the sheets and rames using a 7mm bit. Re-position the cross me

For corrugated sheets, position the cross members at

4 pane have 1 cross member, lengths up to 7 pane have 2 cross members and length

or additional support. For flat sheet sheets in the trays and align the

sheets and cross mbers and

For corrugated sheets, position the cross members at

4 pane have 1 cross member, lengths up to 7 pane have 2 cross members and lengths up

to 10 panes have 5 cross members.

to 10 panes have 5 cross members.

Drop the flat sheet or corrugated sheets into position. The corrugated sheets are supplied overshould be overlapped until the required size is obtained.

Drop the flat sheet or corrugated sheets into position. The corrugated sheets are supplied overshould be overlapped until the required size is obtained.

Drop the flat sheet or corrugated sheets into position. The corrugated sheets are supplied overshould be overlapped until the required size is obtained. See Fig. 11

Drop the flat sheet or corrugated sheets into position. The corrugated sheets are supplied overSee Fig. 11 and Fig. 12.

Drop the flat sheet or corrugated sheets into position. The corrugated sheets are supplied over-length and

Fig. 11

page 21

Section 4. Potting Shoe For staging with a lath type top tray, place the shoe in the desired location on top of the laths and mark through the four holes in the base. Remove the shoe and drill the four positions with a Ø3.5mm bit. Replace the shoe and secure with No.8x9.5 self tapping countersunk screws. For staging with a flat sheet top tray, place the shoe on top of the flat sheet. Securing with the self tapping screws is optional. For staging with a corrugated sheet type top tray, place the shoe at the desired end of the staging and lap the corrugations as close to the shoe as possible. Section 4. Partitions Stand-alone planthouse (walled structure) staging remains unaffected, but attached staging on a glass-to-ground structure needs to be shorter at the front glazed side of the partition. This is achieved by use of a shorter 593mm front/rear end frame. Ensure that these are used at the partition end of the staging. Because the short section has no radial/span to which it can be attached, an extra leg is supplied for use at the rear corner. Section 5. Abutting Structures Glass-to-ground attached staging remains unaffected, but planthouse (walled structure) staging is increased in length to fill the gap created by the lack of a wall at the abutting end. This is achieved by use of a longer 743mm front/rear end frame. Ensure that these are used at the abutting end. In order that the lengths of the shelving laths remain consistent, the end tray at the abutting uses corner pieces and mid legs set in from the end (as outlined in section 1). Section 6. Gable Staging Staging across the gable is always of the free-standing type, with a lower parcel shelf. The staging will fit on one of three ways; across a full gable, next to one side of staging to create an L shape, and between two sides of staging. The assembly method is the same as that shown in section 2, with the only difference being that the front/rear frame is in one piece.

SHELVING ERECTION ISSUES

When erecting the shelving, support brackets should be screwed to the spansat the dimensions shown in the sketch, using ‘C’ type self tapping screws. Hookthe support into the pair of brackets consistently on either the left ot the righthand side of the brackets. There are two types of shelving laths, one with aplain end and one with a slot at both ends.

Starting from the plain end of the house and utilizing the shelving laths withone plain end, place four sections with the unslotted end on the * horizontalsupport bracket on the plain end * and the slotted end onto the shelving sling.The lath with the slot at both ends are utilized between the intermediatesling supports placed as in Fig 34. The process is continued until the entire shelfis completed.

LOUVRE

There are two types of louvre frames, one of these can replace any bottom paneof glass, the other can be placed in the centre of the plain end, by simplyreplacing glass pane ‘D’. Whether the louvre is being fitted into the body orend, the whole unit should be assembled prior to installation. A splitter section(Fig 35) should be placed on top of the louvre and pressed down firmly.

Position the small piece of glass, (K) or (M) in the groove above the louvre tomake up the complete pane. Offer the unit into the cross brace, then lower itinto the groove in the baserail.

page 22

Fig 34.

SUPPORT BRACKET GLASSHOUSEEND SPAN

HORIZONTALSUPPORT BRACKET

THIS END TO RESTON THE HORIZONTALANGLE SUPPORT

SHELVING LATHS

SHELVING LATHS

SHELVING SUPPORTSLING

THIS END TO SLOT INTONEXT SUPPORT

‘C’ TYPESELF TAPPING SCREWS

BRACKET

285mm

91m

m

Fig 35.SPLITTER SECTION

END SPLITTER 736mm LONGSIDE SPLITTER 714mm LONG

GLASS PANEOVER LOUVREBODY 435 X 730END 435 X 752

LOUVRE

BLINDS

Instructions for fixing sprung roller blinds:

It is important to note that the blinds have a flat spindle at one end which shouldalways be offered up to the ridge with the flat spindle on the left (end blinds are25mm shorter than the middle ones).Brackets to hold blinds and rollers to be positioned and fixed into the span slot withself tapping screws at the dimension shown using ‘C’ type screws.

Ends Only:Fix the flat bracket to the gable end member by drilling two holes using a bracket as atemplate. Fasten with self tapping screws.

Brackets to be in line along glasshouse.

Fix the cord wheel assembly centrally using ‘A’ type screws, to inside edge of the type‘C’ cross member - alternatively, if staging is present, fix the lower edge of the stagingallowing cord to pass underneath as shown, to be held at the front by the cleat.

page 23

FOUR BRACKETS

FLAT BRACKETROUND HOLE A

FLAT BRACKETSLOTTED B

BENT BRACKETROUND HOLE C

CORD CLEAT

BENT BRACKETSLOTTED D

SPAN SLOTEND SPAN

MIDDLE SPAN

SELF TAPPINGSCREW

END BLIND680mm

INNER BLIND705mm LONG

CORD CLEAT

WHEEL ASSEMBLY

VIEW LOOKING TOWARDS RIDGE (OUTSIDE TO IN)

50mm

57m

m

265m

m

50m

m

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page 27

AUTOVENT

Fitting an autovent:

1. Remove existing casement stay from vent2. Fix Bayliss autovent to bracket with the screw supplied. (‘A’ and ‘G’ type).3. Using the existing hole in the cross member, fix the bracket with a nut and bolt.4. Using the holes in the Bayliss as a template, drill two holes with a No. 7 drill.5. Fix with screws and nuts as shown.6. Refer to Bayliss instructions for setting.

(if used with shelving autovents can be connected in reverse).

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Autovent ArmsThumb Screw

Appendix

AUTOVENT

Changes made to Autovent adverse weather conditions ie.: strong winds or storms

1) Remove thumb screw from the Autovent

2) Place string around the Autovent arms and tie shut

This will enable the Autovent to stay in the closed position until the weather conditions changewhere the Autovent can be restored to its normal working position

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Hartley Botanic provides the highest quality greenhouses and glasshouses. Hartley greenhouses and glasshouses are endorsement by the Royal Botanic

Gardens Kew.

For more information or contact details please visit our website http://www.hartley-botanic.co.uk/

http://www.hartley-botanic.co.uk/

http://www.hartley-botanic.co.uk/

Cottage style Glasshouse

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