Contractor EHS Performance Data June 2013. STOP THE MID YEAR SPIKE! Union Tank – Chemical Exposure to Eye Union Tank Infinity Construction – Fractured.

Contractor EHS Performance DataJune 2013

STOP THE MID YEAR SPIKE! • Union Tank – Chemical Exposure to Eye • Infinity Construction – Fractured Finger Tip • Total Safety – Muscle Tissue Damage

Freeport Site w/o Gulfstream .16Dow .05Site Contractors .25Site Contractors w/o Gulfstream .22

Number of OSHAsDow 1 Contractor 6Gulfstream 1

2013 YTD OSHA Rates

0.17

0.32

0.09

0.63

0.28

0.210.25

0.39

0.00

0.190.16

0.51

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

2007 2008 2009 2010 2011 2012 2013 YTD Jan Feb Mar Apr May

Contractor OSHA Recordable Rates

10.8

15.3

11.9

9.2

9.7 8.98.9 8.1

6.1

11.29.8

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

Contractor Incident Rates(Includes all Incidents except for Near Misses)

5452

38 38

3331

7

Precautionary Personal Other First Aid Spill MVA RMTC (blank)

Incident ClassificationsDoes not include Near Misses

29.3

29.3

30.4

32.5

38.2

38.4

57.4

82.4

191.4

515.5

0 100 200 300 400 500 600

Maxim

SGS Petroleum Services Corporation

HBS National Corporation

Total Safety

EAI

Securitas

Weigh Tech

United Rentals

Briggs Equipment

Evergreen Tank

Company Incident Rates(Includes all Incidents except for Near Misses)

33

17

16

14

13

12

12

11

11

10

10

10

0 5 10 15 20 25 30 35

JVI

TIC

Brand

Securitas

Miken

HBS National Corporation

Total Safety

Infinity Constr Svcs

Kelly

Hydrochem

ICS

UEI

Company Incident Numbers(Includes all Incidents except for Near Misses)

34

2321

16 16

12 12

97 6 5 5 4 3 3 3 3 2 2 2 2 1 1

0

5

10

15

20

25

30

35

40

YTD Incident Safety Factors

1.2

2.0

1.6

1.3

0.9 1.11.0

0.7

1.3

0.8

1.7

0.0

0.5

1.0

1.5

2.0

2.5Motor Vehicle Accident Rates

2.3

2.5

2.9

5.0

5.2

6.4

13.4

13.7

26.7

57.4

0 10 20 30 40 50 60 70

TIC

McGill

BTT

Hydrochem

Vernor

EAI

NDIC

Securitas

Dingee Plumbing

Weigh Tech

Company MVA Rates

5

5

3

2

2

2

1

1

1

1

1

0 1 2 3 4 5 6

Securitas

TIC

Kelly

Hydrochem

Infinity Constr Svcs

Miken

Brazos M&E

BTT

Dingee Plumbing

EAI

ICS

Company MVA Numbers

5.25.1

4.44.6

7.27.6

6.67.4

9.38.7

6.0

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Near Miss Rates

58

2018

16 1612

10 10 9 8 75 5 5

3 30

10

20

30

40

50

60

70Near Miss Safety Factors

9

11

12

12

13

13

13

14

15

16

18

22

21.8

25.8

26.1

26.4

27.5

29.3

37.9

38.2

48.2

58.7

Sprint Pipeline

Skyline

Union Tank

Knight Facilities Management

JVI

Miken

Specialty Tank Services

Wolfenson

Hydrochem

Cust-o-Fab

Veolia

Frontier Industrial

Norrell

Railserve

Sprint Safety

CH2M Hill

United Rentals

Maxim

Universal Plant Serv

EAI

Thermon

SGS Petroleum Services Corporation

Companies with 8+ Near Miss Rate

7%15%

20%24%

30%

8%

16%

24%

32%

40%

48%

56%

64%

72%

80%

88%

100%

% of Foremen that have submitted at least 1 Near Miss

Actual %

Required%

Observation Participation

7.31%

7.89%7.63%

6.48% 6.42%

5.03%

6.71%

8.09%7.57%

8.85%

7.04%

8.48%

7.51%

0.00%

1.00%

2.00%

3.00%

4.00%

5.00%

6.00%

7.00%

8.00%

9.00%

10.00%

Unsafe Rates from MEC ObservationsRolling 12 Months

66

75

85

94

119

129

144

175

505

562

Barricade Tags

Inspections

Safety Rule G, Machinery and Tools

M-64 Barricades and Guards Standard

Safety Rule A, Responsibility for Safety

Safe Work Permit

Housekeeping

JEP Policy (Documentation)

PPE Requirements

STAC

Unacceptable MEC Observation CategoriesRolling 12 months

3

3

3

4

8

10

11

11

14

22

23

Brevard

Marquis Construction Services

RTS-Reliable Turbine Services

Maxim

TIC

McGill

Infinity Constr Svcs

Brazos M&E

Brand

Fluor Enterprises

JVI

Unacceptable PPE Observations

27.25

26.60

25.95

18.67

17.99

17.54

17.31

16.81

15.27

15.08

14.72

13.33

12.94

12.66

12.59

11.29

8.93

7.05

6.96

4.92

4.31

3.31

0.00 5.00 10.00 15.00 20.00 25.00 30.00

Zachry

McGill

Brazos M&E

STS

JVI

TIC

Bowen Engineering

Hydrochem

Infinity Constr Svcs

UEI

Wolfenson

Vernor

Doyle & Wachtstetter

ICS

Driver Pipeline

Miken

Brand

Specialty Tank Services

Sprint Pipeline

Veolia

EAI

Standard Constructor

MEC Observations Severity Rates: Large CompaniesRolling 12 months

68.00

54.17

21.53

18.22

16.67

12.45

10.85

10.00

9.82

9.65

8.11

7.94

7.74

7.41

6.34

0.00 20.00 40.00 60.00 80.00 100.00

TEAM

RPM

Marquis Construction Services

Tri-Con

Pipelogic Services

Brevard

Enduro

Mustang Engineering

SPX

Norrell

Webb Murray

CMI

IGI

Skyline

Universal Plant Serv

MEC Observations Severity Rates: Medium Companies Rolling 12 months

90.91

68.42

38.27

36.73

32.97

26.23

25.39

23.08

20.19

17.70

16.67

14.08

13.51

13.33

0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.00

NDIC

Steam and Process

TNT Crane & Rigging

Dresser-Rand

Total Safety

Maxim

Mobley

Foster Fence Ltd

Baker Hughes

Clean Harbors Catalyst Technologies

J&L Painting, Inc.

Clean Harbors Environmental Services

PSI

Weatherford International

MEC Observations Severity Rates: Small CompaniesRolling 12 months

12.93

12.05

11.52

10.95

10.48

10.19

9.68

6.76

6.27

3.70

3.13

3.09

2.38

0.00

0.00

0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00

Piling

Koch Specialty

Dacon

Pioneer Well Services

Safway

Cust-o-Fab

Sonic Surveys

Thermal Polymer Sys

Tracer Construction

Chem Fabrication

Thermon

Southwest Refractory

D-Electric

HBS National Corporation

Carbon Steel Inspection

MEC Observations Severity Rates: Small CompaniesRolling 12 months

Hand Data

0.9

0.7

0.8

0.40.5

0.60.6

0.2

0.7

0.9

0.7

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

Hand Injury Rates

3

19

0

3

25

0

2

11

45

26

10

0

5

10

15

20

25

30

OSHA First Aid Precautionary

2011

2012

2013

2013 Annualized

Hand Injury Classifications

Repeaters

2.3

2.1

1.3

1.0

1.8

1.3

1.2

1.31.1

1.6

1.2

0.0

0.5

1.0

1.5

2.0

2.5

Repeater Rates

7

4

3

3

3

2

2

2

2

1

1

1

1

1

1

0 1 2 3 4 5 6 7 8

United Rentals

EAI

Hydrochem

Securitas

UEI

Evergreen Tank

HBS National …

JVI

Miken

Brand

Briggs Equipment

Maxim

McGill

TIC

Tri-ConIncludes all Incidents except for Near Misses

Company Repeater #s

At-Risk Employee Data

4.8

3.6

4.2

2.7

3.53.2 2.7

3.4

1.9

4.5

3.3

0.0

1.0

2.0

3.0

4.0

5.0

6.0

Includes all Incidents except for Near Misses

At-Risk Employee Incident Rates

2

49

27

6

48

55

3

16

25

7

38

60

0

10

20

30

40

50

60

70

OSHA First Aid Precautionary

2011

2012

2013

2013 Annualized

At-Risk Employee Incident Classifications

7.3

8.9

11.8

13.8

14.6

19.1

21.9

25.3

27.9

32.5

0 5 10 15 20 25 30 35

SGS Petroleum Services Corporation

SPX

Knight Facilities Management

Koch Specialty

Maxim

EAI

Securitas

Clean Harbors Catalyst Technologies

HBS National Corporation

Total Safety

Includes all Incidents except for Near Misses

At-Risk Employee Incident Rates

14

12

11

8

7

4

3

3

3

2

2

2

0 2 4 6 8 10 12 14 16

JVI

Total Safety

HBS National Corporation

Securitas

Miken

Brand

EAI

Infinity Constr Svcs

Kelly

Bowen Engineering

Brazos M&E

TIC

Company At-Risk Employee NumbersIncludes all Incidents except for Near Misses

Mid-Year Data Detail

Struck

by

Chemical co

ntact -

Body/Ey

e

Bite/S

ting/Scr

atch/A

brasion

Chemical co

ntact -

Inhala

tion

Struck

again

st

Contact w

ith sh

arp su

rface

Caugh

t in, u

nder or in

between

Fall f

rom eleva

tion

Airborn

e particle

(eye

)

Overe

xerti

on

Fall f

rom sa

me elevation

Allerge

n

Slip/tr

ip/miss

tep/st

umble

Awkward

body positi

on

Repetitive m

otion

Bodily re

action (b

ack ca

ses)

Temperat

ure, E

xtreme heat

or cold

Sunburn

0

2

4

6

8

10

12

14

16

14

10

8

7

6

5

4 4 4 4

3 3 3

2 2

1 1 1

Type of Contact Jan - May 2013

All Injuries

Line of Fire

Fall at same Level

Maintenance Turnaround Construction (Project) Logistics Operations One Time PO0

20

40

60

80

100

120

140

160

180

162

10498

42

5 4

Job TypeJan - May 2013

All Incidents

Constructi

on Worke

r

Scaffolder

Piping Trad

e Worke

r

Safety

Worke

r

Boilerm

aker

Analyze

r Tech

Welder

Railro

ad W

orker

Insulat

or

Rigger

Civil W

orker

Chem/Hyd

ro Clean

er

Electr

ical T

ech

Janito

r

Secu

rity O

fficer

Mechan

ic

Machinist

Instrument T

ech

Demolition W

orker

R&D Lab Te

ch

Painte

r

Steelw

orker

Administrat

or

Labore

r0

2

4

6

8

10

12

14

16

6

4

5

3

1

4

2 2 2 2 2 2

1 1 1

9

7 6

6

7

3

4

1 3 1 1 3 1

1

1 1 1

2

1

1

1 1 1

Craft TypeJan - May 2013Medical Visits

RMTCPrecautionaryFirst Aid

Hand/Finger

Leg Head Eye Foot Multiple Back Arm Neck Respirator Trunk Elbow Internal0

2

4

6

8

10

12

14

16

18

20

18

11 11

6

5

4 4 4

3 3 3

2

1

Body Part ImpactedJan - May 2013

All Injuries

RECOGNITION

Thermon: 5 Years Injury Free Skyline: Scaffold builders @ B-2700 completed a scaffolding wrap around T-611

without any injuries or incidents. Brand: Alex Bazaldua intervened with a person working without gloves & without

proper eye protection. Coached the employee and gave employee proper PPE to perform the job safely.

Brand: Done an outstanding job on D20 & D25 T/A and performed quality craftsmanship and excellent safety standards.

STS: Site Oxy TA crew @ OC-5 completed the TA without incidents or injuries. Brand: Scaffold Builder & Painters @ Chlorine 4 performed a job in a sensitive

area without any incidents & completed the job safely. Brand: While building a scaffold around the HRSG @ Power 9, Willie Rivas

inquired if the catwalk was stable enough to support the weight of the scaffolding. The question was escalated & it was determined that the catwalk was not built to support the weight of the scaffolding.

Brand: Jack Bowling was recognized for a job well done for handling the paint jobs @ A-3600 PMDI. He done a good job communicating & had a great attitude while performing the job safely.

Testronics: William Whitten escalated a safety concern about a staircase over @ A-800 pipe rack that was a incredible safety risk. Steps were fixed.

Brand: Frank Carrier done an outstanding job in the block painting rails. He performed the job without any incidents and completed the job safely.

STS: B-7200 TA Crew completed the TA working long hours without any injuries or incidents.

HOUSTON BUSINESS ROUNDTABLE Brazos M&E: Received the “Best in Class” Safety Excellence Award from the

Houston Business Roundtable (HBR). Miken: Received the “Best in Class” Safety Excellence Award from the Houston

Business Roundtable (HBR). SPX: Received the “Best in Class” Safety Excellence Award from the Houston

Business Roundtable (HBR). Thermon: Received the “Best in Class” Safety Excellence Award from the

Houston Business Roundtable (HBR).

To see the full recognitions, please go to www.tocas.org

REMINDERS EXEMPT PERSONNEL: •Safety Contacts, Supervision, certain workers, (depending on their tasks) are NOT signing into the Block, and if they do sign in, (they are NOT waiting for Operations to authorize them entry). •Operations must sign in all exempt personnel. This is done to ensure they are made aware of any Hazards, spills, releases for example. It is a step in Operations communicating to visitors in their Block. This communication is also to verify that the

Exempt work will NOT require a SWP.

VEHICLE BARRICADE GATES

WALKING SAFETY SMART CHOICE FLYER FOR ALL EMPLOYEES

JUNE EMPHASIS & STAC INSERT (LINE OF FIRE)

WWW.TOCAS.ORG

NEXT SAFETY CONTACT MEETING 7/11/13

REMINDERS