Conference on Green Tech for SMEs in Palm Oil & Palm Biomass Lenn Gomes Business Development POIC Sabah Sdn Bhd Market Outlook for Downstream Industries using Palm Biomass 28 th July, 2011 Sandakan Community Hall Sabah Presentation Outline • Major Oil Palm Biomass & Sources • Outlook for Biomass from Plantations (Fronds, Trunks) • Outlook for Biomass from Mills (POME, EFB) • Outlook for Biomass from Palm Kernel Crusher (PKS) • Summary & Conclusions
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Conference on Green Tech for SMEs in Palm Oil & Palm ... Trunks FFB Plantation Oil Palm Mill Palm Kernel Palm Kernel Crushing Plant POME EFB PKS PKC Mesocarp Fibre Major Oil Palm Biomass
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Conference on Green Tech for SMEs
in Palm Oil & Palm Biomass
Lenn Gomes Business Development POIC Sabah Sdn Bhd
Market Outlook for Downstream Industries
using Palm Biomass
28th July, 2011
Sandakan Community Hall
Sabah
Presentation Outline
• Major Oil Palm Biomass & Sources• Outlook for Biomass from Plantations (Fronds, Trunks)• Outlook for Biomass from Mills (POME, EFB)• Outlook for Biomass from Palm Kernel Crusher (PKS)• Summary & Conclusions
Fronds
Trunks
FFB
Pla
ntat
ion
Oil Palm Mill
Palm Kernel
Palm Kernel Crushing Plant
POME
EFB
PKS
PKC
Mesocarp Fibre
Major Oil Palm Biomass and Sources
Traditional Use of Palm Fronds
Throw on the ground
“Fertiliser”
MARDI’s approach…
Ingenierios Analpes Ltda: Cable Transport System
Some Details of MARDI’s Animal Feed Business
• Animal feed from oil palm fronds for ruminants at Felda Bukit Sagu, Kuantan, set up in July 2008
• Pellets manufactured using technology from Japan and Germany
• Factory was erected on 1.5 hectares of land at a cost of RM14.1 mil
• Capacity 1,200 tonnes per shift per month; 3 shifts/day; 13 workers
• Price: Blended - RM30/40 kg bag; non-blended - RM17/40kg bag
• Palm fronds: RM65/tonne
World Meat Consumption
103 119 132
97
171
227
0
50
100
150
200
250
300
350
400
1995 2015 2030
Industralised Developing
Mill
ion
tonn
es
Source: FAO (From International Feed Industry Federation Website)
20% weight saving achieved with fibre thermoset door panels
Source: Suddell, 2003
Global WPC Industry Highlights
• Projected to advance 10.5% per year to $2.4 billion in 2013
• Demand drivers:– long life spans; low maintenance– resistance to insects and exposure to the elements
– can be cut and hewn like natural wood– environmentally friendly
170215
800
0
200
400
600
800
USA China Europe
215
300
400
0
100
200
300
400
2009 2010 2011
Major Producers (2009)
Tho
usan
d to
nnes
China Production
Tho
usan
d to
nnes
0
400
800
1200
2009 2013
1200
800
400
2009 2013
US Production
Tho
usan
d to
nnes
Source: Fredonia
* SPF (Spruce-Pine-Fir)
US W-SPF* & Composite Lumber Price Forecast
1 Mbf (thousand board feet) ~ 2.4 m3
Biomass From Palm Kernel Shell (PKS)
Oil Palm Mill
Palm Kernel
Palm Kernel Crushing Plant
PKS
1 gram of AC has a surface area of between 500 and 1500 m2
Activated Carbon
Common Applications of Activated Carbon
• Water purification• Air filters in gas masks and respirators• Gas purification• Gold purification• Metal extraction• Medicine• Sewage treatment• Filters in compressed air
Global Activated Carbon Industry Highlights• Global demand to expand 9.9% annually through 2014 to
1.7 million tonnes
• US represents the largest national market with 15% growth through 2014 to 690,000 tonnes– Main driver: new EPA emission standards
• China growth projected at 10% through 2014– Main driver: economic growth
• Major players:– CECA Specialty Chemicals (France), Calgon Carbon Corp.
(US), Clarimex SA de CV (Mexico), Haycarb Ltd. (Sri Lanka), Kuraray Chemical Co. Ltd. (Japan), MeadWestvaco Corp. (US), NORIT Americas Inc. (US), Osaka Gas Chemicals Co. Ltd. (Japan), PICA (France)
Biomass from one hectare of OP Plantation
• Felled palm trunk once every 25 years dry weight = 74.5 kg
• Palm fronds– from felling; dry weight = 14.5 kg– from pruning; dry weight = 10.4 kg
• FFB = 20 tonnes; dry weight = 10.6 tonnes
• EFB = 4.6 tonnes; dry weight = 1.6 tonnes
• Fibre (12-13% of FFB); dry weight = 1.4 tonnes• Shell (6% of FFB); dry weight = 1 tonne
• Effluent (60% of FFB); Biogas 2.8 m3/ tonne of effluent
Malaysia OP plantation area: 4.7 million ha Sabah OP plantation area: 1.4 million ha
Fuel
Pulp & Paper Activated
Carbon
Fertiliser
Wood Panel Products
Wood Plastic Composites
Food
Animal Feed
Summary of Commercial Opportunities for Oil Palm Biomass