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History, Mission, Values, Ethics
Manufacturing departments
Manufacturing lines
Quality Control and After Sales Service
Corporate Contacts and Strategic Partners
Advertising
INDEX
futuro
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Bandera, a family-owned company managed by Piero and Franco Bandera (sons of the company’s founder), is aworldwide leader in the design, construction and commissioning of complete extrusion systems for thepackaging and converting industries.
THE COMPANY “COSTRUZIONI MECCANICHELUIGI BANDERA” IN THE PRESENT DAY
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THE FIRST 66 YEARS
1947 1950 1960/70 1979 1980/95
Business wasestablished byLuigi Bandera
From the verystart it was arapidlyexpandingbusiness
Pioneering rolein thedevelopment ofmachinery forthe plasticsprocessingindustry
Became ajoint-stockcompany
Industrialexpansion
Wide anddiversified rangeof manufacturingfor the extrusionprocess
Start of thecollaboration asa qualifiedpartner withthe Germangroup Brückner
Banderabecame worldleader amongmanufacturersof extrusionmachinery
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THE FIRST 66 YEARS
2000 2004 2005 2006 2008
Innovative andpatented directprocess for PETrigid filmextrusion waslaunched
Separatedivisions forblown film,sheet and foilwere createdfocusing onconverting andpackagingrespectively
Design of thelargestproduction linein the world for5-layeragrifilm, up toa width of 22meters
Representativeoffice and aftersales servicewas opened inBeijing, China
NOL receivedfrom FDA (USA)for the PETrigid filmextrusionprocess using“dryer-less”technology
2013
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THE FIRST 66 YEARS
2009 2012 2013 2014 2015
StrategicBusinessAlliance (SBA)with PTI topromote theHVTSEtechnology inthe USA
Constructioncommenced onnew planthousing R&Dand testingroom
Sales record:Euro 65 million
New campaign:“LighterPackaging2020”,launched forthe rigidpackagingindustry
New testingroom andbuilding,“ClientHostel”, to beinaugurated atthe historic sitein Busto Arsizio
"Meet India"and "BB2 Brazil/Bandera"projects to belaunched to helpsales andmanufacturinggrow globally
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Experience & innovationcontinuous R&D investment
Serious and organisedfamily-owned, run by managers
Reliabilityrobust and repeatable performance of all equipment
In-depth knowledge of extrusion processdesign and in-house manufacturing for more than 65 years
Highest levels of performanceexcellent productivity and tolerances
Design flexibilityavailability of complete personalised “turnkey” lines
Attention to customer needsfocused on service
Guaranteed performancemature and well-tested technologies
Competitive and value for money standard consolidated manufacturing processes
Applied innovationpreferred supplier for long term collaboration
BANDERA BRAND VALUE
missione
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Bandera’s mission is to establish itself as the largest centre of excellence for extrusion in Europe,focusing on the manufacturing of production lines featuring state-of-the-art technology for plasticmaterials processing in the blown film and foil and sheet sectors, making it the pioneer of extrusion inthe future.
Bandera’s objective is to strengthen its position in the international market as the leading industrial supplier ofinnovative extrusion lines combining: design, manufacturing, commissioning and technical support.
MISSION: EXTRUSION IN THE FUTURE
Milestone
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Designing safe andreliable productionlines which offerexcellent high qualityperformance, incompliance with ECsafety rules.
Ensuring minimumenergy consumptionlevels for productionlines
Manufacturing extrusionlines dedicated to theproduction of finishedgoods made frominnovative thermoplasticmaterials therebyhelping in theprocessing of recycledand/or biodegradablematerials
Promoting technologiesand processes to enablea sustainable decreasein the weight ofpackaging
Bandera’s business is focused on four fundamental aspects
MILESTONES
Valori
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To achieve its mission, Bandera has adopted a value system at every level of its organisation:
Focus on customers and their production needs via continuous research and improvements in the quality ofextrusion line equipment supplied
Corporate reliability, integrity, discretion and transparency strengthen Bandera as a long-term credible andreliable supplier and technology partner
Skilled in innovation and promoting change to bring forward new applications of finished products made byBandera production lines
Open to new ideas and proposed solutions to maximise technological progress in plastics processing
VALUES
extrusion intelligence
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The concept of EXTRUSION INTELLIGENCE®
represents the essence of continual innovativeideas on extrusion technology
As a globally recognised brand, Bandera issynonymous with extrusion technologicalinnovation supplying reliable and value for moneysolutions and equipment
Bandera has always had a clear vision:manufacture innovative ideas for the plasticsindustry
Thanks to more than 65 years experience indesigning, manufacturing, selling, installationand assistance of extrusion machinery in theglobal market, Bandera is qualified to supplyengineering services, know-how and turnkeyinstallations
THE CONCEPT OF EXTRUSION INTELLIGENCE®
etica-bandera
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Build positive relations with business partnersto develop and grow together
Develop expertise at all levels of the organisation
Maximise the skills of all personnel to ensureinvolvement in the company’s mission
Be efficient and responsive when providingtechnical support to customers
Promote the concept of "Made in Italy" for thebrand throughout the world
Pursue socially useful projects in the localterritory
BANDERA’S ETHICS
distretto
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The headquarters and manufacturing facilities arelocated in a beautiful park
The company is situated in Busto Arsizio, just 15minutes from Milan Malpensa InternationalAirport
The area in Lombardy between Milan, Varese andNovara is a globally-known industrial district,specialising in the construction of machinery forplastics processing
THE PLASTICS DISTRICT
uomini al lavoro
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Bandera’s manufacturing environment has a lively and unceasing energy
The factories have recently been renovated to enable better coordination of the phases of mass production with therelative control and assembling procedures for individual orders
MEN AT WORK
reparti produttivi
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3 production sites (covering a total area of55,000 m2):
mechanical and electrical assembly area ofextruders and complete lines including a newbuilding under construction to be used forwet tests on the systemsplant specialising in the production of screws,cylinders and flat extrusion headsarea dedicated to testing of extrusion coatingsystems
Extensive use of CNC machine tools for themanufacture of screws and cylinders for extruders;extrusion heads for large-sized blown film mayalso be produced
All mechanical parts are designed andmanufactured completely in-house. Furthermoremuch of our ancillary equipment is designed by us
MANUFACTURING DEPARTMENTS
reparto R-D
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A new building housing R&D activities and wet tests on complete production lines will be finished in 2014
NEW R&D AND TESTING ROOM DEPARTMENT
presenza globale
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A global network gives Bandera a capillary presence: there are sales offices located around the world andexclusive representatives
Technical support is available on every continent
GLOBAL PRESENCE
Gamma di produzione attuale
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From the very start, the company has always had a solid financial base
Considering the number of employees and sales revenue, Bandera is the largest manufacturer of extrusionsystems in Italy
In the last few years not only has the company significantly increased the number of specialised technicians– mainly engineers working on design and support – but the business has also grown substantially on a globalscale
FACTS & FIGURES: RECENT DEVELOPMENTS
Risorse umane
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Bandera continuously works to strengthen the professional development of its staff. The company isin contact with the technical and business universities in the Turin, Milan and Varese areas toconstantly promote young talented undergraduates
Individual expertise is guided by a team mentality, ensuring that competitive and efficient workingteams are created
Bandera organises internal training sessions in collaboration with ASSOCOMAPLAST on the scienceof polymers and their transformation, at which customers can also participate
OUR STAFF
progettazione
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In-house manufacturing of the most important parts for extrusion systems ensures perfect quality and fastsupply of spare parts, including parts for non-standard machinery
Over the years the company has built up a thorough understanding of rheology for all thermoplasticmaterials, allowing specific application of technologies to state-of-the-art finished products
The use of computers for simulation and design allows a pre-project check on a system’s performance
DESIGN AND MANUFACTURING OF“MADE IN BANDERA"
fatti&cifre - evoluzione
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PRODUCT LINES
soffio
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Complete extrusion lines for blown film
Bandera supplies complete extrusion lines for the production of
multilayer film - 3, 5, 7 and 9 layers - for technical packaging (food packaging industry, medical-pharmaceuticallamination and converting)agrifilm (high output, multilayer, width more than 22m, special extrusion heads with a Ø of more than 2,600 mm)thick geomembrane film for use in civil and industrial waterproofing systems
Bandera also supplies "know-how" and innovative technologies appliedto the processing of cutting edgethermoplastic materials for the production of industrial bags (HDBFFS), carrier bags and bags ofdifferent shapes and sizes in HDPE or in biodegradable material, as well as shrink film (for coveringpallets and stretch hood covering)
MAIN PRODUCT LINES
foglie lastre
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Bandera designs and manufactures complete extrusionlines for the production of single and multilayer foilmainly for the food packaging industry:
120 micron windable foil up to 2 mm in thicknessmade of HIPS, PP, CRPS, A/CPET and PETG (usingcompact and foam materials) and PLA, forapplication in the rigid thermoformed foodpackaging sector both on and off the productionline
MAIN PRODUCT LINES
Complete extrusion lines for foil and rigid film
foglia lastra
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Bandera is a world leader in the technology forPET rigid film direct extrusion without drying. Ituses a patented system which employs a co-rotating twin screw extruder and a high vacuumsystem
In the 10 year period 2003/2013 more than 80complete lines have been sold and installed atthe largest converters in the world
MAIN PRODUCT LINES
Complete extrusion lines for PET film
foglia lastra
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Technical sheets made of HDPE, PP, HMWPE, PC,mixed with ABS and mixed materials(thermoplastic resins and industrial wasteproducts) for components in the automotiveindustry and all thermoforming markets
Flexible sheets for waterproofing systems(multilayer geomembrane made of PP/PE) also withinternal fiber or fabric reinforcement
Thin sheets made of PP and PET (generallyembossed) for the paper industry; mediumthickness sheets made of PS and ABS/ABS-PMMAfor the production of electrical appliances
MAIN PRODUCT LINES
Complete sheet extrusion lines
estrusori
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Extruders
The manufacturing of extruders for various applications is a very important business for Bandera:single-screw extruders, counter-rotating and co-rotating twin-screw extruders, large extruders with acascade configuration, extruders with a special design for solid and new foam materials
Manufacturing on-site includes the following: extruders, screws and cylinders for groups of individualextruders (single-screw, counter-rotating and co-rotating twin-screw) and extrusion heads (for film andpipes)
MAIN PRODUCT LINES
granulazione
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Bandera operates in other manufacturing sectors withhigh quality products.
The sectors are:
PVC pelletising lines with counter-rotating twin-screw extruders
Pelletising
SECONDARY MANUFACTURING ACTIVITIES
foglie lastre
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Bandera operates in other manufacturing sectors withhigh quality products.
The sectors are:
Extruders for steel pipes coating andthermoplastic pipes production lines
SECONDARY MANUFACTURING ACTIVITIES
Pipe Extrusion Coating
qualità
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Quality is considered the cornerstone of everystage of design, manufacturing and technicalsupport in Bandera
In 1998 the company obtained ISO 9001certificationThe quality culture is directed at customersatisfaction and is subject to continuous updatingThe quality control procedures are standardisedfeaturing the following steps:
prior verification of materials and constantmonitoring of supplierschecking the product during themanufacturing stagesquality control of the finished productidentification and tracking of materials andproductsconstant verification of instruments formeasuring and tests
QUALITY CONTROL
servizio-postvendita
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Bandera has created a team of dedicatedtechnicians for the installation and start-up ofcomplete production lines and for trainingcustomers’ personnel
Responsive and efficient customer service is afundamental part of any business with completeproduction lines located throughout the world
Bandera machinery is designed and manufacturedto be exceptionally durable over time. Thisdurability is optimised thanks to on-sitecustomised maintenance programs
After sales service is guaranteed 24 hours aday via a specific communication networkdedicated and coordinated between 4 servicecentres located throughout the world (Italy,Belgium, Brazil, China)
AFTER SALES SERVICE
Ricambistica
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Bandera manages a service for the correct identification and quick delivery of all spare parts internally,also including ancillary components
SPARE PARTS
Contatti
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Dr. Mario Del CaneChairman of the Board
Piero BanderaMember of the Board and Managing Director
Franco BanderaMember of the Board and Managing Director
Enrico VenegoniChief Technical Director and member of the Board
MANAGEMENT BOARD
Enrico VenegoniTechnical Director, foil & sheets division
Maurizio GambarottoIndustrial operations, manufacturing & procurement Director
Diego CastiglioniTechnical Director, blown film division
Sergio CerianiFinance and Administration Director
Dr. Andrea RiglianoSales and Marketing Director
BOARD OF DIRECTORS CREDITS
PARTNERS
CORPORATE CONTACTS ANDSTRATEGIC PARTNERS
Advertising
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EXTRUSION INTELLIGENCEADVERTISING CAMPAIGN 2013/2014
®
fine
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In respect for the environment, this document is also available for download
Costruzioni Meccaniche Luigi Bandera SpA Corso Sempione, 120 – I–21052 Busto Arsizio (VA) Italy
t +39 0331 398111 – f +39 0331 680206 - [email protected] – luigibandera.com