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  • Meridian International School of Business Marginal Costing & Differential Costing2013

    SYLLABUS

    Unit II

    Marginal Costing

    Marginal Costing versus Absorption Costing,

    Cost-Volume-Profit Analysis and P/V Ratio Analysis and their implications,

    Concept and uses of Contribution & Breakeven Point and their analysis for various types of decision-making

    like single product pricing, multi product pricing, replacement, sales etc.

    Differential Costing and Incremental Costing

    Concept,

    Uses and applications,

    Methods of calculation of these costs and their role in management decision making like sales, replacement,

    buying etc.

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    CONTENT

    1.1 MARGINAL COSTING AND COST PROFIT VOLUME ANALYSIS

    1.2 DIFFERENTIAL COSTING

    1.3 ADVANTAGES OF MARGINAL COSTING

    1.4 LIMITATIONS OF MARGINAL COSTING

    1.5 COST VOLUME PROFIT ANALYSIS

    1.6 MARGINAL COST EQUATION

    1.7 CONTRIBUTION

    1.8 PROFIT VOLUME RATIO (P/V Ratio)

    1.9 BREAK-EVEN POINT

    1.10 ASSUMPTIONS UNDERLYING CVP ANALYSIS/BREAK-EVEN CHARTS

    1.11 ADVANTAGES OF BREAK-EVEN CHARTS

    1.12 LIMITATIONS OF BREAK-EVEN CHARTS

    1.13 PROFIT GRAPH

    1.14 MARGIN OF SAFETY

    1.15 ANGLE OF INCIDENCE

    1.16 DIFFERENTIAL COSTS AND INCREMENTAL COSTS

    1.17 AREAS OF DECISION MAKING

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    1.1Marginal Costing and Cost Volume Profit Analysis

    Marginal Cost: The term Marginal Cost refers to the amount at any given volume of output by which the

    aggregate costs are charged if the volume of output is changed by one unit. Accordingly, it means that the

    added or additional cost of an extra unit of output.

    Marginal cost may also be defined as the "cost of producing one additional unit of product." Thus, the concept

    marginal cost indicates wherever there is a change in the volume of output, certainly there will be some change

    in the total cost. It is concerned with the changes in variable costs. Fixed cost is treated as a period cost and is

    transferred to Profit and Loss Account.

    Marginal Costing: Marginal Costing may be defined as "the ascertainment by differentiating between fixed

    cost and variable cost, of marginal cost and of the effect on profit of changes in volume or type of output."

    With marginal costing procedure costs are separated into fixed and variable cost.

    According to J. Batty, Marginal costing is "a technique of cost accounting pays special attention to the

    behaviour of costs with changes in the volume of output." This definition lays emphasis on the ascertainment

    of marginal costs and also the effect of changes in volume or type of output on the company's profit.

    FEATURES OF MARGINAL COSTING

    (1) All elements of costs are classified into fixed and variable costs.

    (2) Marginal costing is a technique of cost control and decision making.

    (3) Variable costs are charged as the cost of production.

    (4) Valuation of stock of work in progress and finished goods is done on the basis of variable costs.

    (5) Profit is calculated by deducting the fixed cost from the contribution, i.e., excess of selling price over

    marginal cost of sales.

    (6) Profitability of various levels of activity is detennined by cost volume profit analysis.

    Absorption Costing

    Absorption costing is also termed as Full Costing or Total Costing or Conventional Costing. It is a technique of

    cost ascertainment. Under this method both fixed and variable costs are charged to product or process or

    operation. Accordingly, the cost of the product is determined after considering both fixed and variable costs.

    Absorption Costing Vs Marginal Costing: The following are the important differences between

    Absorption Costing and Marginal Costing:

    (1) Under Absorption Costing all fixed and variable costs are recovered from production while under Marginal

    Costing only variable costs are charged to production.

    (2) Under Absorption Costing valuation of stock of work in progress and finished goods is done on the basis of

    total costs of both fixed cost and variable cost. While in Marginal Costing valuation of stock of work in

    progress and finished goods at total variable cost only.

    (3) Absorption Costing focuses its attention on long-term decision making while under Marginal Costing

    guidance for short-term decision making.

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    (4) Absorption Costing lays emphasis on production, operation or process while Marginal Costing focuses on

    selling and pricing aspects.

    1.2Differential Costing

    Differential Costing is also termed as Relevant Costing or Incremental Analysis. Differential Costing is a

    technique useful for cost control and decision making.

    According to ICMA London differential costing "is a technique based on preparation of adhoc information

    in which only cost and income differences between two alternatives / courses of actions are taken into

    consideration."

    Marginal Costing and Differential Costing: The following are the differences between Marginal Costing and

    Differential Costing:

    (1) Differential Costing can be made in the case of both Absorption Costing as well as Marginal Costing

    (2) While Marginal Costing excludes the entire fixed cost, some of the fixed costs may be taken into account as

    being relevant for the purpose of Differential Cost Analysis.

    (3) Marginal Costing may be embodied in the accounting system whereas Differential Cost are worked

    separately as analysis statements.

    (4) In Marginal costing, margin of contribution and contribution ratios are the main yardstick for the

    performance evaluation and for decision making. In Differential Cost Analysis. differential costs are compared

    with the incremental or decremental revenues as the case may be.

    1.3Advantages of Marginal Costing (or)

    Important Decision Making Areas of Marginal Costing

    The following are the important decision making areas where marginal costing technique is used :

    (I) Pricing decisions in special circumstances :

    (a) Pricing in periods of recession;

    (b) Use of differential selling prices

    (2) Acceptance of offer and submission of tenders.

    (3) Make or buy decisions.

    (4) Shutdown or continue decisions or alternative use of production facilities.

    (5) Retain or replace a machine.

    (6) Decisions as to whether to sell in the export market or in the home market.

    (7) Change Vs status quo.

    (8) Whether to expand or contract.

    (9) Product mix decisions like for example :

    (a) Selection of optimal product mix;

    (b) Product substitution;

    (c) Product discontinuance.

    (10) Break-Even Analysis.

    1.4Limitations of Marginal Costing

    (1) It may be very difficult to segregation of all costs into fixed and variable costs.

    (2) Marginal Costing technique cannot be suitable for all type of industries. For example, it is difficult to apply

    in ship-building, contract industries etc.

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    (3) The elimination of fixed overheads leads to difficulty in determination of selling price.

    (4) It assumes that the fixed costs are controllable, but in the long run all costs are variable.

    (5) Marginal Costing does not provide any standard for the evaluation of performance which is provided by

    standard costing and budgetary control.

    (6) With the development of advanced technology fixed expenses are proportionally increased. Therefore, the

    exclusion of fixed cost is less effective.

    (7) Under marginal costing elimination of fixed costs results in the under valuation of stock of work in

    progress and finished goods. It will reflect in true profit.

    (8) Marginal Costing focuses its attention on sales aspect. Accordingly, contribution and profits are determined

    on the basis of sales volume. It does nnt con:::ider other functional aspects.

    (9) Under Marginal Costing semi variable and semi fixed costs cannot be segregated accurately.

    1.5COST VOLUME PROFIT ANALYSIS

    Cost Volume Profit Analysis (C V P) is a systematic method of examining the relationship between changes in

    the volume of output and changes in total sales revenue, expenses (costs) and net profit. In other words. it is

    the analysis of the relationship existing amongst costs, sales revenues, output and the resultant profit.

    To know the cost, volume and profit relationship, a study of the following is essential :

    (1) Marginal Cost Formula

    (2) Break-Even Analysis

    (3) Profit Volume Ratio (or) PN Ratio

    (4) Profit Graph

    (5) Key Factors and

    (6) Sales Mix

    Objectives of Cost Volume Profit Analysis

    The following are the important objectives of cost volume profit analysis:

    (1) Cost volume is a powerful tool for decision making.

    (2) It makes use of the principles of Marginal Costing.

    (3) It enables the management to establish what will happen to the financial results if a specified level of

    activity or volume fluctuates.

    (4) It helps in the determination of break-even point and the level of output required to earn a desired profit.

    (5) The PN ratio serves as a measure of efficiency of each product, factory, sales area etc. and thus helps the

    management to choose a most profitable line of business.

    (6) It helps us to forecast the level of sales required to maintain a given amount of profit at different levels of

    prices.

    1.6Marginal Cost Equation

    The Following are the main important equations of Marginal Cost :

    Sales = Variable Cost + Fixed Expenses Profit I Loss

    (or)

    Sales - Variable Cost = Fixed Cost Profit or Loss

    (or)

    Sales - Variable Cost = Contribution

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    Contribution = Fixed Cost + Profit

    The above equation brings the fact that in order to earn profit the contribution must be more than fixed

    expenses. To avoid any loss, the contribution must be equal to fixed cost.

    1.7Contribution

    The term Contribution refers to the difference between Sales and Marginal Cost of Sales. It also termed as

    "Gross Margin." Contribution enables to meet fixed costs and profit. Thus, contribution will first covered fixed

    cost and then the balance amount is added to Net profit. Contribution can be represented as:

    Contribution = Sales - Marginal Cost

    Contribution = Sales - Variable Cost

    Contribution = Fixed Expenses + Profit

    Contribution - Fixed Expenses = Profit

    Sales - Variable Cost = Fixed Cost + Profit

    OR

    C=S-V.C

    C=F.C+P

    S-V.C=F.C+P

    C-F.C=P

    Example

    Variable Cost = Rs 50,000

    Fixed Cost = Rs 20,000

    Selling Price = Rs 80,000

    Contribution = Selling Price Variable Cost = Rs 80,000 Rs 50,000 = Rs 30,000

    Profit = Contribution Fixed Cost = Rs 30,000 Rs 20,000 = Rs 10,000

    Hence, contribution exceeds fixed cost and, therefore, the profit is of the magnitude ofRs 10,000. Suppose the

    fixed cost is Rs. 40,000 then the position shall be

    Contribution Fixed cost = Profit = Rs 30,000 Rs 40,000 = () Rs 10,000

    The amount of Rs 10,000 represents the extent of loss since the fixed costs are more than the contribution. At

    the level of fixed cost of Rs 30,000, there shall be no profit and no loss. The concept of the break-even analysis

    emerges out of this theory.

    1.8Profit/Volume Ratio (P/V Ratio)

    This term is important for studying the profitability of operations of a business, Profit volume ratio establishes

    a relationship between the contribution and the sale value. The ratio can be shown in the form of a percentage

    also. The formula can be expressed thus:

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    P/V Ratio= Contribution = Sales Variable Cost Sales Sales

    or C/S = S V or Variable Costs 1-

    S Sales

    This ratio can also be called Contribution/Sales ratio. This ratio can also be known by comparing the change in contribution to change in sales or change in profit due to change in sales. Any increase in contribution would

    mean increase in profit only because fixed costs are assumed to be constant at all levels of production. Thus,

    P/V Ratio = Change in Contribution or Change in Profit

    Change in Sales Change in Sales

    This ratio would remain constant at different levels of production since variable costs as a proportion to sales

    remain constant at various levels.

    Example

    Sales Rs 2,00,000

    Variable Costs 1,20,000

    Fixed Costs 40,000

    Rs 2,00,000 - Rs 1, 20,000

    P/V Ratio = = 0.4 or 40%

    Rs 2,00,000

    The ratio is useful for the determination of the desired level of output or profit and for the calculation of

    variable costs for any volume of sales. The variable cost can be expressed as under:

    VC = S (1 P/V Ratio) In the above example if we know the P/V Ratio and sales beforehand, the variable cost can be computed as

    follows:

    Variable costs = 1 .04 =.06, i.e., 60% of sales = Rs 1,20,000 (60% of Rs 2,00,000)

    Alternatively, by the formula

    Since

    S - V

    P/V Ratio= ,

    S

    .. S V = S P/V ratio or V = S S P/V Ratio or = S (1 P/V Ratio)

    The following are the special features of P/V Ratio:

    (i) It helps the management in ascertaining the total amount of contribution for a given volume of sales.

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    (ii) It remains constant so long the selling price and the variable cost per unit remain constant or so long they

    fluctuate in the same proportion.

    (iii) It remains unaffected by any change in the level of activity. In other words, PV ratio for a product will

    remain the same whether the volume of activity is 1,000 units or 10,000 units.

    (iv) The ratio also remains unaffected by any variation in the fixed cost since the latter are not at all considered

    while calculating the PV ratio.

    In case of a multi-product organisation, PV ratio is of vital importance for the management to find out which

    product is more profitable. Management tries to increase the value of this ratio by reducing the variable costs

    or by increasing the selling price.

    1.9Break-even Point

    The point which breaks the total cost and the selling price evenly to show the level of output or sales at which

    there shall be neither profit nor loss, is regarded as break-even point.At this point, the income of the business

    exactly equals its expenditure. If production is enhanced beyond this level, profit shall accrue to the business,

    and if it is decreased from this level, loss shall be suffered by the business.

    It will be proper here to understand different concepts regarding marginal cost and break-even point before

    proceeding further. This has been explained below:

    Marginal Cost = Total Variable Cost

    or = Total Cost Fixed Cost or = Direct Material + Direct Labour + Direct Expenses (Variable)

    + Variable Overheads

    Contribution = Selling Price Variable Cost Profit = Contribution Fixed Cost

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    Fixed Cost = Contribution Profit Contribution = Fixed Cost + Profit

    Profit/Volume Ratio or

    Contribution per unit

    (P/V Ratio) =

    Selling price per unit

    Or Total Contribution

    Total Sales

    In case P/V ratio is to be expressed as a percentage of sales, the figure derived from the formulae as given

    above should be multiplied by 100.

    Fixed Cost

    Break-even Point (of output) =

    Contribution per unit

    Fixed Cost Selling Price per unit

    Break-even Point (of sales) =

    Contribution per unit

    Fixed Cost Total

    Or = x Sales

    Total Contribution

    Fixed Cost Fixed Cost

    Or = =

    Variable cost per unit P/V Ratio

    1-

    Selling price per unit

    At break-even point the desired profit is zero. In case the volume of output or sales is to be computed for a

    desired profit, the amount of desired profit should be added to Fixed cost in the formulae given above. For example:

    Fixed Cost + Desired Profit

    Units for a desired profit=

    Contribution per unit

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    Fixed Cost + Desired Profit

    Sales for a desired profit =

    P/V Ratio

    Example- A factory manufacturing sewing machines has the capacity to produce 500 machines per annum.

    The marginal (variable) cost of each machine is Rs 200 and each machine is sold for Rs 250. Fixed overheads

    are Rs 12,000 per annum. Calculate the break-even points for output and sales and show what profit will result

    if output is 90% of capacity?

    Solution:

    Contribution per machine is Rs 250 Rs. 200 = Rs. 50 Break-even Point for Output

    (Output which will give contribution equal to fixed costs Rs. 12,000). Total Fixed Cost

    BEP (for output)=

    Contribution per unit

    12,000

    = =240 machines

    50

    Break-even Point for Sales

    = Output Selling price per unit

    = 240 Rs 250 = Rs 60,000.

    Break-even point for sales can also be calculated with the help of any of the following formulae:

    Total Fixed Cost 12,000

    (i) BEP= =

    Variable Cost per unit 200

    1 1- Selling Price per unit 250

    12,000

    = = Rs 60,000

    1/5

    Total Fixed Cost Selling Price per unit

    (ii) BEP =

    Contribution per unit

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    12,000 x 250

    = = Rs 60,000

    50

    Total Fixed Cost

    (iii) BEP=

    P/V Ratio*

    12,000

    = = Rs 60,000

    20%

    Contribution 25,000

    *P/V Ratio = x100 = x 100 = 20%.

    Sales 1,25,000

    Profit at 90% of the capacity has been calculated as follow:

    Capacity 500 machines

    Output at 90% of capacity 450 machines

    Break-even point of output 240 machines

    Since fixed overheads will be recovered in full at the break-even point, the entire contribution beyond the

    break-even point will be the profit. The profit on 450 units, therefore, will be:

    = Rs 50 (450 240) = Rs 10,500

    1.10ASSUMPTIONS UNDERLYING CVP ANALYSIS/BREAK-EVEN CHARTS

    The following assumptions are common to both Break-even Charts and CVP Analysis:

    (i) Fixed costs remain constant at every level and they do not increase or decrease with change in output.

    (ii) Variable cost fluctuates per unit of output. In other words, it varies in the same proportion in which the

    volume of output or sales varies.

    (iii) All costs are capable of being bifurcated into fixed and variable elements.

    (iv) Selling price remains constant even when the volume of production or sales changes.

    (v) Cost and revenue depend only on volume and not on any other factor.

    (vi) Production and sales figures are either identical or changes in the inventory at the beginning and at the end

    of the accounting period are not significant.

    (vii) Either the sales mix is constant or only one product is manufactured.

    1.11Advantages of Break-even Charts

    Break even analysis enables a business organization to:

    1. Measure profit and losses at different levels of production and sales.

    2. To predict the effect of changes in price of sales.

    3. To analysis the relationship between fixed cost and variable cost.

    4. To predict the effect on profitablilty if changes in cost and efficiency.

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    .

    1.12Limitations of Break-even Charts

    Break-even analysis is a very useful risk assessment technique and a useful device for testing the sensitivities

    of business performance, the following limitations must be considered:

    All costs resolved into fixed or variable

    Variable costs fluctuate in direct proportion to volume.

    Fixed costs remain constant over the volume range.

    The selling price per unit is constant over the entire volume range.

    The company sells only one product, or mix of products tends to remain constant.

    Volumetric increase is the only factor affecting costs.

    The efficiency in the use of resources will remain constant over the period.

    1.13PROFIT GRAPH

    A graphical representation that indicates the potential profit or loss of an investment at a given time (usually at

    the expiration of the option) and at various stock prices, in order to inform business decisions on such

    investment. It is also known as a "risk graph" and it allows investors to devise countermeasures if and

    where high risk is involved.

    The point of graph where the Sales and Total Cost (Expense) lines intersect is the break even point. The graph that is used to compare how alternatives on pricing, variable costs, or fixed costs may affect net

    income(profit) as volume changes is called a P/V Chart or Profit-Volume Graph.

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    1.14MARGIN OF SAFETY

    Total sales minus the sales at break-even point is known as the margin of safety. Thus, the formula is: M.S. = T.S. B.E.S. Margin of Safety = Total Sales Break-even Sales. Margin of safety can also be computed according to the following formula:

    Net Profit

    Margin of Safety=

    P/V Ratio

    Margin of safety can also be expressed as a percentage of sales:

    Margin of Safety

    x100

    Total Sales

    Example

    Total Sales Rs 1,50,000

    Variable Costs 75,000

    Fixed Costs 50,000

    The margin of safety can be computed as follows:

    Fixed Cost

    Break-even Sales =

    P/V Ratio

    50,000

    = =Rs 1,00,000

    50%

    Net Profit = Contribution Fixed Cost = Rs 75,000 Rs 50,000 = Rs 25,000

    Margin of Safety = Rs 1,50,000 Rs.1,00,000 = Rs 50,000

    Net Profit

    =

    P/V Ratio

    25,000

    = = Rs 50,000

    50%

    If the margin of safety is large, it is a sign of soundness of the business since even with a substantial reduction

    in sales, profit shall be earned by the business. If the margin is small, reduction in sales, even to a small extent

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    may affect the profit position very adversely and larger reduction of sales value may evenresult in losses. Thus,

    margin of safety serves as an indicator to the strength of the business.

    In order to rectify the unsatisfactory margin of safety, the management can take the following steps:

    (i) Selling prices may be increased, but it should not affect the demand adversely otherwise the net sales

    revenue shall stand reduced.

    (ii) Fixed or the variable cost may be reduced.

    (iii) Production may be enhanced, but it should be at a lower cost.

    (iv) Unprofitable products may be substituted by profitable ones.

    1.15ANGLE OF INCIDENCE

    The angle of incidence is the angle between the sales line and the total cost line formed at the break-even-point

    where the sales line and the total cost line intersect each other. The angle of incidence indicates profit earning

    capacity of the business. A large angle of incidence indicates a high rate of profit and on the other hand, a

    small angle of incidence indicates a low rate of profit. Usually the angle of incidence and margin of safety are

    considered together to indicate the soundness of a business. A large angle of incidence with a high margin of

    safety indicates the most favourable position of a business.

    1.16DIFFERENTIAL COSTS AND INCREMENTAL COSTS

    Differential cost is the difference between the cost of two alternative decisions, or of a change in output levels.

    The concept is used to reach decisions about which alternatives to pursue, and which to drop. The concept can

    be particularly useful in step costing situations, where producing one additional unit of output may require a

    substantial additional cost

    Incremental cost measures the addition to unit cost which results from an addition to output.It is generally expressed as a cost per unit.

    Characteristics of Differential costing

    1. In order to ascertain the differential costs, only total cost is needed and not cost per unit.

    2. Existing level is taken to be the base for comparison with some future or forecasted level.

    3. Differential cost is the economists concept of marginal cost. 4. It may be referred to as incremental cost when the difference in cost is due to increase in the level of

    production and decremental costs when difference in cost is due to decrease in the level of production.

    5. It does not form part of the accounting records, but may be incorporated in budgets.

    6. It is not necessary to adopt marginal cost technique for differential cost analysis because it can be worked

    out on the method of absorption costing or standing costing.

    7. What is said of the differential cost above, applies to differential revenue also.

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    1.17AREAS OF DECISION MAKING

    Areas of decision-making:

    (i) Stock management and inventory control decisions

    (ii) Plant location decisions

    (iii) Machinery replacement / capital budgeting decisions

    (iv) Further processing decisions

    (v) Product decisions Dropping or adding a product line (vi) Marketing decisions

    (vii) Submitting tenders and quotations for new jobs based on relevant cost analysis

    (viii) Acceptance of incremental orders in different situations like spare capacity, full capacity etc.

    (ix) Make or buy decisions

    (x) Product pricing decisions

    (xi) Intra-Company transfer pricing decisions

    (xii) Purchasing vs. lease financing decisions

    The above areas involve the use of marginal costs, relevant cost and different cost approaches.

    I. Inventory Decisions

    Need

    risk of obsolescence. Hence the optimum inventory levels, which lies somewhere between the maximum and

    minimum levels, should be determined.

    (a) Sales department would like to have maximum stock of all varieties of finished goods so as to meet all its

    customer demand immediately.

    (b) Production department may wish to produce large batches of a new products so that production runs are

    long and costs are low.

    (c) Financial control department would prefer low stock in order to reduce the capital tied up in stock.

    So decisions regarding stock levels are usually concerned with seeking the best economic compromise between

    conflicting objectives.

    II. Plant Location Decisions:

    The following are the basic aspects of plant location decisions:

    (a) Selection of territory the state or territory in which the factory is to be located and (b) Selection of site the exact site where the factory is to be put up. Selection of territory. This aspect is influenced by:

    (a) Entrepreneurs choice; (b) Tax benefit available; and

    (c) Laws of the State, which may be suitable for setting up of the industrial units.

    Selection of site: The advantages associated with each probable site may be analysed into the following

    categories:

    Natural Advantages Derived Advantages

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    -in certain areas cheap and unskilled labour is available in plenty, in certain areas

    skilled labour will be available.

    actors of distribution such as transport facilities, freight rate concessions, etc.

    Analysis of alternatives: If a number of alternative sites are available, decisions can be taken by reference to

    the following aspects:

    1. Relative advantages of one site over others

    2. Capital expenditure of alternative site locations

    3. Break-even analysis of the project at various site locations

    4. Incremental rate of return

    5. Intangible factors

    III. Cost factors and non-cost-factors in an asset replacement decision Cost Factors:

    Comparison of operating costs of the existing plant with that of alternative plant.

    Figures of comparative profitability, return on capital employed and interest on capital.

    Assessment of opportunity costs to determine whether the funds proposed to be invested in purchase of the

    new asset in replacement could be more gainfully deployed elsewhere.

    Effect of disposal of the existing plant.

    Additional capital expenditure of an obligatory nature to be incurred, if any, on related or allied projects such

    as those for welfare.

    Effect on tax liability due to profit or loss on the sale of plant/machinery to be replaced.

    Non Cost Factors:

    1. Market standing of the product: If the product is likely to become obsolete or go out of fashion in the near

    future, it will not be worthwhile to go in for plant replacement.

    2. Nature of the market capability of absorbing the product manufactured by the new plant in its entirety at the anticipated price.

    3. Constraints on the resources required for the new plant.

    4. Possibility of any bottleneck or imbalances in subsequent operations or process, in the new plant and if so,

    whether these can be removed.

    5. Possibility of any substitute product coming up which make the replaced plant redundant.

    6. Likely effects of any change in the policy of the Government with regard to import of raw materials, export

    of products, levy of duties etc.

    Areas of Decision Making

    IV. Further Processing Decisions

    The following steps are involved in decision making on further processing of joint products:

    (a) Compute Additional Revenue = Sale Value after Further Processing Sales Value at split off (b) Compute Additional Costs = Further Processing costs + S & D OH if any

    (c) Compute Additional Profit = Additional Revenue Additional Costs (d) If Additional Profit is positive, process further, else sell at split off point.Joint costs i.e. costs upto split-off

    stage is irrelevant

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    V. Product Development Decisions

    1. Product development embraces new development, major modifications of existing products, manufacture of

    products which are similar to those of competitors, product line acquisition, etc.

    2. The six stages of innovation process, in the product development decisions are:

    (a) Idea generation: Ideas are continually being generated through technology, competitors, firms scientists and salesmen & customer feedback. They also emanate from conferences and discussions, at meetings.

    (b) Screening: Screening seeks to eliminate from further consideration those product ideas, which are not in

    conformity with the Companys (a) objectives; or (b) resources. The objective may be maximum profit, sales stability and sales growth or company image. If the product idea is compatible with these objectives, it will be

    examined in the light of availability of resources, viz. capital, know-how, production facilities to be used for

    the manufacture, etc. Product ideas that pass these tests will move on to the next stage.

    (c) Business analysis: This involves estimation of future sales, profits and rate of return for the proposed new

    product and also to determine whether these are in conformity with the objectives of the company. The various

    methods for carrying out business analysis are (a) Break-even analysis; (b) Discounted Cash Flow or NPV

    method (c) Marketing mix method (d) Bayesian Decision method; (e) Standard Deviation method; and (f)

    Critical Path method.(d) Developing the product in a concrete form: This involves the following four stages:

    Engineering - preparation of prototype that is designed free of trouble for economical manufacture and

    appealing to customer.Consumer preference testing to seek the distribution or strength of consumer preferences; Brand name to enable easy identification for the product; andPacking to ensure product protection, economy and also to serve as a sales promotional by using attractivepackaging designs.

    (e) Test Marketing: Here, the entire product and marketing programme is tried out for the first time in a small

    number of well-chosen and authentic sales environments. This primary motive of test marketing is to improve

    knowledge of potential sales. It can also choose an alternative marketing plan after ascertaining market

    position.(f) Commercialisation: After passing all the aforesaid stages of development, the project becomes ripe

    for commercial production. By this time, the company gains confidence in the products future.

    VI. Product Policy Decisions

    A product policy decision involves the following:

    a. Product modification decision

    b. Product elimination decision; and

    c. Product mix decision

    (a) Product modification strategies

    quality of product or to

    compete successfully with the other manufacturers who supply product of good quality.

    efficiency or versatility. It serves as an effective means of building a firms progressiveness and leadership.

    strategy aims at improving the aesthetic appeal of the product in contrast to its

    functional appeal. Changes in style of motor vehicles are examples of this strategy.

    (b) Product elimination decision:

    The cost of sustaining a weak product is as under: Un-recovered overheads; Loss of profit; Short production

    runs and expensive set up times, and More attention of advertising and sales force time.

    -meal basis: Where the loss becomes conspicuous and

    hence necessary to eliminate the product.

    inventories, or rising costs.

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    (C) Product Mix Decision:

    Product mix means a composite of product offered for sale by a firm. The firms final choice of a product strategy is based on its long run objective, viz. profits, sales, stability and sales growth. To achieve these

    objectives the firm chooses an optimal product mix, considering the following factors:

    The objective function, which is normally maximization of profits or minimization of cost;

    The constraints within which the objective function is to be achieved. These may be machine capacity, raw

    materials availability, labour time, sales potential, etc.

    VII. Product distribution decision:

    The objective of distribution is getting the right goods to the places at the right time for the optimal cost.

    The basic output of a distribution system is the level of customer service, which can be defined as the number

    of day of delivery. In other words it is the percentage of customers who should get their orders in so many

    number of days. This level of service depends upon an analysis of probable-customers, competitors and

    response to alternative levels of service available.

    The provision of a certain level of customer service involves warehousing, transportation costs etc. These are

    considered to be the inputs of a distribution system.

    The system can be considered efficient if it maintains a particular level of service at minimum cost. This means

    freight charges, warehousing cost, inventory carrying cost etc. should be minimum.

    Decision-making tools used for this purpose are (a) Linear programming (Transportation Model); and (b)

    Inventory models.

    VIII. Dropping or adding a product line:

    Since the objective of any business organization is to maximize its profits, the firm can consider the economies

    of dropping the unprofitable products, and adding a more remunerative product(s).

    In such cases, the firm may have two alternatives as under:

    (a) To drop the unprofitable product and to leave the capacity unutilised.

    (b) To drop the unprofitable product and to utilize the capacity for the manufacture of a more remunerative

    product.

    For this purpose, the contribution approach is adopted, taking the following factors into account:

    1. Contribution from unprofitable product (i.e. Sale Revenue Less Variable Costs)

    2. Specific fixed costs of the unprofitable product, which can now be avoided or reduced.

    3. Contribution from the other profitable product, which is proposed to be produced with the balance capacity.

    IX. Make or Buy Decisions:

    Make or buy decisions may be required to be taken in respect of component / raw material parts. In such cases,

    the marginal costing and opportunity costing approaches shall be adopted in decision making. The decisions

    will be based on the following computation:

    (a) Compute Cost of Manufacturing = Variable Costs

    + Specific Fixed Cost (if any)

    + Opportunity Cost (in case of full capacity operations)

    (b) Compute Cost of Buying = Direct Purchase Costs

    + Indirect Costs like buying commission

  • Meridian International School of Business Marginal Costing & Differential Costing2013

    + Opportunity Cost if any (e.g. Purchase of different quality raw material, leading to reduction in selling price

    of finished product).

    (c) Decisions will be as under:

    If cost of manufacturing < Cost of Buying, the firm should go for manufacturing

    If cost of manufacturing < Cost of Buying, then the firm is indifferent

    If cost of manufacturing < Cost of Buying, the firm should go for buying