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Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved. The information contained in this document is company confidential and proprietary property of BHGE and its affiliates. It is to be used only for the benefit of BHGE and may not be distributed, transmitted, reproduced, altered, or used for any purpose without the express written consent of BHGE. Condition Monitoring & Big Data Analysis Finbar Hughes, GE Digital EuALF 2018 European Artificial Lift Forum 13-14 June 2018, AECC, Aberdeen, UK June 27, 2018
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Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Jul 24, 2020

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Page 1: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved. The information contained in this document is company confidential and proprietary property of BHGE and its affiliates. It is to be used only for the benefit of BHGE and may not be distributed, transmitted, reproduced, altered, or used for any purpose without the express written consent of BHGE.

Condition Monitoring & Big Data AnalysisFinbar Hughes, GE Digital

EuALF 2018 European Artificial Lift Forum13-14 June 2018, AECC, Aberdeen, UK

June 27, 2018

Page 2: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

Contents

June 27, 2018 2

• Ultimate goal of predictive analytics

• How asset performance management is different from traditional techniques

• APM fundamentals

• GE Digital industrial managed services

• ESP case studies

• What's next

Page 3: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

Ultimate goal of predictive analytics

June 27, 2018 3

PROACTIVE MAINTENANCE WITH APM RELIABILITY

• Move up the curve, stay ahead of the game

Page 4: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

How APM reliability is different

June 27, 2018 4

Axial position

Gas pressure Δ

Speed

Alarm Hi

Bearing Temp

Alarm / Trip

Single-sensor equipment protection: traditional thresholds & rules

Normal operation

No false alarms

Early stages of damage

SmartSignal advises you before traditional alarms

Axial position

SmartSignal – Early DetectionMonitors all signals simultaneously

Page 5: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

• Green (estimate) is GOOD

• Blue (actual) is TRUE

• Red is RESIDUAL

APM reliability fundamentals

June 27, 2018 5

Page 6: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

APM reliability fundamentals

June 27, 2018 6

Page 7: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

GE Digital industrial managed services

June 27, 2018 7

Page 8: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

ESP case study

June 27, 2018 8

1st Notification to customer sent

Customer mobilisation of replacement ESP

Unit taken offline for planned intervention ~

13 days

Page 9: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

ESP case study

June 27, 2018 9

1st Notification to customer sent

Customer starts to make adjustments to frequency and choke valve position

Final adjustment takes frequency and flow back to model reducing vibration

amplitude by 40%

Page 10: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

What’s next?

June 27, 2018 10

PREDIX ASSET PERFORMANCE MANAGEMENT

Page 11: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn

Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”). All rights reserved.

What’s next?

June 27, 2018 11

Page 12: Condition Monitoring & Big Data Analysis · Copyright 2018 Baker Hughes, a GE company, LLC (“BHGE”).All rights reserved. ... Title: PowerPoint Presentation Author: Camfield, Shawn