Company Profile - KOTRA profile/16_MTK Solution...Precision 30 90 Tool SMC Mold 30 12 Tool ... Die Spoting P. CMTI DSTP-3020 400TON, 3000 X 2000 1 ... LAYOUT M/C FUJIOKA BK-1500 4,000

346-6, Auto-Valley, Maegok-dong,Buk-gu, Ul-san, Zip 683-420, KoreaTEL. +82 (0)52 298 4441FAX. +82 (0)52 298 4442e-mail : [email protected]

[email protected]

http://www.mtkiw.com

Company Profile

UNLIMITED TOOLING SOLUTION

Gat,No66,Khandala-Lonand Road, At-Ahire, Tal-Khandala, Dist-Satara 412802TEL. +91-7709153712

e-mail : [email protected]@mtkiw.com

MTK Tooling & Engineering Pvt,. Ltd.

Company History

1987.05 Established [Korea Model]

2001.01 Obtained the ISO 9001 Certificate

2004.11 Awarded [Best Mold Manufacturer of the Year] from Minister of Industry and Source

2006.01 Expanded New Factory ( Auto –Valley, Ulsan)

2005.10 Obtained [Supply Quality ] from Hyundai-Kia Motors

Land : 4,975 ㎡

Building : 3,970 ㎡

Personnel : 50 Persons

Main Product

INSTRUMENT PANEL MOLD

BUMPER MOLD

DOOR TRIM MOLD

CONSOLE MOLD

PILLAR MOLD

GRILLE MOLD2007.12 A patent is granted for ‘ARC Spray Tooling’.

Quality Mould

AIRBAG COVER MOLD

1. Good Quality Part Product

2. Shorten Cycle Time

3. Durability

Company Status – ULSAN, Headquarter

2009.07 Established Indian Tool Room “MTK Tooling & Engineering Pvt., Ltd. AIRVENT MOLD

2009.12 Awarded [Best Small Enterprise Exporter of the Year] from President of Republic of Korea.

2010.12 Awarded [300million $ Exporter Tower of the Year] from President of Republic of Korea.

LOCATION Ulsan Pyeongtaek India

LAND ( m2 ) 4,975 9,900 12,170

BUILDING ( m2 ) 3,970 4,000 1,620

Machine CNC 7 5 3

EDM 3 0 2

CAD (CATIA, UG) 6 5 8

Main Product

Injection Mold- Bumper - Instrument Panel- Door Trim- Console- Front End Module- Fender outer

Pu Foaming MoldVacuum MoldPrototype IP Assembly

Injection Mold- Console-Pillar-Glove Box

Persons 50 50 60

Tool-shop Status

Domestic

20%

Japan19%

EU5%Malyeisia

8%

India45%

USA3%

Customers Rate

Major Customer - ULSAN

Ability to design and manufacture a broad range of plastic injection molds made by- CAE(Mold Flow, Moldex 3D)- 3D Mold Design(UG, K-Mold)- Expertise in automation and hot runner molds- Alliances with various tool designing resources

Full range of manufacturing facilities, carrying out rapid and precision machining - 3m × 2m × 1.3m / 12,000 rpm Horizontal MCT - 5Axis,12,000 rpm Machining Center- 30 ton Crane- 400 ton Die-Spotting Press

Dual step CAM progress for optimized machining mold surface( 1st Step - WORK NC / 2nd Step - NC BRAIN )

Full range of tryout presses- 40 ton to 3,000 ton

Skillful mold maker’s craft ship and standard tooling systemcarry out reducing manufacturing cost and improving delivery

Competitive Cost and Lead-timewith High Quality by FMEA & ERP System

HighQuality

LowCost

On TimeDelivery

Competitiveness

Instrument Panel Mould & Child Part ( GM )

Instrument Panel mould

Instrument Panel mould

M300 - BEAT

M200 - SPARK

Door Trim ( VW )

VW POLO

• Front Door Main Frame• Front Door Middle insert• Front Map Pocket• Front Arm Rest (Trend-Line)• Rear Door Main Frame• Rear Door Middle Insert• Rear Map Pocket• Rear Arm Rest (Trend-line)• Rear Arm Rest (Comfort-line)

Bumper & Cladding, Reinforcement Mould ( M&M )

All Cladding moulds

Bumper

Scorpio

Door Trim ( REVA – MAHINDRA )

NXR - ALL DOOR TRIM SET FOR Mahindra Reva Electric Vehicles Private Limited

Tail Gate mould – 5 set

Air Vent Mould ( Side & Center ) – 28 set

XUV 500

Interior part – for new Mahindra

Dash Board (LBB – BUS) - KOREA

Top Pad(World Truck – TATA ) - INDIA

Front Grille (FS SPORT - HMC) - KOREA

Injection Mould in 2012

Instrument Panel

Instrument Panel

ConsoleQuarter Trim Mold

Injection Mold

Instrument Panel Instrument Panel

Bumper Mold

Radiator Grille

Cowl Top Cover Mold Bumper Mould

Air vent (Center Fascia)

Injection Mold

Air vent (Center Fascia)

IP Mock-up IP Module Ass’y

IP C/F Bumper C/F Compound C/F

Prototyping

Prototype & Checking Fixture

Part Name

Injection Mold PU Foaming Mold

Lead time (days)

Q’ty UnitLead time

(days)Q’ty Unit

In-Panel 105 8 Tool 90 24 Tool

Bumper 90 8 Tool Tool

Bumper Impact Beam 45 9 Tool Tool

Door Trim 50 20 Tool 60 60 Tool

Console 40 18 Tool 50 24 Tool

Pillar 35 45 Tool Tool

Precision 30 90 Tool

SMC Mold 30 12 Tool

Blow Mold 30 24 Tool

Total 234 Sets 104 Sets

Prod. Lead-Time & Annual Capacity for Mass Production Mold

Maker Model SPEC.(Stroke X,Y,Z spindle RPM) Q’ty

CNC Machining Center

AWEA LP-4021 4,000 X 2,100 X 760 / 6,000 1

Korea P. HIB-18 3,000 X 2,000 X 1,300 / 12,000 1

OKUMA MCV-A 3,000 X 1,600 X 400 / 3,600 1

OKUMA 2050 X 1060 X 800 / 4,000 1

HWACHEON 85VH 2000 X 850 X 800 / 8,000 1

HWACHEON SIRIUS-2 560 X 410 X 460 /12,000 1

OKADA 654 600 X 500 X 400 / 13,000 1

CNC EDM

SAMBON SB2500CNC 2,500 X 700 X 500(Double head) 1

SAMBON SB2500CNC 2,500 X 700 X 500(Double head) 1

SAMBON SB-100A 600 X 400 X 350 1

Drilling/Milling/Turing/Grinding 15

Die Spoting P. CMTI DSTP-3020 400TON, 3000 X 2000 1

Trial Injection Machine

HYUNDAI SPE-3000DL 3000 TON / 1950X1700 (1200) 1

TOSHIBA IS1300 1300TON / 1300 X 1340 (700) 1

DAEMYUNG DME 850E 850TON / 1200X1050 (500) 1

Main facilities(Ulsan in Korea)

Maker Model SPEC.(Stroke X,Y,Z spindle RPM) Q’ty

3D CMM DELCAM INFINITY Portable CMM, Compound Joint 1

LAYOUT M/C FUJIOKA BK-1500 4,000 X 2,500 1

3D CMM DUKIN 152010C1500 X2000 X 1200, 5 AxisTouch, laser scan type

1

Ion Nitride Heat treatment

PaTeG 7000X3300X1500/40ton, 650°C 1

Laser welding REIKO AEM200 Head turning type, 150W 1

Laser Heat treatment

EuroVision Diod type, 4Kw1

5軸高速加工機DMG DMU340P 2200 X 1600 X 1200 / 24,000RPM

B Axis swivel range ; 8°-210°1

Main facilities(Ulsan in Korea)

R&D Center Mold Shop

E.D.M(Double Head)Spec.: 2700x750x600

MCTSpec.: 3000x1600x1150

MCTSpec.: 2000x850x750

MCT(Horizontal)12,000rpmSpec.: 3000x2000x1300x400

E.D.M

Spec. : 1500×800×500

MCT 8,000rpmSpec.: 4000x2100x760

Build& Machineries

Die Spotting M/CSpec.: 400 Ton

Inj. Molding M/CSpec.: 850 Ton

Inj. Molding M/C - Spec.: 3000 TonInj. Molding M/CSpec.: 1300 Ton