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compressed air re-invented - ingersoll rand

Feb 11, 2022

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Page 1: compressed air re-invented - ingersoll rand

compressed air re-invented

Page 2: compressed air re-invented - ingersoll rand

“I need a compressed airsystem that performsreliably, even in thetoughest conditions."

finally, the world's most

The UNIGY "Total Air System" combinesSmart Package Integration, the latestcompressor and air dryer technology, classleading filtration and the exclusive IntelliDrivepower system to deliver the best value available.

Performance by Design

Integrated air compressor module combining:

• High efficiency, industry-leading airend

• Integral coolant sump

• High efficiency separation system

• Integrated air passages, in place of troublesome hoses and connections

IntelliDrive power system includes:

• High efficiency induction motor

• Integrated Variable Frequency Drive with speed control

• Virtual gear set providing flexible power and pressure ranges

• Leading control and protection

• Soft starting, which eliminates drive stress

High efficiency air treatment package includes:

• Full capacity, energy saving, cycling air dryer

• Two stages of filtration to minimize pressure drops

• Fine discharge air pressure control

Page 3: compressed air re-invented - ingersoll rand

logical air compressor

UNIGY delivers…

• Up to 35% energy savings

• Maximum operating flexibility to meet your individual site needs

• Maximum air delivery

• Lowest power consumption at start-up, full load and part load conditions

• Elimination of wear parts for longer lifeand maximum operating availability

• Inherent reliability

• High quality, filtered and dried discharge air

…one day, all compressorscould look like this.

compressed air re-invented

Page 4: compressed air re-invented - ingersoll rand

finally, the world's most

“I need a convenient,easy-to-use systemthat can GROW withmy business."

UNIGY is an amazingly easy to use aircompressor package, which deliversmore for your business and peace ofmind for you. The IntelliDrive powerunit makes life easy in so many ways.

• Quiet in operation.Low noise has long been accepted as an

indicator of quality. The whisper quiet UNIGY

means that you can locate your compressor

close to where you want to use the air, even if

there are people in the vicinity.

• Lowers the cost of installation

• Reduces the cost of pressure losses, making

your system more energy efficient

• Easy operation and supervision when in use

• VFD controlled capacity regulation.Responding to fluctuation in your system

demand and maintaining a close controlled

system pressure, UNIGY automatically adjusts

its compressed air output, allowing you to:

• Save up to 35% energy cost

• Achieve higher productivity from your

air system

• Maintain optimum performance from the

tools and equipment that you operate

• The compressor with virtual gears which can grow with you.UNIGY will operate effectively,

maintaining a stable pressure

between maximum capacity at full

power of 15 hp (11 kW) duty, down to

as little as 30% of its output before stopping.

To maximize the control of your system,

UNIGY with IntelliDrive can apply virtual gear

set technology to operate limiting power to

7.5hp (5.5 kW), 10 hp (7.5 kW) or 15 hp (11

kW) duties. This provides unequalled flexibility

and system management options. The UNIGY

machine also has a range of operating

pressure settings, which allow you to select

an optimal pressure for your installation.

Page 5: compressed air re-invented - ingersoll rand

easy to use air compressor

• IntelliDrive supply flexibility.UNIGY can also operate over a range of input

voltages and non TAS packages can operate

equally on 50 or 60 Hz power supply. Should

you need to relocate your compressor to an

area with different power supply, the

IntelliDrive can make life simple.

UNIGY will…• Accommodate future growth in your

air system

• Allow you to double your capacity from an

initial minimum to maximum

• Eliminate risk of getting capacity or

pressure wrong

Page 6: compressed air re-invented - ingersoll rand

UNIGY saves you money by loweringyour operating cost. This cost savingkeeps being delivered to your bottomline, year after year.

• "Cruise control" for your

compressed air system

UNIGY control is delivered by variable frequency

speed regulating drive. This maintains a close

controlled system pressure, automatically

adjusting its output, to achieve the

highest efficiency for

your operation. This

avoids wasted energy

caused by excessive

pressure band or

unloaded running.

• Best efficiency at part load

When operating at part load, the performance

is top in class. The variable speed IntelliDrive

avoids load cycling and maintains a steady

state of operation, thus reducing both

operating costs, by as much as 35%, and

maintenance costs.

“We may be a smallerbusiness but I canstill measureefficiency, and seethe value of year onyear saving."

finally, the world's most

Page 7: compressed air re-invented - ingersoll rand

economical air compressor

• Soft start lowers your operating cost

The gentle start cycle of the IntelliDrive

increases the service life meaning that frequent

stop and restart cycles are permitted, without

the risk of overheating. As soon as UNIGY

senses a low demand, the machine will stop

immediately and restart whenever required.

• Multiple machine operation

When operating as a pressure trim machine,

the power savings achieved by a single

compressor is multiplied by additional savings

achieved over the full installation.

• High full load operating efficiency

Class-leading performance achieved by state

of the art airend design and manufacturing

processes, coupled with the reduction of

internal losses, means that UNIGY delivers

benchmark full load performance.

Compressorwith on/off line

UNIGY withIntellidrive

Page 8: compressed air re-invented - ingersoll rand

Long Term ValueThere is more to value than simply price.The commitment of many thousands ofdedicated compressed air specialists,either directly employed or members of aselect market channel partnership, meanthat friendly Ingersoll-Rand support isclose at hand.

In addition to parts availability, qualifiedon-site service is available globally.

It is easy to understand why the retainedvalue of Ingersoll-Rand equipment is higherthan most used equipment of similar age.

finally, the world's best

Page 9: compressed air re-invented - ingersoll rand

“It's more than justthe equipment, I wantto deal with peoplewho are dedicated toproviding me withtotal service."

• Leading warranty as standard

The Ingersoll-Rand UNIGY compressor comes

with a two year inclusive warranty package,

with further additional 3 year parts warranty

coverage. There are options available to

extend the warranty cover

and get total peace of

mind with Aircare.

• Parts kits make it easy

Ensure that you have all the right parts at

hand with simple to order parts kits.

Ingersoll-Rand’s reputation for compressor

parts availability is second to none.

• Ultra Plus Coolant

Save cost with the advanced

synthetic compressor

coolant which is supplied

as standard.

• Reduces friction and wear

• Long coolant operating life

• Simple condensate separation

characteristics

• High level of biodegradeability

• Unique multi-function display, like a

built in service team

With a service requirement of

3,000 hours or annually, UNIGY

has taken the guesswork out

of when to service your

compressor, by providing an

electronic indicator which

continuously shows life remaining

before maintenance is required. This

electronic wizard also displays:

• Package discharge pressure

• Total hours run

• Maintenance timer

• Time of day

• Fault indicator

• Bar graph indicating service %

• “Get parts” indication at 20%

• Flashing LED at 10% remain

• Continuous warning if service overdue

The work required to change the service parts

is basic and minimal. Of course, if you prefer

not to do the work yourself, we are happy to

provide the on site service.

value air compressor

Page 10: compressed air re-invented - ingersoll rand

Whatever your business, judging bestvalue requires you to focus on thatwhich is most important to your ownbusiness. System reliability is usuallyfundamental, as the cost resulting fromsystem failure frequently outweighs thecost of avoidance. After ensuring thatthis basic need is met, individualpreferences become more important.

Ingersoll-Rand offers• Unsurpassed local customer support

• Proven track record of delivering quality and

reliability for over 100 years

• Investment in research and development

ensuring leading performance

• Full range of compressed air system and

application solutions

As well as being suitable for multiple electrical

supplies, UNIGY is so flexible, so easy to apply, so

efficient in application over a wide range of power

or pressure. What is more, Ingersoll-Rand customer

support teams will help you to keep it that way.

The best overall value… getting the mostout of your investment.

“I insist on gettingthe best buy for meand my company."

finally, the world's most

Page 11: compressed air re-invented - ingersoll rand

preferred air compressor

Model Reference

60 Hz 50 Hz

UNI-7TAS-100 UNI-5TAS-7

UNI-7TAS-130 UNI-5TAS-9

UNI-10TAS-100 UNI-7TAS-7

UNI-10TAS-130 UNI-7TAS-9

UNI-10TAS-175 UNI-7TAS-12

UNI-15TAS-100 UNI-11TAS-7

UNI-15TAS-130 UNI-11TAS-9

UNI-15TAS-175 UNI-11TAS-12

UNIGY TAS PERFORMANCE DATANominal Power Rated Pressure Minimum Capacity Maximum Capacity

hp kW psig barg cfm m3/min cfm m3/min

7.5 5.5 100 7.0 17 0.48 31 0.88

7.5 5.5 130 9.0 22 0.62 27 0.76

10 7.5 100 7.0 17 0.48 42 1.19

10 7.5 130 9.0 22 0.62 35 0.99

10 7.5 175 12.1 23 0.66 25 0.71

15 11 100 7.0 17 0.48 60 1.70

15 11 130 9.0 22 0.62 51 1.45

15 11 175 12.1 23 0.66 40 1.13

Baseplate unit

80 Gal Receiver

120 Gal Receiver

272 Litre Receiver

500 Litre Receiver

UNIGY Dimensionslength width height weight non-TAS weight TAS

inch mm inch mm inch mm lbs kg lbs kg

51.8 1315 28.8 731 32.9 835 685 307 780 350

53.1 1349 28.8 731 57.5 1460 945 429 1040 472

74.7 1897 28.8 731 57.5 1460 977 444 1072 487

51.6 1311 28.8 731 57.5 1460 913 415 1008 458

81.1 2059 28.8 731 57.5 1460 1034 470 1129 513

Model ReferenceNorth

American International

UNI-7-115 UNI-5-8

UNI-7-150 UNI-5-10

UNI-10-115 UNI-7-8

UNI-10-150 UNI-7-10

UNI-10-200 UNI-7-14

UNI-15-115 UNI-11-8

UNI-15-150 UNI-11-10

UNI-15-200 UNI-11-14

UNIGY PERFORMANCE DATANominal Power Rated Pressure Minimum Capacity Maximum Capacity

hp kW psig barg cfm m3/min cfm m3/min

7.5 5.5 115 8.0 17 0.48 31 0.88

7.5 5.5 150 10.4 22 0.62 26 0.74

10 7.5 115 8.0 17 0.48 42 1.19

10 7.5 150 10.4 22 0.62 35 0.99

10 7.5 200 13.8 23 0.66 25 0.71

15 11 115 8.0 17 0.48 60 1.70

15 11 150 10.4 27 0.62 51 1.45

15 11 200 13.8 23 0.66 40 1.13

Maximum capacity tested in accordance with ISO 1217 1996 Annex C · 80 & 120 Gal receivers manufactured to ASME VIII Class 1 · 272 & 500 Litre receiversmanufactured to EN 87/404

Page 12: compressed air re-invented - ingersoll rand

simple compressed air supply system

Ingersoll-Rand'sTotal Air System

The right choice to maximize productivityand energy savings. As well as eliminating your task of selectingseparate components, and reducing the extensivespace requirements of the traditional compressedair system, the UNIGY Total Air System willprovide your business with maximum efficiency,reliability, flexibility, and productivity.

Smart IntegrationGoing far beyond combining the compressor,dryer and filters in one package, smartintegration also:• Eliminates vulnerable interconnecting piping• Minimizes pressure losses and drops• Integrates the compressor, dryer and controls

into an energy reducing optimized system• Incorporates the entire supply side system

into one whisper quiet package enablinginstallation virtually anywhere

• Provides generous space to promote coolingand allow unobstructed service

Dry & Clean Compressed AirThe right air quality to do the jobAll UNIGY TAS packages come fully equipped withan integral, energy saving air treatment moduleincluding high performance air dryer and filtrationpack to remove water, oil and particles from theair stream. All components are perfectly matchedto deliver the right air quality to increase airpowered tool and system equipment life.

High Efficiency ComponentsThe UNIGY TAS incorporates only the highestquality components to ensure that both systemefficiency and productivity are maximized. Ahigh efficiency compressor room without thehassle, complexity and costs of the traditionalcompressor room. UNIGY TAS packages comefully equipped with…• High Efficiency rotary screw air compressor

- Constant pressure variable speed control sensing the system pressure

• Energy Saving, Cycling Refrigerated Air Dryer• High Efficiency Coalescing filter• High Efficiency Particulate filter• Integral air receiver storage tank• Integrated compressor and dryer controls• Low pressure drop piping• Whisper quiet, low sound operation

Page 13: compressed air re-invented - ingersoll rand

Benefits are virtually endless…✓ Plug-and-play simplicity - eliminates the

number one cause of failure in air systems -incorrect sizing and installation.

✓ Virtually no installation costs - eliminates80% of install time, material & costs.

✓ Integral packaging saves valuable floor spacefor other uses.

✓ Lifetime power savings through variablespeed operation, high efficient componentsand internal pressure reduction.

✓ Increased productivity through better airquality - elimination of water and corrosionresults in extended tool & equipment life.

✓ Whisper quiet operation enables installationcloser to point-of-use which can eliminatehundreds of feet in piping and costlypressure drops.

UNIGY’s unique ability to grow allowsyou to size for todays requirement andeasily upgrade to meet tomorrowsdemands, or to size for future growthwhile operating at the most energyefficient today.

Page 14: compressed air re-invented - ingersoll rand

Ingersoll-Rand Industrial Air SolutionsP.O. Box 1840800-D Beaty StreetDavidson, NC 28036

Ingersoll-Rand Industrial Air SolutionsSwan LaneHindley GreenWigan, WN6 4EZ, UK

Ingersoll-Rand Asia Pacificc/o Ingersoll-Rand South East Asia (Pte) Ltd42, Benoi RoadSingapore 629903

© 2005 Ingersoll-Rand CompanyForm 1809ACPN 22660328

Ingersoll-Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll-Rand does not approve specialisedequipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service.

Nothing contained on these pages is intended to extend any warranty or representation expressed or implied, regarding the product describedherein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll-Rand’s standard terms andconditions of sale for such products, which are available upon request.

Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation.

www.air.irco.com