Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

CLEANING AND SANITIZING IN THE MILK PROCESSING INDUSTRY

Competition forces each company to optimize its production efficiency at the lowest cost. You as a sanitation specialist have the responsibility to ensure your processes function optimally. This responsibility also includes selecting and using the appropriate products, procedures and programs.

Ecolab can supply the tailor made chemicals and equipment for cleaning, sanitizing and chain lubrication in the milk processing industry as well as for other fields of application.

To meet your needs or solve your problems, Ecolab provides service by trained specialists and a wide selection of products and equipment.

This brochure summarizes the result and knowledge of more than 70 years of experience in serving the beverage and food industries.

2

Contents Page

Milk transportation 4Milk cans 4Milk collecting trucks 5

Milk reception 6Reception, storage tanks, pipelines 6

Raw milk processing 7Pasteurizer, separator, homogenizer, pipelines 7Cleaning of milk bottles and crate cleaning 9

Long life milk production 10UHT-plant 10Sterile tanks 11

Yoghurt production 12

Fresh cheese production 13

Cheese production 14Cheese making machine, coagulator, cheese vats, pipelines 14Cheese moulds, cheese cloths, trays, boards, cheese grates 15

Butter production 16Cream ripening vat 16 Cream heater 17Butter making machine, churn and worker, butter packing machine 17

Filling equipment for milk, fresh cheese, yoghurt and desserts 18

Ice cream production 19Storage tanks, mixing tanks, pipelines 19Freezer 20 Filler

Evaporated milk-, milk powder production 22Evaporator 22Spraying tower 22Roller-drum dryer 23

Water treatment 24Boiler 24 Cooling system 24Ice water conservation 24

General plant cleaning 25Exterior cleaning of equipment in all production rooms, floors and walls 25A septic filling rooms 26Floors 26Sanitary rooms 26Personnel 26

27P3-Equipment

27

21

Abbreviations

3

4Milk transportation

Methods Product Product Characteristics P Li St Al M Application/ControlCleaning by spraying in can washingmachines

P3-aquanta SI Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + + + C. 2 4% T. cold F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x + + + C. 0.5-1% T. 50-80C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

CombinedCleaning and sanitation by spraying in can washingmachines

P3-horolith CIP Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid.

x + + + C. 0.5 2% T. 50-80C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein

CombinedCleaning and sanitation by hand

P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

T. cold to 50C F. 0.2 S. 50ml L. 0.5n HCI I. Methyl Orange

x + + - C. 1-2%

Milk cans

5Milk collecting trucks

Methods Product Product Characteristics P Li SSSt

Al M Application/Control

CombinedCleaning and sanitation by spraying


+ + + + C. 0.5 2% T. 50-80C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein

P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine.

x + + - C. 1 2% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Cleaning by spraying or circulation

P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.

x + - + C. 0.5-1% T. 6090C F. 0.06S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip LF Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + - + C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein


x + + + C.0.5-2% T. 50-60C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-aquanta OP Liquid acidic, phosphate free cleaning agent

x + + C. 0,5-2,0% T. 50-60C F. 0,39 S. 50 ml L. 0,5n NaOH I. Phenolphthalein

Sanitation by spraying or circulation

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

x + + 0 C. 0.2-0.5% T. cold/ambient

see special titration instructions datasheet

P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

x x - C. 0,1% T. up to 40C


6Milk reception Reception, storage tanks, pipelines

Methods Product Product Characteristics P LiSsSt Al M Application/Control



x + + + C. 0.5 2% T. 50-80C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein


x + + - C. 1 2% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange




P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity

x + - + C. 1-2% T. 50-70C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein




(see special titration instructions)


x + C. 0,1% T. up to 40C

(see special titration Instructions

CombinedCleaning and sanitation by hand


T. cold to 50C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange

x + + - C. 1-2%

7Raw milk processing Pasteurizer, separator, homogenizer, pipelines


AL M Application/Control

Cleaning by circulation(alkaline)


x + C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein

P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity

x + + C. 1-2% T. 50-70C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

(acid) P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x + - C. 0.5-2% T. cold to 65C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein

Additive to acids P3-stabicip NA Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion.

x + + C. 0.3-0.5% T. 60 - 80C

Single phase alkaline cleaning by CIP

Compound

P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Due to this combined effect acid cleaning steps might be eliminated or tremendously reduced, depending also on the water hardness.

x + - C. 0.5-1% T. 6090C F. 0.05 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

+

8Sanitation by circulation


x T. up to 40C



x +

0 C. 0.2-0.5% T. cold/ambientsee special titration instructions datasheet

+ - C. 0,1%

Additives P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness.

x + + C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8%T. 70-90C

P3-stabicip TH Neutral surfactant booster for alkaline and acid cleaning solutions to improve fat dissolving.

X + x + C. 0.1-0.3%T. 60-90C

Pasteurizer, separator, homogenizer, pipelines


AL M Application/Control

9P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

C. 5-10% T. 30-60C

Crate cleaning

Methods Product Product Characteristics Application/ControlCleaning by circulating or CIP-process

P3-aquanta extra Liquid neutral cleaner containing special wetting agents to grant a good cleaning, a spotless drying and a long term antistatic effect. In order to increase the cleaning effect it could be applied together with the carry over from the warm water rinsing or with 0.5 1% caustic soda.

C. 0.5-1% with water C. 0.3-0.5% with NaOH or carry over T. 40-80C

Cleaning of milk bottles Methods Product Product Characteristics

P Li SsSt

M Application/Control

Additive to caustic soda solutions

P3-stabilon cip Liquid cleaning booster C. 0.15-0.3% T. 60 -80C

Additive to concentratedcaustic lye (50%)

P3-stabilon WT Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation!Mixing ratio depends on degree of soil.

T. 70 90C Mixing ratio of NaOH 50% and P3-stabilon WT 95:5 for normal soil 90:10 for heavy soil Applicationconcentration of above mixture 4%

Antifoamers P3-prevafoam PB Neutral liquid antifoam agent containing foam depressing surfactants (readily biodegradable), to be added to alkaline solutions if required.

C. PET: 0.01 0.03% (100-300 gr/m)

Scale preventor P3-polix XT Liquid acid concentration containing organic sequestering agents to prevent calcium deposits in the warm water rinsing selection. P3-polix XT has a threshold effect on the water hardness, but in order to prevent a settling of the hardness particles the compartments should be rinsed thoroughly after each production.

C. 5 80 ppm depending on water hardness.

Sanitizer for rinsing water

P3-hypochloran50 P

Sanitizer with stabilized available chlorine.

x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20C

see special instructions datasheet

for alkaline single phasecleaning.

xx

+

+

+

+

10

Long life milk productionUHT-plant

Methods Product Product Characteristics P Li M Application/ControlIntermediatecleaningUnder production conditions,circulating at 140C

Compound(alkaline)

P3-mip 100 Highly alkaline product containing surfactants, complexing, sequestering and other cleaning agents for the removal of organic and inorganic precipitates. Due to this combined effect and acid cleaning step in the intermediate cleaning can be neglected. Concentration depends on water hardness.

x - C. 2.5-3% T. 130-140C F. 0.06 S. 50 ml L. 0.5 n HCI I. Phenolphthalein

Additiveto caustic soda solutions

P3-stabicip EA Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness.

x + C. soft water 0.3-0.5% Medium hard 0.5-0.7% hard 0.7-0.9% T. 130-140C

Acid treatment P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x - C. 1-2% T. 140C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein


x + C. 0.3-0.5% T. 60 - 80C

Main cleaningBy circulation at 80-90C

Compound(alkaline)

P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends onwater hardness.

x 0 C. 2-3% T. 7090C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein



x 0 C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90C

Acid treatment P3-horolith USP Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x 0 C. 1-2% T. 80-90C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

11

Sterile tanks

Methods Product Product Characteristics P Li M Application/ControlCombinedCleaning and sanitation by spraying


T. 50-80C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein


+ + C. 1-2% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange


+ + C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein


C. 0,1% T. up to 40C

(see special titration Instructions


+ 0 C. 0.2-0.5% T. cold/ambient


+ - C. 0.5-1%

+

Cleaning byspraying orcirculation

Sanitation byspraying orcirculation

Conveyor chains

Types Product Product Characteristics Application/ControlLubricant for cardboard boxes

P3-lubostar CP Liquid, soap free chain lubricant for card boxes- suitable for all water hardnesses - phosphate free

C. 0.2 0.4% Continuous dosing

12

Yoghurt production

Methods Product Product Characteristics P Li M Application/ControlCombinedCleaning and sanitation by hand


x - C. 1-2% T. cold to 60C F. 0.19S. 50ml L. 0.5n HCI I. Phenolphtalein

Cleaning by circulation

P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.

x + C. 0.5-1% T. 7090C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip RC Alkaline cleaner containing complexing, sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning.

x + C. 1-3% T. 6080C F. 0.15 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

Additive to alkalinesolutions


x + C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90C

Sanitation by circulation

P3-hypochloran50 P



see special instructions datasheet


C. 0,1% T. up to 40C

see special titrationinstructions datasheet


x 0 C. 0.2-0.5%T. cold/ambient


x

13

Fresh cheese production

Methods Product Product Characteristics P Li M Application/ControlCombinedcleaning and sanitation by spraying or circulation




P3-mip zentra Alkaline cleaner with complexing and sequestering agents for use in fresh cheese separators. Approved by Westfalia.

x 0 C. 2-3% T. 80C F. 0.1 S. 50 ml L. n/2 HCl I. Phenolphthalein

P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x 0 C. 0.5-1% T. 60-70C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein


P3-stabicip XT Liquid concentrate of active ingredients; contains surfactants with defoaming effect as an additive to caustic soda solutions in CIP systems

x 0 C. 0,1 - 1 % T. 50 - 80C

Combinedcleaning and sanitation by circulation


x - C. 1-3% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange



C. 0,1% T. up to 40C



x 0 C. 0.2-0.5% T. cold/ambientsee special titration instructions datsheet

x

14

Cheese production Cheese making machine, coagulator, cheese vats, pipelines

Methods Product Product Characteristics P Li M Application/ControlCombinedcleaning and sanitation by hand



Cleaning by circulation or spraying

P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity.

x + C. 1-2% T. 50-80C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein


x + C. 0.5-1% T. 60-70C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein

Combinedcleaning and sanitation by circulation or spraying




x + C. 0.7-1.5% T. 50-80C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein



x C. 0,1%T. up to 40C



x 0 C. 0.2-0.5% T. cold/ambient


15

Cheese moulds, cheese cloth, trays, boards, cheese grates

Methods Product Product Characteristics P LiStSt Al Application/Control

Combinedcleaning and sanitation by hand


x + - C. 1-2% T. cold to 50C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange



x + + C. 0.7-1% T. 60-70C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein


x + + C. 0.5-1%T. 60-80C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein



Cleaning by spraying

P3-mip CIP Highly alkaline cleaner containing complexing and cleaning agents.Suitable for use in hard water.Concentration can be controlled by conductivity.

x + - C. 1-1.5% T. 60-80C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein


x + - C. 0.5-1.5% T. 60-70C F. 0.24 S. 50 ml L. 1n NaOH I. Phenolphthalein

Sanitation by spraying or by hand

P3-hypochloran50 P


x C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20C

see special instructions

16

Butter production Cream ripening vat

Methods Product Product Characteristics P LiStSt

AlM Application/Control

Combinedcleaning and sanitation by spraying or circulation


x + + + C. 0.5-2% T. 50-80C F. 0.23S. 50 ml L. 1 n HCl I. Phenolphthalein


x + + - C. 0.5-2% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange


P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates.

x + - + C. 0.5-1.5% T. 8090C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein


+ - + C. 1-2%T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein



C. 0,1% T. up to 40C

see special titrationinstructions datashe



see special titration instructions datashe

datasheet

datasheet

x

x

17

Cream heater

Methods Product Product Characteristics P Li M Application/ControlCleaning by circulation

P3-mip 100 Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates.

x + C. 0.5-1.5% T. 8090C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein




x - C. 0.5-1% T. 60-70C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein



C. 0,1% T. up to 40C



x 0 C. 0.2-0.5% T. cold/ambient

see special titration instructions datsheet

Butter making machine, churn and worker, butter packing machine



Combinedcleaning and sanitation by circulation or by hand


T. 50-60C F. 0.19S. 50ml L. 0.5n HCI I. Methyl Orange


x + + 0 C. 1-1.5% T. 50-80C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein

x + + - C. 1-2%

x

18

Filling equipment for milk, fresh cheese, yoghurt and desserts

Methods Product Product Characteristics P Li

StSt




x + + + C. 0.5-2% T. 60-70 F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip RC Alkaline cleaner containing complexing, sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning.

x +. - + C. 0.5-1.5% T. 5070C F. 0.15 S. 50 ml L. 0.5 n HCl I. Phenolphthalein



x + + - C. 1-2% T. cold to 50C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange


P3-hypochloran50 P

Sanitizer with stabilized available chlorine. x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 2

see special instructiP3-oxonia active Slightly acid sanitizer based on a stabilized

combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.



Sanitation by soaking(overnight,weekends)

P3-trimeta SAN conc

Neutral product based on Biguanide. Free of quaternary ammonium compounds. Also suitable for fillers with plastic parts sensitive to acids or oxidizing agents.

x + + + C. 0.05-0.2% T. cold/ambient (see special titr

instructions)

Cleaning by circulation and spraying of fillers/packers

P3-mip FPC Mild alkaline cleaner containing surfactants, antifoam and sequestering agents. Suitable for all materials used in fillers. Low foaming. Removes oil and fat.

x + + - C. 0.5-2% T. 30-60C F. 0.725 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Outside cleaning of filling- and other dairy equipment

See also Generalplant cleaning

P3-topax 12 Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.

x + + - C. 2-5% T. 20-60C F. 0.4 7 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Products are approved and listed by leading equipment manufacturers!

to 20C seespecial instructions

(see specialtitration instuctions)

datasheet

to 20C seespecial instructions

(see specialtitration instuctions)

19

Ice cream production Storage tanks, mixing tanks, pipelines



Cleaning by spraying,circulation or by hand


x + + + C. 0.5-3% T. 50-60C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein




x + + + C. 0.5-1% T. 50-80C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

CombinedCleaning and sanitation by spraying,circulation or by hand


x + + - C. 0.5-1.5% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Sanitation by spraying,circulation or by hand

P3-hypochloran50 P

Sanitizer with stabilized available chlorine. x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20C

see special instructions datashe


C. 0,1% T. up to 40C

see special titrationinstructions datashe




20C see special instructionsdatasheet

datasheet

datasheet

x

20C see special instructionsdatasheet

datasheet

datasheet

20

Freezer




P3-mip LF Alkaline cleaner with surfactants, antifoam and sequestering agents. Suitable for use in hard water. Concentration can be controlled by conductivity.

x + + + C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein


P3-asepto MT Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water.A 1% solution contains 225 ppm available chlorine.

x + + - C. 1-2% T. 40-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Sanitation by circulation or immersion

P3-hypochloran50 P



see special instructionsP3-triquart Neutral sanitizer based on quaternary

ammonium compounds (QAC). Extremely good sanitizing effect by supplementary reduction of surface tension.

x + + + C. 0.1-0.3% T. cold/ambient

21

Filler

Methods Product Product Characteristics P Li M Application/Controlcleaning by circulation


x + C. 2 4% T. cold F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-mip LF Alkaline cleaner with surfactants, antifoam and sequestering agents. Suitable for use in hard water. Concentration can be controlled by conductivity.Suitable for single phase alkaline cleaning.



x - C. 0.5-1% T. 50-80C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein



x - C. 1-2% T. cold to 50C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Combinedcleaning and sanitation by hand



Sanitation by soaking(overnight,weekends)

P3-trimeta SAN conc.

Neutral product based on Biguanide. Free of quaternary ammonium compounds. Also suitable for fillers with plastic parts sensitive to acids or oxidizing agents.

x + C. 0.05-0.2% T. cold/ambient

22

Evaporated milk-, milk powder production, whey, skim milk

EvaporatorMethods Product Product Characteristics P Li Application/ControlCleaning by circulation

P3-mip 100 Highly alkaline cleaning compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning.

x C. 2-3% T. 6080C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein


P3-stabicip AD Concentrated liquid mixture of surfactants, complexing, sequestering and antifoam agents.Used in combination with caustic soda solutions.

x C. 0.1-0.3% T. 60-80C

P3-stabicip EA

Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness.

x C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.7% T. 70-90C

Acid treatment P3-horolith FL Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates.

x C. 1-2% T. cold to 65C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein


x C. 0.3-0.5% T. 60 - 80C

Spraying towerMethods Product Product Characteristics P Li Application/ControlCombinedcleaning and sanitation by circulation or spraying

P3-asepto MT Slightly alkaline product. The cleaning and sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine.

x C. 1-2% T. 50-60C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange

P3-mip 100 Highly alkaline product containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning.

x C. 0.5-1% T. 6070C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein


23

Roller-drum dryerMethods Product Product Characteristics P Li Application/ControlCleaning by hand or spraying P3-asepto MT

Slightly alkaline product. The cleaning and sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine.

C. 1-2% T. 50-60C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange

Combinedcleaning and sanitation

P3-ZSlightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

x C. 1-2% T. cold to 50C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange

24

Water treatment

Boiler

Methods Product Product Characteristics Application/ControlDesccaling

P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

C. 5-10% T. 30-60C

Cooling System

Ice water conservation

Type Product Product Characteristics P Li

Application/ControlPrevention of bacteria growth P3-polix DES

Disinfectant based on biguanid and quaternary ammonium compounds (QAC).

X C. 0.05-0.1%

Type Product Product Characteristics Application/Control

Descaling P3-horolith AS Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

C. 5 10%T. 30 60C

Scale and corrosion prevention

Cooling Care EFM A corrosion and scale inhibitor based on

low phosphorus phosphonates and bio

degradable polymeres

Undiluted dosing straight into the

water system. Typical use

concentration 180 220 ppm.

For more detailed information

see our Technical Data Sheet

25

General plant cleaning

Exterior cleaning of equipment in all production rooms, floors and walls

Methods Product Product Characteristics P LiStSt Al Cu Application/Control

Low pressure foam cleaning and sanitation with P3 foam cleaning systems (see special brochures for equipment)

P3-topax 12 Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.

x + + + C. 2-5% T. 20-60C F. 0.47 S. 50 ml L. 0.1 n HCl I. Methyl Orange

P3-topax 19 Highly alkaline product with complexing agents for heavy soils.

x + + - C. 2-5% T. 20-60C F. 0.25 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-topax 52

Acid cleaner based on phosphoric acid, removes inorganic residues, scale deposits and light grease. Leaves surfaces shiny.

x + - + C. 2-5% T. 20-60C F. 0.27S. 50 ml L. 1 n NaOH I. Phenolphthalein

P3-topax 56 Acid cleaner based on phosphoric acid with inhibitors, removes inorganic residues, scale deposits and light grease.

x + + + C. 2-5% T. 20-60C F. 0.32 S. 50 ml L. 1 n NaOH I. Phenolphthalein

P3-topax 66 Alkaline combined cleaner and sanitizer especially suited for the removal of heavy organic residues.

x + 0 0 C. 2-5% T. 20-60C F. 0.8 6 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

P3-topax 686 Liquid, alkaline cleaning agent with available chlorine

x x x 0 C. 2-5% T. 40-60C F. 0,222 S. 100 ml L. 0,1 n HCL I. Phenolphthalein

P3-topax 99 Neutral product for foam disinfection based on alkylamine acetates.

x + + + C. 2% T. ambient

(see special titrationinstructions)

All products are also suitable for high pressure machines

P3-triquart Sanitizer based on quaternary ammonium compounds. Also applicable by spraying device.

x + + + C. 0.1-0.3% T. ambient

Products are approved and listed by leading equipment manufacturers!

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Aseptic filling rooms Methods Product Product Characteristics P Li

StSt Al C

uApplication/Control

Air sanitation by special fogging machines

P3-triquart Liquid, neutral disinfection agent x x x - C. 0,2 - 0,4 % T 20 - 40C

Floors Methods Product Product Characteristics Application/ControlManual or automatic cleaning of floors (brushes or single disc machines)*

P3-clint KF Liquid, alkaline cleaning agent for plant cleaning and vehicle cleaning

C. 2 - 4% T. 40-60C F. 1,2 S. 50 ml L. 0,5 n HCL I. Phenolphthalein

* We can also offer floor cleaning machines, please ask for our detailed catalogues!

Sanitary rooms Methods Product Product Characteristics Application/ControlManual cleaning Liquid, acid specialty cleaner for sanitation

areas as well as for maintenance cleaning Spray and disperse undiluted.After a short contact time rinse off with clear water.

PersonnelMethods Product Product Characteristics Application/ControlHand cleaning and sanitizing

P3-manosan Antimicrobial hand washing lotion, perfume-free.

Put on dry hands, rub well and rinse off with water.

Hand washing P3-manosoft Mild general hand wash lotion, perfume-free.

Put on dry hands, rub well and rinse off with water.

Sanitation of hands

P3-manodes Neutral, liquid had disinfectant, based on alcohol, perfume-free.

Rub in dry hands until are dry again

Hand care P3-manoguard Hand care lotion, which prevents dehydration of the skin, perfume-free.

Rub in dry hands until skin is covered, before starting work and after finishing work.

*All products are applied best in P3- manocenter

Info

Methods Product Product Characteristics Application/Control

Manual cleaning Into Sanitary cleaner for daily and heavy-duty

cleaning tasks.

For all acid-resistant

surfaces.

Apply diluted.

27

P3-Equipment

We plan, develop, supply, install and service for you:

complete automatic conveyor lubrication systems,

dosing and proportioning pumps and systems to dispense cleaners and sanitizers,

conductivity measuring equipment to control alkaline, acid or sanitizing solutions,

foam cleaning systems.

Abbreviations: Key to the symbols used:

Special remark : The titration instructions for alkaline solutions are only valid for fresh solutions. Used solutions must be titrated against phenolphthalein and methyl orange as indicators, calculation: (2p m) x factor.

P = powder Li = liquid Al = aluminium Cu = copperSt = stainless steel St (4301, AISI 304 4401, AISI 316) M = Multiple use of solution possible Br = Brass

- = not suitable + = suitable 0 = limited suitable

C. = concentration T. = temperature F. = factor S. = sample I. = indicator L. = titration solution

Ecolab Export GmbHP.O. Box 13 02 7040552 Dsseldorf GermanyPhone: +49 (0) 211 9893-928Fax: +49 (0) 211 9893-207

For each P3-product mentioned in this brochure, a separate leaet is available providing detailed information about composition, characteristics and application. These technical information sheets are available upon request.

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www.ecolab.com

Cleaning and Sanitizing in the Milk Processing Industry 2010 (1)

Documents

milk powder production

milk cans

milk reception

cleaning of milk bottles

fresh cheese production

long life milk production

butter production

production rooms