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Combustion Associates, Inc. Corporate Profile
41

Combustion Associates Inc. Corporate Profile

Nov 14, 2014

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Page 1: Combustion Associates Inc. Corporate Profile

Combustion Associates, Inc.

Corporate Profile

Page 2: Combustion Associates Inc. Corporate Profile

EPC / Manufacturing / Systems Integration

Energy• 1 to 10 MW

• Distributed Generation

• Multiple Fuel Capacity

• Combined Heat & Power

• B.O.P., Substations, T&D

• Fuel Metering

• Heat Recovery

• Food Processing

• Water Treatment

• Low NOx Burners

• Select Catalytic Reduction Systems

• Waste-to-Energy

Process Environment

Page 3: Combustion Associates Inc. Corporate Profile

In-House Engineering Capabilities

Design Drafting3-D Modeling

ProcessCivil

StructuralMechanicalElectricalControls High/Low VoltageR & DFEEDPre-FEED of New Concepts

Page 4: Combustion Associates Inc. Corporate Profile

Experienced Team You Can Count On

Fluid Mechanical Piping Pipe Spool Fabrication Electrical Controls and

Instrumentation Pressure Vessels Calibration, Testing and

Documentation Exotic Metals

Heat Tracing

In-House Manufacturing Capabilities

Page 5: Combustion Associates Inc. Corporate Profile

Environmental SystemsSample Projects

• LA Dept. of Water & Power

• Grayson Power Plant Glendale

• TXU Energy

• Indiana Light & Power

• Foster Wheeler Corporation

Page 6: Combustion Associates Inc. Corporate Profile

SCR & Ammonia

Vaporization System

Page 7: Combustion Associates Inc. Corporate Profile

• Dow Chemical - Caustic Evaporator

• Newmont Mining - Fuel Conditioning

• Alfa Laval - Food Processing Skid

• TCO - Desuperheater Package

• US DoD – 800+ M-80 Hot Water Heaters

Process SystemsSample Projects

Page 8: Combustion Associates Inc. Corporate Profile

SolidWorks - Two Story Caustic Evaporator System

Page 9: Combustion Associates Inc. Corporate Profile

Two-Story Caustic Evaporator Skid Turnaround Time – 63 Days

Page 10: Combustion Associates Inc. Corporate Profile

M-80 Water Heater Systems

Page 11: Combustion Associates Inc. Corporate Profile

Process Systems

Fuel Skids

Build-to-Print

Page 12: Combustion Associates Inc. Corporate Profile

Energy Systems Modular Power Plants

• Spirit 1 Aero-derivative Power Generation

• Spirit 3 Aero-derivative Power Generation

• Spirit 5 Aero-derivative Power Generation

• Spirit 10 Aero-derivative Power Generation

• Renewable Energy

Options• CPBL - Combined Heat and Power

• Trailer-Mounted

Page 13: Combustion Associates Inc. Corporate Profile

Weather-resistant and sound attenuated acoustic enclosure Equipped with fire suppression and gas detection systems Multiple Fuel Capacities Fully automated control system Built-in remote monitoring and analysis capability

1 MW Modular Power Plants

Page 14: Combustion Associates Inc. Corporate Profile
Page 15: Combustion Associates Inc. Corporate Profile

Trailer Mounted Spirit 1 System

Page 16: Combustion Associates Inc. Corporate Profile

Trailer Mounted Spirit 1 System

Page 17: Combustion Associates Inc. Corporate Profile

Two 1 MW Units

Heat Recovery Unit Integration with CAI Spirit 1

Combined Cycle Power Plant

Page 18: Combustion Associates Inc. Corporate Profile

Trailer Mounted Spirit 3 System

Page 19: Combustion Associates Inc. Corporate Profile

Trailer Mounted Spirit 3 System

Page 20: Combustion Associates Inc. Corporate Profile

Turbine Skid

Generator Skid

Auxiliary SystemControl Room

Power House

Page 21: Combustion Associates Inc. Corporate Profile

Turbine Skid with Enclosure

Page 22: Combustion Associates Inc. Corporate Profile

Optional BOP Equipment Distribution panels Fuel processing skids Compressor wash system Fogging system HRSG Gas Compression Systems

Generator Skid

Page 23: Combustion Associates Inc. Corporate Profile

Concept

Design

Fabrication

Page 24: Combustion Associates Inc. Corporate Profile

PLUG-N-PLAY

• Fast disconnects

• Pre-fab cables and flex hoses for fast install

Page 25: Combustion Associates Inc. Corporate Profile

Volume Production Capabilities

Page 26: Combustion Associates Inc. Corporate Profile

Ramp-Up and Implementation

STRATEGY • Project-Based• Lead Capacity • Strategy• Result = On-time

Delivery• Stay Within Original

Budget

HUMAN CAPITAL

• Labor Pool of 160,000 +

• Excess Capacity• Expertly trained

technicians• Resource alliances

LOCATION, LOCATIONLOCATION!

• The Riverside-San Bernardino Metropolitan non-agricultural labor force in 2011 was 1,111,7001

• 25 miles from Los Angeles

• Port of LA • Railway Hub• All Major freeways

1. Source: Employment Development Department

Page 27: Combustion Associates Inc. Corporate Profile

Above - Fabrication of Eight 10 MW Units

Below - [L] Steam Atomizer Fuel Skids [R] Down Fired Reformer Burners

Page 28: Combustion Associates Inc. Corporate Profile

Total “Turn-Key” EPC ServicesEngineering, Procurement &

Construction

• 80 MW Power Plant – West Africa

• 161 kv High Voltage Switchyard

• Water Treatment Systems

• Balance of Plant Equipment

• Transmission and Distribution

Page 29: Combustion Associates Inc. Corporate Profile

Complete “Green Field” Project

80 MW Power Plant – Benin, W. Africa

Page 30: Combustion Associates Inc. Corporate Profile

Design Procurement Installation Infrastructure

Commissioning Training

Dredge for Water Construct Fuel Tank

Prepare Foundation

Page 31: Combustion Associates Inc. Corporate Profile

Transformers

Unit with Air Inlet and ExhaustCivil Engineering

Page 32: Combustion Associates Inc. Corporate Profile

161 KVA Switchyard

Four CAI Spirit 10 MW Units10 MW Simple Cycle

Page 33: Combustion Associates Inc. Corporate Profile

24/7 Continuous Power Distributed Energy

Page 34: Combustion Associates Inc. Corporate Profile

Renewable Energy Focus

Page 35: Combustion Associates Inc. Corporate Profile

Landfill Gas to Power• Cathedral City, CA

• Project approved by County Board in Nov 2011

• Currently flaring the Landfill Gas

• 1 MW ‘Spirit 1’ Gas Turbine

• Will meet some of the toughest emissions standards in the world

• Ongoing project viability analysis

• Gas conditioning configuration

CAI is a partner in EPA’s Landfill Methane Outreach Program (LMOP)

Credit: County of Riverside, US EPA

Page 36: Combustion Associates Inc. Corporate Profile

Municipal Waste + Tires

Two 5 MW Turbines

CES has projects in Virginia, South America, Australia & Antarctica in the pipeline

Credit: County of Riverside

• La Junta, CO• 10 MW capacity• MSW with tires• Developer is ‘Creative Energy Systems’• PPA negotiations with Black Hills Energy• CAI will be the EPC contractor

MSW Pyrolysis Gas Clean-up

Page 37: Combustion Associates Inc. Corporate Profile

DOD Landfill Trash To Electricity Solicitation

• DOD landfill• 1 MW capacity• Partnering with UC Riverside• Open solicitation

Waste Gasification Gas conditioning 1 MW Turbine

Separ-ation

WarmGas

Clean-up

Wet Feed-stock

water

SHR WGS

CH4 , Steam

Excess H2

H2/CH4

Pre-Treat-ment

CH4 SNG

Credit: CE-CERT, UC Riverside, DOD

Page 38: Combustion Associates Inc. Corporate Profile

Quality Control Standards

• American Society of Mechanical Engineers (ASME)

• American Institute of Steel Construction (AISC)

• American Welding Society (AWS)

• American Society of Testing and Materials (ASTM)

• Occupational Safety and Health Standards (OSHA)

• International Building Code (IBC)

• American National Standards Institute (ANSI)

• National Fire Protection Association (NFPA)

• The Society of Protection Coatings (SSPC)

• National Electrical Manufacturers Association (NEMA)

• American Petroleum Institute (API)

• Institute of Electrical and Electronics Engineers (IEEE)

• ISO: 9001 Standard

Page 39: Combustion Associates Inc. Corporate Profile

Recognition / Awards• Recipient of 2011 Presidential “E” Award for

Excellence in Exporting

• Recipient of 2010 Trailblazer Award presented by NABO

• Recipient of 2009 Spirit of the Entrepreneur Award for Technology

Recipient of 2009 Exporter of the Year Award for Sub-Saharan Africa

• Recipient of 2008 National Minority Person of the Year

• Recipient of 2007 Vendor Excellence Award

• Recipient of 2006 National, Regional and District Exporter of the Year Awards

• Recipient of 2005 Minority Manufacturer of the Year Award

Page 40: Combustion Associates Inc. Corporate Profile

Strategic Partners• LMOP – Landfill Methane Outreach Program• Idaho National Labs• Salt Lake Valley national Labs• Minority Business Enterprise• Southern California Minority Business Council• Houston Minority Business Council• Small Business Association• U.S. Commercial Services, USTDA• GE Aero, Energy, Digital, Transportation• Riverside County Manufacturers and Exporters Association• University of CA - C Cert• Millennium Challenge Corporation• County of Riverside Waste Management• Office of the Governor of California• Southern California Edison

Page 41: Combustion Associates Inc. Corporate Profile

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