CLIQUEZ POUR MODIFIER LE STYLE DU TITRE This document is the property of Coriolis Composites, it can be neither divulged nor reproduced without written permission. PRESENTATION 2015 1
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PRESENTATION 2015
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SUMMARY
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I. Company Profile & References
II. Products
III. AFP process capabilities
IV. Why choose Coriolis?
V. Technical Center
VI. Customer Service
VII. Software
VIII. Main Customers References
IX. Contacts
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Worldwide Leader for fiber placement robot & software
Founded in 2001, French independent company, worldwide
presence:
- Headquarter in Lorient with production, engineering, customer support,
software development,
- Over 100 people, 4 subsidiaries (local presence) and 3 agents:
I - COMPANY PROFILE
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Several major aeronautical programs:
I – PROGRAM REFERENCES
*Trademark of Bombardier Inc. or its subsidiaries
Images provided courtesy of Bombardier Inc. and Dassault Aviation
AIRBUS A320neo
AIRBUS A350 XWB
IRKOUT MS21
AIRBUS DS Ariane
DASSAULT AVIATION Falcon 5X
BOMBARDIER CSeries*
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I – CUSTOMERS REFERENCES
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II - PRODUCTS
SINGLE TENSIONING DEVICE
MULTIWINCH ©
FLEXIBLE TUBES ALLOWING HEAD MOVEMENT IN ALL DIRECTIONS
FAST AND AUTOMATED FEMALE OR
MALE MOULD LOADING DEVICE COMPACT
HEAD
Fiber placement robot
CREEL
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Cell architecture
• Siemens 840D
• Kuka
• Linear Axis
• Positioner
Materials
• Thermoset
• Thermoplastic
• Dry fiber
FP Systems
• 1 x ¼ to 1’’
• 8 x ¼ ’’
• 16 x ¼ ’’
• Infra Red heating
• Laser heating
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II - PRODUCTS
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Turn key flexible cell
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II - PRODUCTS
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Female layup with IR heating
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III – AFP PROCESS CAPABILITIES
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Sandwich structures and steering capabilities
Lay up of a Falcon nose cone
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III – AFP PROCESS CAPABILITIES
Lay up of 30
ramps
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• High compaction around the edge
• Can be adapted to a standard AFP head
• Permits ply drop-offs and ramps around the corner without manual intervention
• Increase productivity
Patented system and
dedicated software
algorithms to compact
fiber on the corner
Spar lay up capability with compacting device for sharp edges
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III – AFP PROCESS CAPABILITIES
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SPECIFICATIONS
• Automatic cut and restart function for each fiber
• Maximal speed: 1 m/s
• Path repeatitivity: +/- 0.5 mm
• Cut and restart on the fly repeatitivity: +/- 2 mm at 0.5 m/s speed
• Programmable compacting force up to 1000 N for 16 x ¼’’
• Programmable heating power: infrared or laser
• Friendly Human Machine Interface and full process traceability
• Minimum fiber length 90 mm
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PERFORMANCES
III – AFP PROCESS CAPABILITIES
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• Industrial production – Its reliable and robust design meets the requirements of serial production
where maintenance requirements are higher.
• Speed - It ensures high productivity due to the rapid movements and high acceleration of the fully
exploited robot base due to the low weight and low inertia of the head.
• Precision – The low weight of the head (60 kg), obtains a precision and layup repeatability meeting
the requirements demanded from the aeronautic industry.
• Managed budget – A ratio of quality/productivity/investment to a high level, thanks to the
combination of the robotic base/process.
• Flexibility - They easily adapt to different geometries, different ranges.
• Compactness – Enables the making of complex parts.
• Versatility – It is suitable for industrial applications as well as for development centers, with the
possibility of easily integrating numerous options.
• Know-how of more than ten years in the use of materials ‘of the future’ dry fiber and thermoplastic.
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IV – WHY CHOOSE CORIOLIS?
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• Expert team dedicated for composite development
• Confidential & clean area dedicated to customer
composite part development
• Robotic cells
8 axes Kuka cell 16 fiber ¼''
8 axes Siemens and Kuka cell 8 fiber ¼''
• Processing dry fiber, thermoset and thermoplastic
• Out-source aerospace qualified suppliers
Autoclave curing capabilities (up to 5 meter diameter)
Non Destructive Inspection by Level 2 & 3 inspectors
Carbon and resin tools for prototypes and production
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V – TECHNICAL CENTER
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• Annual contract: preventive maintenance, hotline and dedicated spare parts stock
• Dedicated Service maintenance staff
• Remote service (machine & software)
• Machine designed with standard easy to change modules:
o Process: spool unit, sleeve, fixed & mobile head devices, creel cabinet, electrical
process cabinet, air dryer
o Robotic: robot, rail, positioner, CNC
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VI – CUSTOMER SERVICE
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VII – SOFTWARE
CADFIBER: Stand alone solution for composites manufacturing
DESIGN • Import of composites stacking
• Fiber simulation and analysis
• Advanced rosette for optimization
MANUFACTURING • Tape courses generation and analysis
• Advanced sectorization
• Tool path review and optimization
• Fiber export for structural analysis
• Export for laser projection
MACHINE SIMULATION • Robotic and machine tool simulation
• Simulation validation: bound, collision…
• Post-processor
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CATFIBER for CATIA and DELMIA V5/V6
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VII – SOFTWARE
DESIGN for MANUFACTURING • Embedded in CATIA Composites
Design
• Productivity fiber analysis
• Optimization of fiber path
AFP PROGRAMMING • Tape courses generation and analysis
• Tool-path review
• Associativity with design
• Fiber export for structural analysis
MACHINE SIMULATION • Machine kinematics checks
• Post-processor
• NC code verification
• PLM integration of manufacturing data
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VIII – REFERENCES
AIRBUS OPERATION : Proven productivity Up to 25 kg/h with 16 tows
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AIRBUS DEFENSE AND SPACE
VIII – REFERENCES
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BOMBARDIER: CSeries Aircraft AFT Fuselage
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Images provided courtesy of Bombardier Inc.
VIII – REFERENCES
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IV - CONTACT
ZA du Mourillon
Rue Condorcet
F-56530 QUEVEN
Phone: +33 (0)2 97 59 94 98
Fax: +33 (0)2 97 59 90 24
Commercial
M. Davy Leboucher
Mobile: +33 (0)6 01 24 22 47
Technical
M. Alexandre Hamlyn
Mobile: +33 (0)6 72 95 87 18
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